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Electrical

Stators, Lighting & High Output

A HIGH output performance stator that replaces the OEM stator in the Honda XR400R and XR650R models.

ElectroSport designed this to have two sets of output windings: one is floated from ground and has two output leads, and the other is grounded on one side. Both windings also have different winding configurations to ensure optimum output.

Built on a modern stator core made of highly magnetically conductive material. They install the highest grade copper wire using their state-of-the-art computer controlled winding machines and they connect high quality lead wires that are both abrasion and heat resistant.

This stator comes with high grade rubber seals and connectors installed and as such is a plug in replacement.

Even if you don't need the extra lighting or charging output you can still use it as a straight replacement for the OEM stator and it is a very cost effective solution that way.

  • Separate circuits for lighting and ignition
  • Two output circuits (100w & 50w)
  • Fits under the stock flywheel with no modification
  • Replaces the stock OEM stator
Please contact us for availability information
$159.95

The Trail Tech Vapor Speedometer/Tachometer units are custom designed for an exact fit. They feature a bright white backlit LCD display, waterproof connections, and all parts needed for a complete installation. These units accept AC and DC power input, and automatically switch to internal power if external power is removed. Power connectors are included. Permanent solid-state memory guarantees that data is never lost, even without power. Units are available in black.

Trail Tech provides a one year warranty and unlimited free phone and email support.

Unit functions:

  • Speedometer
    • Current Speed
    • Maximum Speed
    • Selectable MPH/KMH Display
  • Tachometer
    • Real-Time RPM Bar Graph
    • Numeric RPM Readout
    • Dual Programmable Shift Lights
    • Up to 20,000 RPM
  • Temperature
    • Ambient Temperature
    • Engine Temperature (liquid cooled only, optional air cooled sensors available)
    • Dual Programmable Temp Lights 
  • Distance
    • Adjustable Distance
    • Permanent Odometer
    • Selectable Mile/Kilometer Display
  • Clock
    • Hour Meter, Stop Watch, Ride Time
    • Accumulated Ride Time
    • Permanent Hour Meter
Ships same business day
$179.95

Here's an easy way to add a Tach to your motorcycle. 

  • Tachometer from 0-19,999 rpm
  • Non-resettable hour meter from 0-99,999 hours
  • Easily mount it to any surface using either the bolt-on (screws not included) or peel-n-stick mounting options
  • "Wrench Icon" with hours
  • The smallest available meter at 50 x 25 x 14mm and has large, easy to read digits
Ships in 3-5 business days
$54.95

Brakes

Pads

XR400R '96 - '04

EBC brake pad set.

  • Sintered Pads are best for regular riding. Long life, and good performance in all conditions
  • Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
  • Race Sintered are designed for racing use only; not for street use

Includes front and rear brake pads

Choose Type
Ships same business day
$64.95
XR400R '96 - '04
  • Sintered Pads are best for regular riding. Long life, and good performance in all conditions
  • Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
  • Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
Choose Type
Ships same business day
$36.95
XR400R '96 - '04
  • Sintered Pads are best for regular riding. Long life, and good performance in all conditions
  • Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
  • Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
Choose Type
Ships same business day
$37.95

Brake Line

Galfer Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
Choose Type
Please contact us for availability information
$64.95

Rotor

220mm Solid Mount Wave® Rotor

Every high-quality Galfer-patented Wave® rotor is made from a proprietary mix of virgin high carbon 420 stainless steel laser cut (never stamped) double disc-parallel ground to assure perfect parallel flatness and heat treated to each specific application. KBA and TUV approved. Seamlessly replaces stock rotor. Full instructions provided along with any technical help needed! Precision made in their Galfer factory in Spain.

Depending on your application they are designed for street, track and off road. This rotor is for the rider that wants more than what the stock brake system can provide. Longer-lasting extremely predictable and consistent with a drastic increase in lever feel modulation and brake torque.

