- Dual-bonded foam design filters out even the smallest dirt particles, while allowing more airflow than two separate layer filters (flow bench proven)
- Twin Air filters are slightly smaller than stock to make them easier to change and to increase dead air space around the filter for better performance
- Flat foam sealing ring securely seats against the airbox, even in the worst riding conditions
Fuel and Intake
Air Filter
Is the cylinder head intake boot on your DR650 cracked or weathered, is it missing parts of the lip to seal around the carburetor, have you recently pulled the intake boot off only to realize the O-ring behind it is hard & brittle? This kit is your solution to solving some of those mystery problems and make your bike like new again. There can be a great deal of heat that can radiate behind the cylinder head on a DR650 as it is an air cooled engine. With that comes long term maintenance items that will need to be replaced due to them being made of materials that cannot withstand those constant heat cycles indefinitely.
Our kit includes O.E. parts from Suzuki to include:
- Intake Boot
- Metal Clamp
- Premium Japanese O-ring
- These bands are the visible part of two fiber reinforced nylon injection moldings which form the structure on which the unique Tri-Foam filter system is bonded.
- The two outer layers of foam provide optimum filtration and load-up capacity while the inner layer is made of special self extinguishing filter foam.
- Together, they give the best combination for air flow, engine protection and safety.
This is ONLY a replacement filter for the ProCycle ITG kit and is not a direct swap for OEM.
- Increased air flow over the stock air filter
- Designed to increase horsepower and throttle response
- Designed to fit inside the factory air box
- Larger surface area over foam filters which offers longer service intervals in dusty conditions
- Four layers of premium cotton gauze provides outstanding filtration
- Washable & re-usable, never wears out
- One filter will last the lifetime of your bike
Carburetor
Extended float bowl screws from Wirth Machine for your TM40 that use 1/4" size wrench to loosen. Allowing easy access to your jets and float without having to remove the carburetor from the bike. Sold in a 4 pack. Stainless steel threads.
EFI Controllers
Tried, true and tested the Power Commander continues to evolve with the Power Commander 6. Developed to simplify the user experience, PC6 makes choosing and tuning a map easier for the end user. All the same benefits you have relied on for over 20 years remain to keep you at the front of the pack.
The Power Commander 6 fuel injection tuning device allows you to optimize your fuel and timing curve (where applicable) giving you the confidence to roam freely. With fine tune adjustability and multiple inputs, the Power Commander 6 will keep your vehicle running at its full potential letting you concentrate on the journey ahead.
Featuring a plug-and-play setup, Power Commander 6 can be installed discreetly underneath your seat, cowl, dash or other location ensuring your ride looks as good as it runs. Removing the device reverts your vehicle completely back to stock. With the ability to store and switch between two maps on-the-fly (via the map switch accessory) and connect to various Power Commander accessories such as the Autotune, Quickshifter or POD-300, the Power Commander 6 gives you features and functions that provide you with the ultimate ride.
All PC6 models have an end-user adjustment of +/-15 in the FUEL table and +/- 8 in the timing table (if applicable). This adjustment is on top of the values that are in the BASE map loaded to the device. This BASE map can be any of the available maps from the Dynojet website, or those you may have received from a third party.
Don't have a dyno tuning center nearby? Are you more of a do it yourself type? Are you constantly changing parts on your bike?
If you answer "yes" to any or all of the questions above, then our Auto Tune kit is for you. The Dynojet Auto Tune kit is an "add on" accessory that can be used with any of the Power Commander Vs
It connects to the PCV with a single cable and requires only a ground and +12 volt connection to be made to install. If your exhaust does not already have one, a "weld in" O2 sensor bung is included
Once installed, the Auto Tune kit monitors the fuel mixture (by installing the included Wide Band O2 sensor in the exhaust). It then sends this information to the Power Commander V and automatically corrects it while you ride. Each map that we offer has preset Air/Fuel ratio values included that we find to be the best overall settings. This lets you simply plug in the unit and let it do the work.
Drivetrain
Sprocket
- Computer-designed to achieve ultimate strength at minimum weight
- JT combines leading-edge technology with top materials to produce the ultimate quality sprocket range with unbeatable value
- Every sprocket meets or exceeds the highest possible quality standards set for the motorcycle industry
- Sprockets are heat-treated and bead-blasted to reduce material surface tension
- Unless noted, rear sprockets made with top-quality-grade C45 high-carbon steel
- Size 38T
These quality JT sprockets are made from the finest 545C high carbon steel and are then heat treated and hand finished to meet or exceed OEM standards. Outlasts many mild steel or surface hardened sprockets as much as two and three times over.
