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Drivetrain, Wheels

DR650 '96 - '26

The DR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket carrier hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier. Sold as a set of 6 rubber dampers.

Ships same business day
$52.95

Polyurethane drive cushions for the DR. Polyurethane has a higher abrasion, cut, and tear resistance than rubber as well as much better resistance to chemical breakdown. This will offer longer life and better damping when compared to the stock rubber cushions.

Ships same business day
$49.95

Bearings

DR650 '96 - '26

The cush hub (sprocket carrier) bearing leads a tough life. This is especially true if your cush rubbers get old and soft. They can allow the chain to pull the cush hub sideways putting a twisting load on the bearing. If there's any question about the condition of your bearing replace it now with this double sealed bearing and quality seal.

Ships same business day
$14.95

Frame

Footpegs

Designed and sculpted out of the best 7075 Billet aluminum by Pro Moto Billet elite engineers and machinists. Featuring Fastway's Patented adjustable height, traction, and camber options, the Evolution AIR footpegs are superior in every way. Fastway Evolution AIR pegs are designed to shed mud and debris, while being ultra strong.

You can also order serrated or spiked cleats separately.

These AIR pegs are offered in several colors, but some colors may require extra time, call for availability.

Add Foot Peg Cleats, Fastway
Please contact us for availability information
$199.95

Low peg mounts for the DR From Wirtz Wire. These are different than our other mounts for several reasons. First, these are designed around the stock pegs. All of the pegs in this section will fit these mounts. Another difference is that these mounts are offered in a low mount as well as a low and rearward mount. These are 'wire EDM' machined from solid 1018 steel bar stock, and are not welded anywhere. They are powder coated black for a great look. Both mounts move the pegs down 2" while the low and rear mounts also move the pegs back 1.3".

Kit comes with new mounts, longer bolts and a longer brake switch spring that will be needed. Pegs are optional, your stock pegs will work.

The upper image shows the low and rearward mounts while the one below that is of the just low mounts. If you look at the two images below that, you will see that these are the low and rearward pegs for both sides of the bike.

Choose Type
Ships same business day
$164.95

Side Stand

DR650 '96 - '26

If you are replacing your side stand you will want to check the hardware. Over the years they can take a beating and the springs become lost or broken.

This is the full kit that includes #4, #5, #2, and #3 in the diagram.

Ships same business day
$24.95

Drivetrain

Sprocket

DR650 '96 - '26

Quality steel rear sprockets. Choose 525 or 520. 41T to 50T

48 and 50 sprockets require removal or modification of your lower chain guide.

Chain Size Recommendations:

  • 110 link chain for a 42 tooth rear sprocket
  • 112 link chain for a 46 tooth sprocket
  • 120 link for the 48 and above sprockets.
  • 120 link chain will have to be cut to the proper size for the 48 and 50.

*Actual sprocket color may differ from image shown.

Ships same business day
$49.95

Retainer

The stock sprocket retainer will rub the chain when it is used with 13 and 14 tooth sprockets.

We have our own sprocket retainer laser cut from 13 gauge stainless steel. This retainer works with all 3-hole 13T, 14T, 15T and 16T DR650 countershaft sprockets.

Choose Option
Ships same business day
$12.95

Chain Guide

A real Heavy-Duty Chain Guide manufactured from 5mm (3/16") thick 5052 Aluminum. This guide will take a pounding and continue to put that chain right on the sprocket. The rub block is machined from UHMW plastic and can be positioned to fit just about any sprocket available for the DR. These are powder coated black for a great look and additional protection.

Ships same business day
$94.95
DR650 '96 - '26

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Ships same business day
$48.95

Chain Roller

DR650 '96 - '26

Replace your lower chain roller with this high quality roller with 2 sealed ball bearings. The stock roller has no bearings. It's just a plastic wheel riding on a bolt. Ball bearing chain rollers are smoother, quieter and last longer.