Please contact us for availability information
$142.95
  • High friction 320mm steel rotors for greater stopping power over stock rotors
  • Includes a caliper relocation bracket
  • Designed to fit standard hubs
Please contact us for availability information
$259.95
XR400R '96 - '04

Made with heat-treated carbon steel for longer wear life and reduced galling.

Please contact us for availability information
$90.95

Master Cylinder Rebuild Kit

  • Kits are assembled with high-quality components all designed and manufactured to meet or exceed the OEM parts
  • Each kit contains all the necessary components to rebuild the brake master cylinder
Ships in 3-5 business days
$22.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships same business day
$26.95

Armor - Bike Protection

Skid Plate

XR400R '96 - '04
  • Made from strong and lightweight aircraft aluminum
  • Protects vital engine parts from rocks and debris
  • Custom fit to your specific bike model
  • Oil drain hole for easy access
  • All mounting hardware included
Please contact us for availability information
$127.95

Brake Guard

PSR has a new shark fin rear rotor protector for the big XR and XRL. CNC machined from forged aluminum and then anodized gun metal in color. This unit bolts to the stock caliper bracket.

Ships same business day
$27.95

Radiator & Oil Guard

XR400R '96 - '04

Protects the exposed oil line on Honda XR250/400R

Ships in 3-5 business days
$32.95

Suspension

Lowering Link

XR400R '96 - '04

By simply replacing a motorcycle's stock shock linkage with with a longer, stronger and lighter DeVol Lowering Linkage, a bike's seat height will be dramatically lower to help give those riders with shorter inseams a more confident and enjoyable ride.

  • High-grade U.S. billet aluminum
  • Longer linkage dramatically lowers seat height
  • Hard anodized finish
  • Improves your bike's front-end stability and handling
  • Works at all speeds; you'll instantly notice how the bike's rear end tracks straighter
  • Aluminum alloy link lowers bike's rear end 5/8" - 1-1/2" on various models
  • Stronger than stock
  • Softens rear suspension slightly
Please contact us for availability information
$149.95
XR400R '96 - '04

Kouba lowering link will lower the rear suspension. Comes with bearings and seals installed for a quick and easy installation.

Disclaimer: Lowering the front and/or rear of your motorcycle will change the geometry and may affect the handling, use caution after making changes/adjustments.

XR2500.75"
XR4001.50"
Please contact us for availability information
$154.95

Fork Seals & Bushings

XR400R '96 - '04

Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction

Custom Elastomer Fork Seals have been tested to outlast OEM fork seals. Extends typical seal life by 3 to 5 times over OEM seals

Stiction (friction) measures from 1/3 to 1/2 less than OEM seals for smoother fork action

Lower Stiction, Longer Life! It doesn’t get any better than this!

Plus, the only complete line of dust wipers! Wipers should be replaced with the fork seals to assure peak performance. 

Kit includes Fork Seals and dust wipers.

 

Ships same business day
$33.95
XR400R '93 - '26

Bushings are dyno-tested to 500,000 strokes with less wear than OEM bushings

  • Kit includes two slider bushings and two leg bushings
  • Kit includes all copper washers and O-rings
  • Kit includes two fork seal snap rings
Ships same business day
$51.95

Fork Boots

XR400R '96 - '04

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Top DiameterBottom DiameterLength
42 mm45 mm60mm

 

Ships same business day
$24.95

Luggage

Luggage Racks

XR400R '96 - '04

A high quality rack for the XR250R and XR400R. CNC milled from billet aluminum. Strong, light and good looking.

Need to mount your turn signals to your new Pro Moto Billet Rack? Just add a set of CNC machined aluminum Turn Signal Brackets for $15.95 and that will be no problem.

Add Turn Signal Brackets
Ships in 3-5 business days
$186.95
XR400R '96 - '04

CycleRacks are made out of Schedule 40 11/16 black steel pipe, bent in a press, and welded together in a jig. All of their racks have the same platform, 18" wide by 12" deep. Includes lower mount hardware.