For reference, the stock gearing for the WR250R is 13/43 while the X model runs with a 13/42 stock configuration because of the SM wheels/tires. Both use a 108 link chain with the stock gearing.
The JT rear sprockets listed are made from the finest 545C high carbon steel and are then heat treated and hand finished to meet or exceed OEM standards. Outlasts many mild steel or surface hardened sprockets as much as two and three times over.
Limited availability on Aluminum from PBI. Manufactured from aircraft 7075 T651 Plate Aluminum.
If you want the additional low-end grunt that the 46, 48 or 50 tooth rear sprocket will give you, you will need longer chain as well.
New Rear Sprockets require new Sprocket Bolts because of a difference in the holes vs. the stock bolts.
Bolt Kit
This kit will replace your stock sprocket bolts, nuts and keepers with new hardware.
Many aftermarket sprockets are thinner where they bolt to the wheel and the threads on the stock bolts do not allow these sprockets to be tightened down all the way. These grade 10.9 bolts will alleviate that problem. They are the same length as the stock ones, but the threaded area is longer allowing stock sprockets or aftermarket sprockets to be securely tightened down.
The bolt keepers are genuine Yamaha replacement parts to ensure an accurate fit. It's a perfect upgrade if your keepers have been removed too many times.
Tires
Dual-Sport
- The new design is intended to increase the off-road performance level, especially on soft surfaces, such as sand, mud and clay. As for the road, the engineers have worked to improve in particular the overall handling and the behavior on wet, especially when leaned over on the tire’s edge
- The new tread design definitely has a more aggressive off-road look with bigger cutouts and alternating side-knobs that would appear to clean out better in soft terrain than the old Karoo™ 3
- Like its predecessor, the Karoo™ 4 is made for adventure and dual sport riders who want good off-road performance and longevity in a 50/50 tire
- Special rubber compound offers great off-road grip without compromising wear on the street
- Deep, aggressive knob pattern has rounded profile for more biting edges
- Designed for today's high-performance, dual-purpose motorcycles
- P-rated for speeds up to 93 mph
- 50% On/50% Off Dual-sport tire
An Old School design that works great on today's Dual Sport bikes.
The rubber compound is engineered for high grip and long-lasting tread wear.
DOT approved, tube type, and might be the best value in a DOT knobbie.
The Shinko 244 is a very popular tube-type upgrade for the front tire on the TW200 or the VanVan. DOT approval coupled with excellent performance both on and off-road make this tire a winner!
The 244 Series dual purpose street and trail tire is designed to be equally at home on dirt or pavement.
- Adventure Trail
- Dual purpose street and trail design
- Designed to be equally at home on dirt and pavement
- DOT approved
Available in 5.10-18 (69P load / speed rating) and 4.60-18 (69S load / speed rating).
The 244 Series Dual Sport street and trail tires were designed to be equally at home on dirt or pavement. Great value.
- DOT approved, tube type
- 4-ply rating
- All sizes designed for front or rear fitment
Suspension
Shock
Race Tech HP Springs have a high stiffness-to-mass ratio. In other words; the springs are light weight for their particular spring rate. This requires the finest materials and processing. Shot-peened and pre-set so they cannot sack out. All Race Tech HP Springs have the highest rate tolerances in the industry. These are the finest springs in the world-guaranteed.
OEM spring rate is 6.7kg/mm. We offer stiffer spring rates for riders who wish to carry luggage or just prefer firmer suspension.
Race Tech shock springs require adapter collars which are included with your spring.
Spring color may vary due to specification requirement and availability.
| Shock Spring | Qty 1 |
| Spring Adapter Collar | Qty 2 |
| Spring Adapter Collar 2 | Qty 1 |
8.0 kg/mm is 24% stiffer than stock
Cogent Dynamics takes a stock DR650 shock, tears it down, cleans it up, adds a hard ceramic coating, then rebuilds it with a completely new custom shim stack that gives you excellent rear wheel control.
This custom Cogent valve stack makes this shock behave much like the Cogent Shock Shaft without the rebound adjustment capability. Providing a greatly improved suspension feel over stock at an affordable price.
Spring not included, sold separate.
Recommended spring rates:
- Rider & gear up to 150 lb = Stock 6.5 spring
- Rider & gear up to 200 lb = 7.5 spring
- Rider & gear 200-275 lb = 8.3 spring
- Rider & gear 275-350 lb = 8.6 spring
- Rider & gear 350 lb & up = 9.6 spring
This shock includes the Bling Ring preload adjusting ring AND the Thrust Bearing! This replaces the two stock preload/lock rings. This ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body.
This option is ideal for those who desire the least amount of down time to install this suspension upgrade.