Ships same business day
$17.95

Controls

Cable

DR650 '96 - '26

Genuine OEM replacement choke cable.

Add Cable Lubricant
Ships same business day
$39.95
DR650 '96 - '26

A quality replacement speedometer cable from Motion Pro.

  • Black vinyl coil-wound housing
  • Meets or exceeds OEM quality
  • Inner nylon sleeve for longer life and smooth operation
Ships same business day
$16.95

Spare replacement throttle cables for your TM40 carburetor conversion. Fits the stock throttle housing.

These are premium low-friction cables. 

Add Cable Lubricant
Ships same business day
$73.95

Grips

DR650 '92 - '26

Suzuki makes it almost impossible to replace your stock grips. It's much easier with a new throttle tube. 

  • Machined and knurled 6061 billet aluminum.  Actual color may vary.
  • Removable end cap allows handguard installation without the hacksaw
  • Lightweight, removable cams are compatible with G2 throttle systems
Ships same business day
$44.95

Levers

First there was the Warp 9 "4-Finger" Lever, now there is the Warp 9 "3-Finger" Lever Exclusive to ProCycle.  These are a full half inch shorter. You asked for 3-finger levers, and we had Warp 9 make them for us. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. Will not fit with the stock OEM wind deflectors.

Will not engage the clutch switch on 2010 and later models

Choose Type
Ships same business day
$77.95
DR650 '96 - '26

We have worked closely with Magura to come up with a kit that fits properly.

Want an easier pull on your DR clutch? No cable to break? Then say hello to the Magura Hymec Hydraulic Clutch. Simply remove the stock perch, lever and cable in bolt this in its place. This system replaces the stock cable with a small lightweight hydraulic system for improved clutch control, easier operating pressure, a constant pressure point and smoother actuation.

Developed over many years and tested under the toughest conditions possible in the off-road motorcycle world. World champions to novices all agree on the benefits of the Hymec Hydraulic Clutch system. Due to demand, Magura is now making this available for many dual-sport motorcycles, and now the DR650!

Never hurts to have a bit of the Margura specific Blood Red hydraulic fluid sitting on your shop bench. 4 oz. bottle available as an option.

Add Hydraulic Clutch Bleed Kit, Magura
Ships same business day
$329.95

This bracket mounts between the frame and your right footpeg bracket (works with both stock and low mounts) and allows you to adjust the slop out of the stock system. Puts the pedal in the ultimate location for immediate brake activation and eliminates unwanted pedal motion. Kit includes plate, adjuster bolt and lock nut and instructions.

Ships same business day
$38.95

Bar Risers

DR650 '96 - '26

Mount these polished billet aluminum spacers under your handlebar clamps to raise your handlebars 1 inch. High quality longer bolts are included.

Ships same business day
$34.95

Handlebar, Bar Risers

DR650 '96 - '26

Here is a complete kit to install oversized tapered 1-1/8" handlebars on your DR650. Warp9 handlebar clamps bolt to your stock triple clamp adding an additional 1" to the height.

Alloy oversize bars offer more durability and eliminate the crossbar which opens up your dash area for more goodies. Black in color.

Ships same business day
$109.95

Luggage

Luggage Racks

Increase your fuel and/or water carrying capacity. This mounting plate attaches to the OEM Suzuki rear rack and accepts the standard RotoPax mounting pedestal. The use of pressed-in threaded mounting hardware allows for quick and easy installation of the plate and pedestal. When not needed the RotoPax pedestal can be quickly removed and the tidy JNS mounting plate left in place.

  • 0.125" 5052 Aluminum, Laser cut / CNC formed
  • Powder coated black
  • Includes stainless mounting hardware

Order alone or with RotoPax Mount and Water or Fuel container. Get everything you need at one time.

Add Rotopax Containers
Add Container Mount
Ships same business day
$47.95

The ProCycle rack system is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

See the linked instructions for how-to videos.

