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How-to

Title

Model

Acerbis Locking Gas Cap Venting Fix

Issues venting air into the gas tank can be very easily and quickly remedied.

Cleaning Reusable Oil Filter

Cleaning can be quick and easy.

Evans Waterless Coolant Installation Instructions

Important to follow these instructions which making the switch to Evans.

Fork Solution Upgrade Pictorial

These principles apply to any damper rod type fork.

Gapping your piston rings

It is very important to check the ring gaps and make adjustments if necessary.

How To Choose Heat Range

Heat range must be carefully selected for proper spark plug performance.

How To Install Bib-Mousse Tube Replacements

Mounting that Mousse

LED Tank Light Installation

Step by step guide to installing our light kit.

Linkage Grease Tool Instructions

Best way to install and grease needle bearings.

ProCycle Dual-Sport Kit Installation Instructions

'Build your own' Dual Sport Kit installation notes

ProCycle Map Trick

Fold your maps like a Pro!

Rear Shock Travel and Linkage Ratios

Calculation of linkage leverage ratios.

Wheel Building 101 - A Primer

You can build your own wheels.

Wye to Delta stator conversion

More electrical power for the DR650

990 Adventure

ITG Filter Kit Installation Instructions

Better breathing equals more power.

DR650

790 Big Bore Kit Installation Instructions

ProCycle Exclusive

AE Dash Installation Instructions

Brake Pedal Adjuster Bracket Installation Instructions

Puts the pedal in the ultimate location for immediate brake activation and eliminates unwanted pedal motion.

Case Armor Installation

Helpful Tips for a Smooth Install

Case Savers Installation Instructions

Protects your engine case from a chain derailment or failure.

Choke Knob BST40 Installation

Guide with Picture

Dash Indicator Relocation Bracket Installation Instructions

Move the indicator lights to where you can actually see them.

Front Fender Brace Installation Instructions

Helps stabilize your front fender.

GSXR Mid-Pipe Kit Installation Instructions

The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers.

Jet Kit Installation Instructions (Stock Carburetor)

Our own jet kit for the DR650 stock Mikuni BST40 carburetor.

LED Flasher Installation

Helpful step by step guide with pictures.

LED Turn Signal Isolator Installation

If you miss your dash indicator light after installing LED's

Lowered Footpegs Installation Instructions

No extra brackets that hang down below the frame.

Lowered Footpegs-Wirtz Wire Installation Instructions

These are different than our other mounts for several reasons. First, these are designed around the stock pegs.

Oversize Rotor and Caliper Relocation Installation

We wrote this quick installation guide to help alleviate possible installation confusion.

ProCycle Side Racks Installation Instructions

Our racks allow for easy installation of both soft and hard luggage.

Rear Shock Installation Pictorial

The images in this pictorial are for a DR650 Race Tech Rear shock, but the principles apply to many rear shock installations.

Safety Wire your NSU (Neutral Sending Unit) - Screws

The screws loosen. If not addressed they can fall out into the motor. That could get ugly real fast!

SS1 Muffler Installation Instructions

Installation is quick and easy.

TM40 Installation Instructions

Detailed instructions with printable PDF's

TM40 ProCycle Installation Guide

You finally purchased a TM40 Carburetor for your DR650, or are at least thinking about doing it. Congratulations!

Tool Tube Installation Instructions

Tool Tube mounts in place of the little stock tool carrier.

Warp 9 Starter Cap Installation

The starter bushing in the DR650 leads a tough life.

“Mojave” Damper (Shock) for the DR650 Manual

Cogent Dynamics Inc. Damper Unit Owners Information

DRZ125

Jet Kit Installtion Instructions

Tune your stock carburetor for better power and response.

DRZ400

Taillight and License Plate Bracket Installation Instructions

Thought we would help you with some of the finer points of installation.

DRZ400E

Taillight and License Plate Bracket Installation Instructions

Thought we would help you with some of the finer points of installation.

DRZ400S

Fender Trim Note for S/ES & SM

Taillight and License Plate Bracket Installation Instructions

Thought we would help you with some of the finer points of installation.

DRZ400SM

Fender Trim Note for S/ES & SM

Taillight and License Plate Bracket Installation Instructions

Thought we would help you with some of the finer points of installation.

Ruckus (NPS50)

Turn Signal Kit Installation Guide

All the components you need to install aftermarket LED turn signals on your ruckus.

TTR125

Jet Kit Installation Instructions

Tune your stock carburetor for better power and response.

WR250R

Tool Tube Installation Instructions

This is the ideal way to carry those items you always want to have with you on every ride.

WR250X

Tool Tube Installation Instructions

This is the ideal way to carry those items you always want to have with you on every ride.

XR650L

TM40 Installation Instructions

Get all the advantages of a flatslide pumper carburetor on your XRL.

XT225

Jet Kit Installation Instructions

Tune your stock carburetor for better power and response.

How-to

990 Adventure

DR650

DRZ125

DRZ400

DRZ400E

DRZ400S

DRZ400SM

KLR650

Ruckus (NPS50)

TTR125

TW200

WR250R

WR250X

XR650L

XT225