This kit includes a core charge that allows us to ship your new shock before we receive your stock shock core in 'good' condition. More details regarding core exchange linked below.
Race Tech HP Springs have a high stiffness-to-mass ratio. In other words; the springs are light weight for their particular spring rate. This requires the finest materials and processing. Shot-peened and pre-set so they cannot sack out. All Race Tech HP Springs have the highest rate tolerances in the industry. These are the finest springs in the world-guaranteed.
- Lighter and stiffer than stock, these high quality straight rate springs are made specifically for the DL line.
- A proper rear spring will give a smoother more controlled ride.
- Available in a multitude of spring rates, one is the perfect fit for your bike and riding style.
- Stock spring is rated at 8.2 kg/mm for the DL650, and DL1000
Adapters are required for this spring.
The correct spring rate for your weight will give a smoother more controlled ride. No more bottoming and better traction and confidence off-road.
Race Tech HP Springs have a high stiffness-to-mass ratio. In other words; their springs are light weight for their particular spring rate. This requires the finest materials and processing. Shot-peened and pre-set so they cannot sack out. All Race Tech HP Springs have the highest rate tolerences in the industry. These are the finest springs in the world-guaranteed.
Kit includes required adapter collars
Stock Shock Spring 7.28 kg/mm
Spring color may vary due to specification requirement and availability.
Forks
Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. Designed by Rick at Cogent Dynamics on his high-tech suspension dyno, then tested and endorsed by KLR owners all over, these units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the units under the springs and hit the trails.
If you weigh up to 250 pounds, select the .64 spring kit. If you are over 250 or carry lots of luggage, please select the .70 spring kit. Please call if you have any further questions.
All of these kits include DDCs, springs, fork oil and preload spacers.
A dual-rate fork spring for the early KLR650. These springs start with a .40 kg/mm winding and after approximately 20% of the stroke, stiffen up to .60 kg/mm for the remainder of the travel. A very nice improvement over the stock springs which are .40 kg/mm for the entire travel.
You can adjust the preload on your KLR shock easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.
Developed by the KLR suspenison experts at Cogent, this set of springs will stiffen up that wimpy KLR front end. Choose between .64 kg/mm springs (60% stiffer than stock) or .70 kg/mm units (75% stiffer than stock).
Will not work for 2014-Cur 'Mid-Year' New Edition Model
This complete fork upgrade kit includes stiffer fork springs and Race Tech cartridge emulators, as well as a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.
You can select from various straight rate springs to customize the package to your needs.
- Rider and Gear up to 160lb. = 0.47 springs → 24% stiffer than stock
- Rider and Gear 160-225 lb. = 0.52 springs → 39% stiffer than stock
- Rider and Gear 255-275 lb. = 0.58 springs → 56% stiffer than stock
- Rider and Gear 275-325 lb. = 0.63 springs → 66% stiffer than stock
- Rider and Gear 325 lb.-UP = 0.70 springs → 84% stiffer than stock
Fork Boots
Exhaust
Muffler
The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available.
Constructed from aircraft grade aluminum and high strength stainless steel.
Sound output 96dB. Several pounds lighter than the stock muffler.
No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.
X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.
The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.
The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.
They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.
The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.
The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.
The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.
- Weight: 6.66 lb (-4.45 lb vs the OEM)
- AISI 304 stainless steel sleeve
- High temperature resistant packing (1,650 °F)
- Adjustable full carbon fastening strap
- Laser etched LeoVince logo
- Carbon fiber heat shield included in the package
Gasket
This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.
The headpipe gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head, thereby making them a single use part. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.
The muffler joint gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers (Q4 or PowerCore 4) do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler do require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.
This is the gasket used between the header pipe and the stock muffler. This gasket is not needed for aftermarket mufflers!
Full System
The RS-4 Twin Pipe kit was previously only available as a custom system for Kevin Schwantz.
Yoshimura is offering these incredible "Twice Pipes" which are completely fabricated by hand and TIG welded to perfection. They certainly sit at the high end of what is available for the mighty SM... The pipes have a stainless steel header and "Y" pipe mated to twin carbon fiber or aluminum RS-4 mufflers for incredible looks and performance. The kit also comes with a custom Yoshimura side stand.
- Pentagonal-shaped sleeve
- Front muffler cap functions as a poly resonant chamber which helps reduce noise
- Two-stage stepped baffle
- Carbon fiber end-cap
Engine
Drain Plug
- Bolts are CNC-machined from high-quality aluminum
- Embedded magnet helps keep bolt in place
- Pre-drilled holes make for easy installation of safety wires
Gasket
Got a little oil seepage or changing out your clutch pack? Here is the gasket you need for the right hand side case cover of your TW200. This is the same side of the engine as your kickstart lever and/or rear brake lever.