Add Top Rack Signal Brackets
Ships same business day
$684.95
DR650 '96 - '26

Steel cargo rack from Moose Racing. It features a nice wide platform and a durable powder coat finish. 17" wide and 10" long.

Ships same business day
$199.95
  • 12-gauge steel construction
  • Multiple tie-down locations
  • Easy installation with no modifications required, all mounting hardware included
  • Powder-coated black texture finish
  • Holds up to 40 lbs.
Ships in 3-5 business days
$175.95
DR650 '96 - '26

Not only are Pro Moto Billet Cargo Racks brutishly strong and functional, but they look great too. Each cargo rack is methodically engineered, then CNC machined on-site from a 1/2 inch thick plate of USA made 6061 aluminum by master machinists.

The cargo racks are then hard clear anodized for durability. PMB uses only stainless steel fasteners for worry-free years of riding. Excellent instructions and all necessary hardware is included. 10.5"Wx11.5"L

Need to mount your turn signals to your new Pro Moto Billet Rack? Just add a set of CNC machined aluminum Turn Signal Brackets.

Add Turn Signal Brackets
Ships in 3-5 business days
$197.95

ProCycle side panel guards to keep your saddlebags from fouling the side covers. Constructed from mild steel tubing that is powder coated black for nice long lasting good looks.

Add your favorite set of saddlebags for a very economical luggage solution.

Guards only, saddlebags sold separate.

Ships same business day
$174.95

Fuel Storage

Here we have right side plate that bolts to our ProCycle Side Racks for mounting your RotoPax fuel or water containers.

Limited quantity available for right side only.

Add Container Mount
Add Rotopax Containers
Ships same business day
$39.95

Fuel and Intake

Carburetor Repair Kit

R&D introduces "Flex-Jet", a simple, effective flexible shaft design. Quick adjustments are now within easy reach. Besides easy access, another benefit is the Flex-Jet's ability to hold its setting. Loose fuel screws are now a thing of the past. Kit includes: Flex-Jet (Remote Fuel Screw), bracket, screw, spring, washer, O-ring and instructions.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships in 3-5 business days
$39.95

Top quality brass screw with molded knob for easy adjustments.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships same business day
$23.95

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.

Ships same business day
$24.95

Direct replacement for the stock spring and exactly like the old Merge Racing spring. Gives a much more consistent accelerator pump squirt. Eliminates the need for the 'O-ring mod', wire or zip-ties on the pump arm. Fits all Keihin FCR-MX carbs except '07-'08 CRF250/450.

Not for the stock DR650 carburetor Fits FCR-MX conversion Only

Ships same business day
$29.95

This Kit replaces vital components in the BST40 Carburetor including new o-rings, gaskets, jets, needle, mixture screw, float bowl screws, float valve needle and seat (needle jet and other pressed in jets are not included in kit) to return the stock Mikuni BST40 Carburetor to like-new operation. As a bonus we have included Viton o-rings for the float assembly and 4 stainless steel allen screws.

Add Pocket Tuner Tool
Ships same business day
$49.95

The Remote Fuel Mixture Screw is 5 inches longer than stock. This gives you plenty of length to easily mount in a convenient location. Will work with the stock BST Carburetor as well as the TM40 pumper Carburetor.

Ships same business day
$48.95

This cover acts as an "adjustable leak jet" to fine tune the accelerator pump squirt.

Eliminates "4-stroke bog" when used with correct jetting. Allows the use of correct carburetor settings to optimize performance, starting and reliability. Improved low-end performance with much better throttle response. Investment cast and finished to precise tolerances with internal high volume vertical check valve. Fits all motorcycles and ATVs using a Keihin FCR carburetor Easy installation instructions (including online video) and template.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships in 3-5 business days
$119.95

Air Filter

The OEM foam secondary filter can deteriorate rather quickly. Once that happens, it can allow enough dirt into the engine to do significant damage. Replace your filter now with a high-quality foam filter from industry leader Twin Air.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$25.95

The OEM vent foam filter can deteriorate after only a couple of years. When it does it can allow enough dirt into the engine to do significant damage. Replace your filter now with a washable cotton & steel screen filter.