All of their products are 100% made in the USA. If the rack is ever broken for any reason, CycleRacks will replace it for free, you just pay the shipping.

Please contact us for availability information
$224.95

Gas Tanks

Accessories

XR400R '96 - '04
  • Billet machined aluminum gas cap with gold anodized breather
  • Large grip area for easy spin on/off
  • Fits original factory Honda tank
Please contact us for availability information
$69.95
XR400R '96 - '04

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Ships same business day
$16.95
XR400R '96 - '04
  • High-density polyethylene gas tanks offer maximum fuel-carrying capacity
  • All tank colors match OEM colors
  • All necessary hardware included (tank decals not included)
Ships in 3-5 business days
$347.95

A replacement Clarke Gas Cap that fits most Clarke Gas tanks. Comes with rubber gasket.

Ships same business day
$22.95

Fuel and Intake

Jet Kit

XR400R '96 - '04

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy
  • Includes a guide booklet on how to install and use your jet kit to its full potential
Add Pocket Tuner Tool
Ships same business day
$79.95

Fuel and Intake, Featured Products

Carburetor

Engine

Clutch

XR400R '96 - '96
  • Complete set of friction plates, steel plates, and springs
  • Heavy-duty springs help prevent clutch slip
  • Restores proper stack height, fixes clutch slip caused by wear and tear
Choose Year and Model
Ships in 3-5 business days
$79.95

Drain Plug

Oil Filter

Providing unbeatable performance and exceptional value, Hi-Flo is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide.

Grab our 5-pack and save both time and money!

 

Ships same business day
$16.95

Big Bore

ProCycle 425cc BIG BORE 88mm KIT With Cam Complete kit with 11:1 Wiseco piston (with rings, pin & clips), HotCams stage 1 performance camshaft and gaskets. No re-sleeving required. You will have to have your cylinder bored to fit the larger piston.

Ships in 3-5 business days
$429.95

ProCycle 440cc BIG BORE 89mm KIT 1 With Cam. Complete kit with 12.5:1 Wiseco piston (with rings, pin & clips), big bore cylinder sleeve, HotCams stage 3 camshaft and top end gasket set. You will have to have the larger sleeve installed in your cylinder.

Please contact us for availability information
$539.95

ProCycle 440cc BIG BORE 89mm KIT 2 With Cam Complete kit with 11:1 Wiseco piston (with rings, pin & clips), big bore cylinder sleeve, HotCams stage 3 camshaft and top end gasket set. You will have to have the larger sleeve installed in your cylinder.

Please contact us for availability information
$519.95

Cam

Stage 1: Excellent mid-range and top-end power increase. Uses stock valve springs and rockers


Fitment Specs: Exhaust Lift: 9; Exhaust Duration at 1.00mm: 246°; Intake Lift: 9; Intake Duration at 1.00mm: 246°

Choose Stage
Ships in 3-5 business days
$288.95

Frame

Footpegs

XR400R '96 - '04

The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option. 

Wider foot pegs for sure-footed comfort. 

17-4 cast stainless steel.

Width1.97"
Length3.18"
Ships same business day
$107.95

Engine, Tools

Repair Manuals

Spark Plug, Engine & Maintenance

This high quality socket from Motion Pro, is specifically designed to reach into the very small, deep space where the spark plug of the XR hides.

Normal sockets simply won't work in this case.

Add Anti-Seize
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after February 2025
$22.95

Seats

Foam & Cover Kit

Seat Concepts seats are constructed using a foam material that is a much higher quality than OEM seat foam. Their proprietary formula provides a more plush and active ride, while still offering the necessary amount of support. Their unique comfort shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These features combine to offer a custom seat feel, and provide greater enjoyment and increased range on a long commute, or Dual-Sport ride!

Check out the seat warmer we carry. Put this in before tacking your cover in place and keep yourself warm during even the coldest rides. Nothing like toasted buns to make a ride comfortable!