Fresh O-rings to ensure your XRL stays oil-tight and leak free. The Valve Cover Kit includes 4 new valve cover O-rings.
Here are the O-Rings you need when you perform an oil change. The largest one and the smallest one go inside the oil filter housing cover. The second largest one goes on your oil drain plug. The second smallest one goes on your oil fill plug. Replacing these O-Rings regularly will help keep your engine from seeping oil.
High quality clutch cover gasket. If you are servicing your clutch, a new gasket will prevent oil leaks.
Fresh O-rings to ensure your XRL stays oil-tight and leak free. The Oil Change O-Ring kit includes a filter cover O-ring and a filler plug O-ring.
This kit of O.E. Suzuki O-rings replaces your leaky, weepy, and brittle O-rings that fit between your DR's oil cooler lines. You get 4 O-rings in this kit to replace both feed and return line O-rings.
If you're noticing oil leaking or creeping around your oil cooler, oil cooler lines, or engine, you may have one or more failed / failing oil cooler line O-rings. Replace them now before they completely fail and you run your motor dry of the precious oil it needs to operate properly.
Spark Plug
Iridium spark plugs are made with premium quality materials.
Iridium plugs last longer than standard ones, meaning you won't have to replace them as often.
- The ultimate in the evolution of spark plug technology and performance from an industry leader
- The iridium electrode is 25% smaller than a platinum electrode, and it's just 1/4 the size of a conventional nickel electrode
- Ultra-small diameter center electrode reduces voltage requirement and extends ignition system life
- Metal shell plating has enhanced anti corrosion qualities
Sold individually, unless otherwise stated.
Oil Filter, Drain Plug
The Total Tune-Up Kit. All the parts you need to do a complete tune-up on your beloved beast.
- Valve Adjustment Wrench
- Feeler Gauge set taper blades (.0012"-.040")
- Breather Filter
- 5-Pack of Oil Filters
- Magnetic Drain Plug
- O-Ring Kit
- Air Filter
- Spark Plugs
Drivetrain, Wheels
Replace these any time you feel excessive play in the sprocket hub.
Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.
Sold as a full set.
Lighting
Turn Signal
Easily turn your blinkers into additional running lights and brake lights (rear) for added visibility.
White light in the front and red in the rear. Rear red running lights and bright red brake lights. You can omit the running and brake lights if you wish and still have the best blinkers on the market.
Dazzling bright Amber blinker functions.
Everything comes in a spring-loaded stock designed to keep it safe from those unexpected tip-overs, crashes, or encounters with brush and trees. They’re flexible enough to bend 360 degrees, yet tough, durable, and almost impossible to break!
If you have a single indicator light for the blinkers that is not built into the display and is not LED you will need the diode kit (AKA DR650) If it is built into the speedo display it should not require the diode kit.
Available in a generic kit with Bullet connectors supplied. Great for your DR or almost any other bike with a single post blinker setup. These will work well on bikes that use a flasher, but you might have to add the female side of the connectors that are included in the kit.
Not for Yamaha T7, see model specific listing
These signals have short rubberized flexible stems and bright mini halogen bulbs.
- Ministalk Marker Light Arrowhead shape - Black/Amber
- Single-filament bulbs
- Size: 3.5"
- Sold in pair
Tail Light, Mount
This is a simple three piece kit you can install in minutes that cleans up the stock DR rear-end.
We use the DR250 taillight that fits perfectly into the pocket of the stock taillight on the DR650 fender. It is smaller, looks great and is out of harms way more than the stock unit. It is a total 'plug-n-play' as the wire pigtail plugs right into the DR650 harness just like stock.
Then we use a small LED light to keep you legal and illuminate your license plate, which gets mounted to our custom stainless steel bracket that is powder coated black, eliminating the stock ugly plastic mount.
Kit includes:
- Black Powder Coated Stainless Steel License Plate Bracket
- 250 Taillight/Brake Light Lens
- LED License Plate Light
Tail Light
Make the Edge-2 Circuit Board installation as easy as possible with an Optional Connector Set. This allows you to put an OEM style connector on the Edge Taillight making the connection simple. Stock plug will go right into this unit and off you go. You will need a crimp tool or set of needle nose pliers to crimp connectors on.
Armor - Bike Protection, Drivetrain
Chain Guard, Chain
Chain guards may experience wear over time as a result of friction generated by the chain. Refresh it with this genuine Yamaha part.
Gas Tanks
Get better range from your DR650 by adding an IMS 4.9 gallon fuel tank. Available in Natural, White, Black and Blue. Natural color is recommended if you wish to easily see the fuel level in the tank. Includes cap and fuel petcock.