This filter is recommended to be oiled like any other air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$21.95

Carburetor

Softer return spring for your TM40 carburetor.

This replaces the stock return spring that comes with the TM40 carburetor creating a 25% lighter throttle feel.

Ships same business day
$12.95

Choke

Hate the handlebar mounted choke lever? Can't reach the choke knob? Does your Safari or IMS tank make using the choke difficult?

Our adjustable cable operated choke knob mounts to the left side engine case and works for either the stock BST or Mikuni TM40.

Ships same business day
$53.95

Tires, Tools

Tire Tools, Wheel & Tire

DR650 '96 - '26

The set includes a 24mm for the rear and a 19mm for the front. Each 10 inch forged steel tire iron has a hex wrench on one end. The rounded spoon end minimizes pinched tubes and scarred rims.

Ships same business day
$58.95

Drivetrain, $25 and Under

Bolt Kit

A set of three OEM Suzuki front sprocket bolts. Thread-lock compound has already been applied for extra security.

Ships same business day
$19.95

Chain Roller

Savvy DR650 owners will remove the upper chain roller. You can use this stainless steel button head screw to plug the threaded hole. Suzuki did not make the upper roller mount strong enough. If you don't remove it yourself the chain will likely do it for you - along with a chunk of metal out of the frame.

Ships same business day
$1.95

Brakes

Rotor

DR650 '96 - '26

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

Ships same business day
$105.95

Warp 9 320mm Supermoto front brake rotor kit. Newly updated and stronger.

Adds serious stopping power to the DR. Included is a new rotor floating on a central mounting carrier along with a caliper relocation bracket.

Available add on options include a Galfer braided stainless steel brake line, and 12oz bottle of Bel-Ray DOT4 brake fluid.

Includes a fresh set of brake rotor bolts.

Choose Package
Ships same business day
$189.95

Brakes, $25 and Under

Rotor Bolts

DR650 '96 - '26

A fresh set of brake rotor bolts. These bolts already have thread lock compound applied to the threads.

Stock OEM works with factory rotors, comes in a pack of 6.

For aftermarket rotors like Warp 9 or EBC front and rear sets are available.

Front comes in pack of 6
Rear comes in pack of 4.

Choose Rotor
Ships same business day
$25.95

Pads

DR650 '96 - '26

Replacement retaining pins for the brake caliper. Includes 2 stock style brake pins.

Be sure to use some anti-seize on the threads when you install them.

Rear caliper only for DR350 and DR650.

Add Anti-Seize
Ships same business day
$11.95
DR650 '96 - '26

Replacement retaining pin for the brake caliper. Includes 1 stock style brake pin.

Be sure to use some anti-seize on the threads when you install it.

Front caliper only for DR350 and DR650

Add Anti-Seize
Ships same business day
$7.95

Drivetrain, Engine

Retainer, Gasket

DR650 '96 - '26

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.

Ships same business day
$22.95

Armor - Bike Protection

Engine Guard, Skid Plate, Handguard

DR650 '96 - '26

This kit provides some much needed protection for both you and your big DR. Handguards and deflectors protect your hands while the skid plate and Case Armor will cover your baby's soft externals.

  • Aluminum Handguard Kit in silver for standard 7/8" bars or 1-1/8" oversize bars
  • Spacers so you don't have to cut your balls off (your levers that is!)
  • Aluminum Skid Plate
  • Stainless Steel Case Armor covers for both right and left hand sides
  • Plastic Deflectors - Currently only available in SMALL BLACK
Choose Bar Size
Add High-Temp Silicone
Ships same business day
$279.95

Skid Plate

DR650 '96 - '26

Yes, plastic! This is a product from our friends at Acerbis. Ultra tough injection molded reinforced composite. Flexible Heavy-Duty Polypropylene will not effect chassis ability to flex, will not effect handling

It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

Ships same business day
$104.95

Frame Guard

DR650 '96 - '26

Frame Guards protect the frame from wear helping to keep your frame looking new. Mounting hardware is included for quick and easy installation.