Available as a Foam and Cover Kit for OEM pan. It DOES NOT include the pan.

Width:9.5" (241mm)
Height:Same as OEM
Add Kit
Custom-made to Order: Please allow 3-4 weeks for delivery.
$229.95

Controls

Levers

XR400R '96 - '99
  • Knurled folding tip reduces crash damage and helps prevent snags
  • Fit like OEM
Please contact us for availability information
$27.95
XR400R '96 - '04
  • Alloy levers allow two-finger control of the brake and clutch
  • Set includes brake and clutch short power levers
  • Each lever set is poly bagged and labeled for easy identification
  • Levers only; perch not included
Ships in 3-5 business days
$16.95

Cable

XR400R '96 - '04
  • Black PVC outer jacket for maximum flexibility and durability
  • Steel inner casing is tightly coiled for low compression ratios
  • A pre-lubricated nylon inner sleeve guarantees smooth operation and long life
  • All wire ends are bird-caged prior to terminal casting for superior pull-out resistance
  • EPDM molded rubber components for high UV resistance and long life
  • Injected-molded components are manufactured from high-strength POM material

This listing is for either one throttle cable or one clutch cable, not both.

Choose Type
Ships in 3-5 business days
$16.95

Exhaust

Muffler

  • Developed to increase the horsepower and torque throughout the entire power curve producing a noticeable power increase that is usable and compatible with every style of riding
  • Aluminum construction and stainless steel Hi-Flo end caps make for the perfect balance of performance and strength
  • Removable spark arrestor included
Please contact us for availability information
$399.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships in 3-5 business days
$424.95

Engine, $25 and Under

Drain Plug

XR400R '96 - '04

A 10-pack of drain plug sealing crush washers. Replace your sealing washer at every oil change to prevent a leak.

Ships same business day
$6.95
XR400R '96 - '04

Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!

Ships same business day
$16.95

Controls, Brakes, $25 and Under

Levers

XR400R '96 - '04

The high rigid and light weight design, provides better control of the rear brake. 

The clevis body is made of A7009-T6 aluminum. Comes with a specially designed stainless steel pin.

Ships same business day
$18.95

Wheels

We start with Excel or Sun rims, OEM hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

Drivetrain, $25 and Under

Sprocket

XR400R '96 - '04

A set of six high quality grade 10 sprocket bolts with lock nuts. Thread-lock compound has already been applied for extra security.

These bolts are flat head style, requiring a countersunk hole in the sprocket.

Ships same business day
$11.95

Drivetrain

Sprocket

XR400R '96 - '04
  • Constructed of the highest quality 1045 high-carbon steel
  • Exclusive heat treatment and quenching process for strength and durability
  • Nearly all machines come equipped from the factory with this sprocket
  • The strongest, longest lasting steel replacement sprocket available
Choose Tooth Count
Please contact us for availability information
$21.95
XR400R '00 - '03

High quality steel rear sprockets from 39 to 53 teeth.

Sprocket color may differ depending on size.

Add Rear Sprocket Bolts
Ships in 3-5 business days
$49.95
XR400R '96 - '04
  • Computer-designed to achieve ultimate strength at minimum weight
  • JT combines leading-edge technology with top materials to produce the ultimate quality sprocket range with unbeatable value
  • Every sprocket meets or exceeds the highest possible quality standards set for the motorcycle industry
  • Sprockets are heat-treated and bead-blasted to reduce material surface tension
  • Unless noted, front sprockets are made with C45 steel and SCM415 chromoly steel alloy; rear sprockets made with top-quality-grade C45 high-carbon steel
Choose Sprocket Size
Ships in 3-5 business days
$49.95

Chain

XR400R '96 - '04

High Quality chain. Will need to be cut to fit your sprocket combination.

 All of these chains come with a clip type master link

Choose Type / Length
Ships in 3-5 business days
$65.95