Designed to enhance the appearance of your motorcycle, yet provide greater riding distance per tankful. Larger capacity than stock, yet very slim and sleek. Perfect for the dunes or the race track! These tanks are made with POLYETHYLENE CROSSLINK for extra strength and durability.
Accessories
A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.
Petcock
Electrical
Battery
These are the first batteries with built-in jump starting. They intelligently monitor their status, and just before going completely dead, puts itself to sleep with just enough energy to get your vehicle started again. Simply press the RE-START button located on the battery, start your bike and ride away.
These are an extremely lightweight (2.5 lbs.) high-powered Lithium-Ion replacement battery for motorcycles. These batteries offer the first Battery Management System (BMS) found on a powersport battery and includes low-voltage cut-off, over discharge, over-charge, and thermal protections with real time lithium-ion cell balancing. Use of a lithium specific charger to maintain the life of the battery is highly recommended.
Product Size is 4.53"L x 2.75"W x 3.35"H. If you need spacers, select the optional Foam Kit to pad the battery in the battery box.
Deltran quick-connect plug with LCD voltmeter display. Plug this into your Battery Tender, or any SAE cable, for an LCD display of the battery voltage. Three LED lights indicate the state of charge as well.
Engine, Tools
Repair Manuals
The Clymer shop service and repair manual. It has all the necessary info to do any maintenance or repairs to your XR650L.
Engine & Maintenance
You have to pull the rotor off the crank of your KLR to access the doohickey. The offset in this factory Kawasaki wrench makes that very easy. It is very difficult to get a standard wrench to hold the crank to get the flywheel/rotor off.
Suspension, Featured Products
Lowering Link
Disclaimer: Lowering the front and/or rear of your motorcycle will change the geometry and may affect the handling, use caution after making changes/adjustments.
Lowers the rear suspension 1.5 inches. Precision machined from billet aluminum and gold anodized.
Electrical, $25 and Under
Battery Chargers
The standard ring connector is a simple, quick connection with a fused positive ring cable and negative cable that attaches directly to your battery with an industry standard 2-pin, SAE connector.
The weather protected ring connector is a premium quick connect permanent battery lead with weather protected connection system and cable. It features 1/4"/M6 ringlets, 20" L, Industry standard 2-pin, heavy-duty SAE connector, 15A fuse, Cable max rating: 5 Amps, Cable remains flexible at below freezing temperatures; rated for -40°F/-40°C.
Brakes
Pads
Replace those worn out brake pads or shoes with quality EBC replacements.
- EBC brake shoes are radius ground, and edge trimmed
- Aramid fibers have high strength-to-weight, thermal stability and abrasion resistance to provide advantages over cheaper steel fiber-based products
- Provide excellent stopping power without noise and rotor galling, even on polished rotors
- Fingertip control and strong, predictable brake response
DOUBLE-H SINTERED METAL PADS
Provide maximum brake effect and last twice as long as organic pads
Feature the HH friction rating – the highest in the industry
Sintered Pads from EBC are the best pads we have found for the KLR, they provide good performance in all conditions yet still give you long pad life.
These sets include front and rear brake pads.
Carbon Graphite "X" Brake Shoes
- Made using high-pressure die-cast aluminum platforms with bonded brake linings
- All shoes are radius-ground and edge trimmed
- Feature lead-out chamfers at lining ends and original-style brake shoe springs
- Sintered Pads are best for regular riding. Long life, and good performance in all conditions
- Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
- Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
- Sintered Pads are best for regular riding. Long life, and good performance in all conditions
- Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
- Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
- Sintered Pads are best for regular riding. Long life, and good performance in all conditions
- Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
Kit includes front and rear brake pads.
- Sintered Pads are best for regular riding. Long life, and good performance in all conditions
- Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
- Race Sintered are designed for racing use only; not for street use
Includes front and rear brake pads
Brake Line
GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.
The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.
- Significantly improves response and feel over factory rubber lines
- Largest performance improvement for your money over any other braking upgrade
- Stainless steel hose resists abrasion and puncture
- Teflon core does not degrade over time like rubber lines
- PTFE Dupont 64 Teflon® hose
- Feature a heavy-duty stiffener sleeve and route just like the factory lines
- Proprietary, premium fittings
- Banjos utilizes a unique machined channel and sealing surface for leak-free installations
- R&D and engineered in the USA
- GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
For Disc Brake Models Only
Tools
General
Frame
Steering Bearing
Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life.
- Designed to convert from OEM ball bearings to taper bearings
- Kit includes upper and lower taper bearing cups, cones, and seals
- Taper bearings help to reduce wear and tear to reduce maintenance
| Seal | 2 |
| Tapered Bearing | 2 |
Footpegs
The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option.