Ships same business day
$78.95

Controls, Frame

Handlebar, Bar Risers, Footpegs

This kit is for those of you looking for a bit more leg and arm room in the DR cockpit. Included are ProCycle Low Foot Pegs and our oversize bars.

  • ProCycle Low Pegs will drop your pegs by 1-3/4" and include wider MX style pegs that are much more comfortable when standing.
  • These are not only taller bars, but 1-1/8" at the clamp area for additional strength. They taper down to 7/8" on the ends so all the stock controls fit. Black in color.
  • 1 1/8" Warp 9 clamps that raise the handlebar 1".
  • A new billet aluminum throttle tube is included.
Add Grip Glue
Ships same business day
$314.95

Armor - Bike Protection, Drivetrain

Chain Guard, Chain

DR650 '96 - '26

This nice piece replaces your plastic sprocket cover and protects your engine case from a chain derailment or failure. The 3/16" (5mm) thick steel plate is adjustable to accommodate 14, 15 and 16 tooth sprockets. Includes mounting hardware.

Ships same business day
$39.95

This new unit from JNS will protect your cases from the damage caused by a thrown chain, and will also keep your pants, boots or foot safe from your countershaft sprocket.

The case saver portion is laser cut from 0.25" aluminum and then has the 0.19" aluminum countershaft sprocket cover welded to it and the entire unit is powder coated black.

All the mounting hardware is stainless steel with machined aluminum spacers also included.

If you have a 16t front sprocket, mounting modification may be needed to fit. Install the case saver on the bike without the top spacer and bolt. This provides a little extra wiggle room. Add the top spacer and bolt after the bottom bolts are loosely threaded.

Ships same business day
$89.95

Wheels, $25 and Under

With this upgrade, you can avoid having to keep new replacement cotter pins on hand every time you adjust your chain.

Ships same business day
$4.95

Suspension

Fork Cartridge Dampers

These Cogent Dynamic Drop-in Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Add DDC Install / Removal Tool
Ships same business day
$219.95

Fork Seals & Bushings

DR650 '96 - '26

Kit includes all the fork bushings, o-rings, snap rings and washers. This kit comes with what you need to completely rebuild your front fork bushings.

Choose Year
Ships same business day
$42.95

Swingarm

DR650 '96 - '26

Complete kit of OEM quality parts to replace the bearings and seals in the swingarm pivot.

Add Grease
Ships same business day
$75.95

Lowering Link

Shock

Designed and built for Dual-Sport and Adventure bikes, the Nitron Adventure Series R1, R2 and R3 shocks offer exceptional road and trail performance. Using billet aluminum components, a large heavy-duty 16mm piston rod and a high-flow capacity 46mm piston, this shock flows much more oil for a more consistent, fade-free performance than most other shocks.

Nitron shocks are custom built for your specific weight, if you have a passenger or luggage add that weight as well. Lastly your riding conditions; do you ride mainly paved roads, dirt roads, trails? Please provide a percentage of each that you ride. This information is essential to the building of the shock. Enter this in the comments section of the shopping cart when you check out, or feel free to call and place your order over the phone.

Choose Shock
Add Nitron Hydraulic Preload Adjuster
Custom made to order. Please allow 2-3 weeks for delivery.
$828.95

Engine

Oil Filter

DR650 '96 - '26

Fresh o-rings to ensure your DR650 stays oil-tight and leak free. Includes one of each: oil filter o-ring, filter cover o-ring and filler cap o-ring

Ships same business day
$9.95

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area than other filters in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute". The pleat seam is welded, able to withstand up to 600 degrees, not glued, like paper filters.