Wider foot pegs for sure-footed comfort.
17-4 cast stainless steel.
| Width | 1.97" |
| Length | 3.18" |
Chemicals
Suspension
Maxima light viscosity 3w 75-390 shock oil, 1 US Quart.
- Mineral based shock fluid
- Designed for steel and aluminum bodied suspension components
- Advanced additive system reduces overall friction and decreases stiction
- Shear stable, high viscosity index formula maintains film strength and reduces wear
- Maintains optimal damping performance by minimizing foaming and air entrainment
- Keeps internals clean while eliminating corrosion and conditioning seals
Chemicals, $25 and Under
Adhesives
ThreeBond 1342 low strength thread locking compound. This is the ideal retaining compound for small nuts and bolts. Fasteners are held securely but, can be easily removed when necessary. ThreeBond gives this a number 4 rating for exposure to engine oil making it a good choice for internal fasteners as well as external fasteners. 10ml bottle.
Luggage
Straps
The Mondo UL Kit is the next evolution of the GCAG product line. The "UL" stands for Ultralight. They have designed these straps to be light and rugged.
FEATURES:
- GCAG Tensioner - Their tensioner is designed to keep your luggage tight even while traveling. The GCAG tensioner is designed with heavy duty elastic running inside 1" tubular climb-spec webbing. This allows the load to transfer from the elastic to the webbing prolonging the life of the strap and providing a fail safe to the elastic you will not find in other brands.
- Mil-Spec Quick Release Buckle - These buckles are convenient, but most importantly, they are tough! Proven in combat, they can certainly handle the rigors of adventure. They use buckles that can be replaced with no sewing required. You could easily keep a spare in your pocket.
- Integrated Slack Management - They have utilized another mil-spec product called a Web Dominator to manage the slack on the Mondo UL straps. Roll your slack and secure it with the built in shock cord. Minor length adjustments can be made without undoing your slack manger.
The Mondo UL Kit has been designed to work with or without their soft racks. These straps allow you to use any bag you want for luggage. When installed properly you will be able to thrash about offroad and your luggage will stay put!
To use the Mondo UL Straps make a girth hitch around any mount point on your bike. Next, snap the buckles together and pull it tight. The Mondo UL straps are easy on and easy off.
MONDO UL KIT INCLUDES:
- 2 Mondo UL Tension Loops
- 2 Mondo UL Runner Loops
- 2 Web Dominators for slack management
Accessories
Our Tool Tube mounts in place of the little stock tool carrier. The tube is made from 3 1/2" O.D. ABS pipe. It's held by 3 strong powder coated steel straps. Both ends are sealed with waterproof expanding plugs. This is the ideal way to carry those items you always want to have with you on every ride. Tube is approximately 13" long.
You can now order your Tool Tube with a Locking End cap, mini padlock and keys included, on the exposed end.
If you already have a Tool Tube you can order just the Locking End Cap and lock.
Does not fit if your bike is equipped with the new emissions system. The charcoal canister prevents the tool tube from being mounted properly.
Tank Bags
Keep smaller essential items such as keys, camera, phone, tools, etc easily accessible with the OBR ADV Gear Switchback Tank Bag. The OBR ADV Gear Switchback Tank Bag attaches/secures easily to any bike via two adjustable buckle straps at the rear of the bag and one adjustable strap at the front. A great solution for adding storage without interfering with rider position.
New Design! The top mesh pocket now has a zipper closure!
Features
- High strength and water resistant 1680d ballistic nylon construction
- Spacious 5.5" x 7" x 2.5" main compartment with zippered top mesh pocket
- Heavy duty #8 and #10 coil zippers that won’t jam up in the dust
- Full coverage storm flap over main compartment zipper
- Radiused front profile to interface with riders legs
- Secure attachment through bikes frame/sub frame utilizing supplied adjustable buckle straps
Luggage Racks
Their rear racks are great for adding the extra storage needed for your next adventure. They are the perfect size for a backpack or small duffel bag. Their steel racks are built to handle any riding style you throw at them, now Rotopax ready! This is the ENDURO Series KLX250S/SF rear rack which measures 10 inches wide and 12 inches long.
Easy to Install
- Works great for mounting Pelican and Seahorse cases, or any other hard case. Givi compatible.
- Holes are in place to accept Rotopax mount with no drilling required.
- Stainless steel mounting hardware and instructions included.
- Fabricated with mild steel, MIG welded, and finished with a semi gloss black industrial grade powder coat.
- Weighs 3 lbs, 10 inches wide, 12 inches long.
- Works with stock tool bag. This requires an extra hardware kit available for free by request only.
- Rear rack only, no Rotopax mount or side racks included.
Tires, Tools
Tire Tools, Wheel & Tire
The MotoPressor is a compact pump unit that weighs only 1.3 pounds and fits in the palm of your hand! Measures 4"x3"x1.5" This makes it smaller and easier to carry with you.
It includes a 8 inch long inflation hose, with a a low air loss chuck. You also get an SAE power cord that attaches to your battery and stays there, along with alligator clips with SAE connector. The Pocket Pump has an 6.5 foot power cord. All of this packs into a heavy duty neoprene pouch.
MotoPressor will inflate a 150/70/ R18 tire from 0-31psi in under 4 minutes, and is capable of pumping up to 130psi. It also features a built-in cooling fan to keep the pump at optimum operating temperature, and a check valve to check the psi by attaching your tire gauge to this valve.
Armor - Bike Protection
Handguard
Replace the deflectors on your aluminum bar backbones with Barkbusters VPS wind protection replacement handguards.
Protect your motorcycle’s levers from damage during an impact with the solid protection offered by Barkbusters aluminum bar lever protection handguards. Constructed with solid heat treated aluminum backbones these hand protectors use a two point mounting system that provides strength to withstand plenty of force. Motorcycle handguards by Barkbusters with their full wrap design will help keep your levers operational and your ride from coming to a premature end in the event of a drop or other mishap.
Features:
- Includes bar end weights
- Two mounting points provide secure protection
- Full wrap guards
- Heat treated aluminum backbone bars
- Easy installation
- Compatible with all Barkbusters deflector guards (not included)
Add Plastic Handguards for a complete kit.
Please Note: This aluminum bar handguard kit requires the removal of original external and internal bar weights on '19-Current models. This will leave a hollow handlebar for mounting the handguard.
FUZION guards feature the ultimate in hand protection with a unique design and flexible yet durable material.
The expanded coverage area sweeps back toward your hand significantly increasing coverage making it perfect for cold, muddy or wet conditions.
The FUZION features a unique two position mount and is constructed of molded light-weight closed-cell AEPE foam, which is crush-proof, water proof and extremely durable.
The FUZION will work great for road of offroad riding, where wind deflection is important, and or bouncing off trees is a common occurrence.
Kit includes mounts. Optional replacement mounts available.
Skid Plate
New design gives you more protection and uses OEM mounting points for easy installation.
- Made from 4mm thick aircraft aluminum
- Oil drain hole for easy access
- All mounting hardware included
- Made from strong and lightweight aircraft aluminum
- Protects vital engine parts from rocks and debris
- Custom fit to your specific bike model
- Oil drain hole for easy access
- All mounting hardware included
Brakes, $25 and Under
Rotor Bolts
A fresh set of brake rotor bolts. These bolts already have thread lock compound applied to the threads.
Stock OEM bolts work with factory rotors.
For aftermarket rotors like Warp 9 or EBC, use aftermarket bolts.
For aftermarket Warp 9 hubs use aftermarket bolts.
Front comes in pack of 6
Rear comes in pack of 4.
Controls
Levers
New from Twin Air, a forged aluminum KLR650 folding shift lever with your choice of Black, Blue, or Green tip. These are 3/4" longer than the stock lever which makes for easier shifting while standing, as well as for those with a larger boot size.
Replace your Bent or Broken Levers.
- Meets or exceeds OEM specifications
- Made from aircraft A-360 die cast aluminum
TW200 fitment 1987-2000 year models with Drum Front Brake or 2001-2014 year models with Disc Front Brake.
- Polished aluminum finish
- Quality Aircraft grade A-360 aluminum for strength & durability
- Designed to exceed OEM specifications, built to resist breakage
- Durable hard coating
- Designed to fit OEM perch
- Image is for reference only, actual product may vary for your application
Handlebar
ProTaper's ADV handlebars give you a bar taller than most with extra space on the control portion of the bar. These bars provide an additional 20mm of space next to where your levers and throttle are located for your GPS, phone cradle, auxiliary switches, etc . They come in Adventure (which is taller than stock) and Adventure High (which is even taller).
These are oversize bars, which means they are are 1 1/8", not the smaller 7/8" diameter. Therefore some bikes will require a adapter and there are several available to select from.
Using the same manufacturing techniques and materials as ProTaper’s industry-changing 1⅛" motocross handlebar, the EVO Adventure is specifically designed to provide adventure/touring riders with the increased comfort and control they need. With over 8" of straight section in the control areas, mounting vital components is made easier than ever. With its premium 7000 series aluminum alloy construction and computer-profiled four millimeter-thick wall design, the EVO Adventure Handlebar is up to 25% lighter and 45% stronger than competing handlebars.