Ships same business day
$87.95

Gasket

DR650 '96 - '26

A pair of factory OEM o-rings for the valve covers. Your valve cover o-rings live in one of the hottest parts of the engine and have a pretty short life. Replace them on your next valve adjustment to prevent oil leaks.

Ships same business day
$11.95

Spark Plug

DR650 '96 - '26

Direct replacement for old or broken stock spark plug caps.

Spark plug caps contain a resistor that can burn out with age. Fresh caps ensure your motor gets a strong spark.

  • Sold in pairs.
  • Adaptable thread size
  • 5k Ohm
  • Allowable wire diameter 7 mm-8 mm
  • 120° elbow
  • Spark Plug Resistor Cover - 10/12mm
Ships same business day
$12.95

Exhaust

Muffler

DR650 '96 - '26

Muffler hanger strap and hardware to mount a GSXR exhasut can to your DR650.

Add Anti-Seize
Ships same business day
$34.95

The RS-2 is a potent and versatile design that evolved from their original TRC, engineered to provide increased power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core — and it offers the added bonus of outstanding performance in a value-priced package.

  • Diamond-shaped sleeve
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • USFS Approved spark arrester included
  • 6.8 lbs lighter than stock

We recommend Anti-Seize on exhaust fasteners

Add Anti-Seize
Add Muffler Gasket
Ships same business day
$508.95
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
Add Anti-Seize
Add Quiet Insert, FMF
Ships same business day
$449.95

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required. Mid-pipe length is approximately 17" long.

This mid-pipe does not require a stock muffler joint gasket when used with the stock headpipe, the SS Pro-Flow, or the FMF headpipe, eliminating the hump in flow.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.

Add Anti-Seize
Add Muffler Seal Gasket
Add Spark Arrester
Ships same business day
$219.95
DR650 '96 - '26

Replacement muffler hanger strap for your SS1 muffler.

Ships same business day
$29.95

Headpipe

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 2-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. It is compatible with any combination muffler/mid-pipe, as well as all motor configurations of the DR650 '96-current.

Includes a stainless steel band clamp for the mid-pipe joint, clamp-on heat shield mounts, to use with stock heat heat shield and a stainless steel flange at the exhaust port mount. We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Anti-Seize
Add Muffler Gasket
Ships same business day
$259.95

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield. We recommend Anti-Seize on exhaust fasteners.

Add Anti-Seize
Add Exhaust Gasket
Ships same business day
$249.95

Helix brand exhaust springs made from zinc plated music wire. These are the springs we use on our GSXR Mid-Pipe Kit. If you lose one, or break one, these are the direct replacements. Sold as a Pair.

Ships same business day
$7.95

Gasket

This gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.

Ships same business day
$23.95

If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

Choose Size
Ships same business day
$8.95
DR650 '96 - '26

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

Ships same business day
$9.95

Full System

Buy both and save. Includes the FMF Q4 and FMF headpipe

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
Add Exhaust Gasket
Add Anti-Seize
Ships same business day
$684.95

Spark Arrestor

DR650 '96 - '26

The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.

Add Anti-Seize
Ships same business day
$29.95

Lighting

Headlight

This LED headlight from JNS Engineering is DOT approved and an entirely new LED specific headlight! A specially designed adjustable steel mounting bracket replaces the stock unit. Included is a wiring harness and all the required hardware to make this installation quick and easy and mostly plug and play. The DOT kit does not have a daytime running light (parking light) and may require minor trimming on the backside of the fairing. The headlight features separate low and high beam projectors in a custom headlight shell designed specifically for this LED bulb. The primary advantage of this kit over the original is the DOT/SAE markings and a wider high beam pattern.