- 1⅛" tubing at the clamping area
- Exclusive 4 mm-thick 7000 series aluminum alloy for superior tensile and yield strengths
- Optimum balance between fatigue life, impact strength, and impact-absorbing flex
- High-tech shot peened, stress-relieved, and anodized finish for unmatched durability
- Independent lab tests show that the EVO Handlebar leads the market in fatigue life
- Epoxy inner coating resists corrosion
- Chemically applied cut lines and alignment grid are scratch- and peel-resistant
- Plastic bar end plugs keep the elements out and provide a stronger base for grip ends
- Weighs only 1.55-1.7 lbs. (720-780 grams), depending on bend
Cable
Exhaust, Liquidation Deals
Muffler, Sale
- Powercore silencers give your ride a deep works-like tone while providing optimum, dyno-tuned performance
- Silencer body is constructed of 6061-T6 grade aluminum with machined mounts and a clear anodized finish to bring out the shine
Featured Products, Exhaust
Muffler
Since Kawasaki brought back the popular little KLX250 with updated fuel injection, Yoshimura brought back an updated RS-2 slip-on that now incorporates an o2 sensor that accommodates the new fuel injection technology on the KLX. All of that with added power, torque and that distinct Yoshimura exhaust note.
Entire unit is proudly made in the good old US of A to boot!
- Diamond-shaped sleeve
- Large core and increased muffler packing volume means quieter operation
- Stainless steel cone end-cap
- Stainless steel tail-pipe
- 2.8 lbs. lighter over stock unit.
- Comes with USFS Approved Spark Arrestor
The product that you are purchasing is designed and intended for closed course competition use only and is labeled as such, i.e. Yoshimura "RACE SERIES." Yoshimura RACE SERIES products are neither designed nor intended for use on PUBLIC ROADS or LAND. Such use is prohibited by Federal and State regulations.
Communications & Nav
A complete kit to mount your phone (or other electronic device) to your motorcycle. The universal cradle expands from 2.25" to 3.25" wide and 4.75" to 6.25" tall. The width is adjustable but fixed while the upper portion of the cradle is spring loaded to keep your device secured in the roughest conditions.
Select the mount option that works best for you. The mirror mount is shown in the photo at left and is a flat plate with an 11mm hole on one side and a RAM ball on the other. Simply remove your mirror, place the plate between your mirror and the perch and tighten it down.
The handlebar mount kit allows you to mount to either a 7/8" or 1-1/8" bar. Also includes hardware to mount to the back of a lever perch. See image at bottom middle for kit pieces.
The X-Grip with handlebar mount is best suited for larger phones up to 4.5" wide. The spring loaded X-Grip cradle expands and contracts, allowing for a perfect custom fit. Kit also includes a device tether recommended for outdoor applications.
Casual, Liquidation Deals
Food and Drink, Clearance
Our logo on a 20oz double wall 18/8 stainless steel thermal tumbler with copper vacuum insulation, threaded snap-fit lid, and powder coated finish.
The copper plating on the inner wall is an extra defense against temperature transfer. Heat escapes much slower so your hot coffee stays hot even in a snow storm, and heat enters much slower so your ice water doesn't melt even under a blistering summer sun.
We have tested this bottle with 160° water placed on it's side for 7 hours mimicking being in a saddle bag with coffee from the morning campsite. The bottle did not leak when the lid was properly secured and the water only dropped to 113° at the end of our test.
Pair it with the OBR bottle wrap for even better value and have a holder on your luggage for your new bottle for ease of access and security.
Lighting, Liquidation Deals
Turn Signal, Clearance
Body
Side Panels
New replacement side panels specifically made for gen 1 KLR650.
Available in 4 colors.
Will not fit KLR250
Depending on your application and preferences, more than one optional heat shield may be useful.
Engine, Tools, $25 and Under
Engine & Maintenance
32-Blade Dual-Reading Tapered Combination Feeler Gauge Set
- 95mm (3.75") long taper blades hardened and polished
- Manufacturer's lifetime warranty
- Dual marked: 0.03-1.00mm and .0012-.040 in.
Seats
Foam & Cover Kit
These wider seat kits from Seat Concepts keep you comfortable on those long commutes or dual sport rides. The added width and improved foam density will help keep your seat from being the item to stop you from going on those big rides or enjoying the bike.
Check out the seat warmer we carry. Put this in before tacking your cover in place and keep yourself warm during even the coldest rides. Nothing like toasted buns to make a ride comfortable!
Available as a Foam and Cover Kit for OEM pan. It DOES NOT include the pan.
| Width: | 9.5" (241mm) |
| Height: | Same as OEM |