Low Beam: 30W, 2,800 Lumens
High Beam: 50W, 3,600 Lumens
Color Temperature: 6,000k
DOT & SAE Compliant
CE, RoHS, ISO9002, IP67

Choose Color
Ships same business day
$139.95

This plug-n-play kit includes sealed LED headlight assembly and adjustable mounting brackets specifically designed for the 1996-2020 DR650SE. No wiring, soldering, resistors, drilling, or fabrication required however due to the size of the headlight minor trimming on the backside of factory plastic headlight fairing is needed in non-visible areas.

  • Low Beam: 25W, 3,600 Lumens
  • High Beam: 40W, 4,500 Lumens
  • Color Temperature: 6,500k
  • CREE LED Chips
  • DOT & SAE Approved
  • CE, RoHS, ISO9002, IP67
Ships same business day
$149.95

Tail Light

The 250 taillight & brake light fits perfectly into the pocket from the stock DR650 taillight on the rear fender. Smaller and much better looking than the original.

Totally 'plug-n-play', includes a standard bulb installed or purchase an LED replacement, sold separate, for even brighter braking. The wire pigtail plugs directly into the DR650 harness just like stock.

  Does not fit with the ProCycle Fender

Ships same business day
$112.95

Suspension, Tools

Forks, Suspension

DR650 '96 - '26

Keeps the damper rod from turning so you can remove the bottom fork bolt. Perfect when replacing fork seals or installing cartridge emulators. It's a good addition to any tool box as it will fit many other bikes.

Ships same business day
$29.95

Fork Cartridge Dampers, Suspension

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Ships same business day
$48.95

Wheels

Speedo

Eliminates the stock speedometer drive for those who have replaced their stock unit with a Vapor or something similar. Light weight billet alloy spacer and a seal to protect your wheel bearings.

Ships same business day
$39.95
DR650 '93 - '26

Choose 17" Supermoto, 19" Adventure or stock 21" front wheel. All work with the stock DR650 speedometer and cable on either the stock or Warp 9 hub.

Choose Wheel Size
Ships same business day
$99.95

Supermoto forged tubeless wheels. These wheels are machined from forged alloy blanks. A 3.5 x 17" front wheel matched to a 4.25 x 17" rear. Hub can be changed out to fit future bikes. Includes brake rotors, sprocket, cush hub and color matched 90 degree valve stems.

For additional color options please call / email for availability.

Comes complete with:

  • Warp 9 front supermoto machined wheel
  • Front oversized floating 320mm rotor and bracket
  • Warp 9 rear supermoto machined wheel
  • Cush rear hub
  • Apex rear rotor
  • Sprocket

Includes a color matching (to the hub) 90 degree valve stems
Rear hub is Cush drive 
All rotors and sprockets bolt patterns are OEM spec.
Tubeless design offers further weight savings and complexity over spoke wheels
Front wheel without rotor is 10lbs 2 oz
Rear wheel Cush drive no rotor or sprocket is 15lbs
Rear wheel direct drive no rotor or sprocket is 14lbs

Add tires to your wheel order and we will mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,687.95

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

The 3.5" x 17" front wheel includes a 320mm brake rotor and caliper relocation bracket.

The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Rear wheel Includes Sprocket Carrier with 525 40T Sprocket installed that matches selected hub color.

Choose Wheels & Options
Rim Color
Hub Color
Add Polyurethane Cushions
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$477.95

We start with Excel or Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Excel or Sun rims, OEM or upgrade to Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or upgrade Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp 9 hub with bearings and seals installed
  • 2.50 x 17 Stock or street (Sun rims are 2.75x17)
  • 2.50 x 18 Off-road (Sun rims are 2.75x18)
  • 4.25 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$829.00

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp9 hub with bearings and seals installed
  • 1.60" x 21" Off-Road
  • 1.85" x 21" Dual-Sport
  • 2.15" x 19" Adventure
  • 2.50" x 19" Adventure (Sun rims are 2.75")
  • 2.50" x 18" Street
  • 3.50" x 17" Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$669.00

Engine, Tools

Engine & Maintenance

DR650 '96 - '26
  • Allows precise valve lash adjustment without disturbing the setting when the lock nut is fastened
  • Knurled knob on adjuster drivers ensure a precise and secure grip
  • Integrated repositionable wrench handle holds the lock nut while the drivers are used to loosen or tighten the valve adjustment screw

Set includes:

  • (1) 10mm steel socket wrench
  • (1) 3mm square tappet adjuster
Ships same business day
$34.95
DR650 '96 - '26

Special tool to remove the flywheel from the end of the crankshaft.

Ships in 3-5 business days
$79.95

Electrical

DR650 '96 - '26

ProCycle Dashboard designed to power multiple electronic devices. It can also be used for accessory lights, heated grips or gear, whatever you like. You can also use the two pre-drilled holes to attach a RAM mount and place your phone or GPS unit on that while charging.

The dash panel is manufactured from laser cut 5/64 mild steel and powder coated black. Also included are 2 weather resistant green LED rocker switches, a voltmeter with two 4.2 amp weather resistant USB ports, a wiring harness with a built in 20 amp fuse/holder, and complete instructions. Everything you need to mount it and connect the outlets back to the battery.

**If you would like the Voltmeter & USB ports to be powered by a "key-on" power source, add the "Auxiliary Power Plug" adapter to your order and you will be able to connect the positive and negative terminals directly into the aux plug behind the cowling for a quicker and easier installation as well.

Auxiliary Power Plug -
Ships same business day
$104.95

Body

License Plate

Ditch the stock ugly plastic sub-fender and install a B&B Off Road Engineering License Plate Holder. Comes with an LED light to keep the license plate lit up.

Choose Option
Ships same business day
$160.95

Communications & Nav

GPS

Voyager Pro, The Connected Rider’s GPS. Trail Tech offers a variety of model specific and universal kits for complete vehicle integration. All kits include mounting hardware, tach sensor, and power connection. Temperature and wheel sensors vary by kit, see kit contents for details. Adventure Begins Here!

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • Trail Tech Voyager Pro, the Connected Rider’s GPS. A premium off-road GPS with 4 inch color touchscreen anti-glare display, sealed and rated IP67 for anti dust/water intrusion
  • The map screen is enabled with base maps, topography lines, hill shading, and some trails. Record or load GPX trails and riding areas, and transfer to a PC using the MicroSD card. Voyager Pro comes loaded with North American maps, but other map regions can be downloaded for free.
  • Amongst the major features is Buddy Tracking. Buddy Tracking uses localized radio signals and can support up to 20 riders in a single group. View members of your ride group on the map screen in real time, increase your following distances, and use the buddy beacon to summon your buddies. Cell reception is not required.
  • Buddy tracking displays the current location of up to 20 members of your ride group on the map screen
  • Voyager Pro is Bluetooth enabled for intercom, phone and media controls. Play songs from your phone or MicroSD card using a Bluetooth headset, speaker, or intercom. Two phones and two headsets can be connected at the same time.
  • The 4 inch glove friendly color touchscreen TFT display is visible in all conditions, including direct sunlight. Sealed and rated IP67 for anti-dust and water intrusion, it is built to withstand the harshest elements that come with extreme riding conditions. The mounting dock hard mounts to the dashboard, can be locked, and allows for quick removal of Voyager Pro from the machine. The dock utilizes the AMPs hole pattern, and is compatible with the full line of RAM brand mounts or Trail Tech mounting hardware.
  • Voyager Pro integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride data such as engine temperature, RPM, battery voltage, speed/distance and more.
  • At 5.6 x 3.5 inches, Voyager Pro still fits on dirt bike dashboards, but is big enough to use on adventure bikes and UTVs. Voyager Pro’s mapping abilities and buddy tracking make it the premium choice for off-road riders.
Ships in 3-5 business days
$669.95