Engine
Clutch
The Rekluse EXP employs the same EXP assembly as their premier product; the difference is that it fits into your stock clutch assembly, saving you money! Now you can enjoy the benefits of Rekluse auto-clutch technology on your KLR.
An auto-clutch automatically feeds out the engagement of the clutch using centrifugal force. This allows you to start and stop without touching the clutch lever. The automatic feed is fully adjustable to suit the rider's needs while retaining full manual override with the clutch lever. This automatic feed delivers easier on/off throttle transitions, improved traction, better control, and more confidence.
Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty facings for smooth clutch action. Allows modulation, unlike paper clutches which tend to snatch. Don't forget to add a fresh gasket.
FRICTION PLATES
- Exclusive high-heat friction materials for fade-free performance
- Designed to ensure ultra smooth power delivery
- More durable than OE plates
- Friction compounds designed to suit off-road and dual sport bikes
- Come ready to race – no need to pre-soak plates in oil
STEEL DRIVE PLATES
- Long lasting – up to 300% more life than stock plates
- Steel plates won't expand; do not fade or promote clutch swell like stock aluminum plates
- Will not muddy or contaminate oil
- Increased weight over stock plates adds flywheel effect for aiding starting and traction
CLUTCH SPRINGS
- Individually designed to ensure no slippage with super-strong spring rates
- Heat-treated and shot-peened for maximum life
- Precision-wound using the finest chrome silicon wire
- Improve feel and ease of clutch operation
Gasket
Complete top end gasket kit for the mighty XT250
- High-tech materials provide unmatched reliability and performance
- Rebuild the top end with total confidence as each set is designed for durability and accurate fit
- Oil seals are genuine OEM replacement seals
- Performance sets designed for a piston replacement
- Includes every gasket, O-ring and seal required to rebuild a top end; valve seals, head, base, exhaust, tensioner, and other misc. gaskets and O-rings
- Does not include formed rubber valve cover gasket
- Formed valve cover gaskets are included in complete kit with oil seals
Big Bore
285cc big bore kit includes:
Wiseco piston 78.00/+5.00 10.5:1 (with rings, pin & clips):
- All Wiseco Pistons are forged from high silicon, low expansion aluminum which offers superior strength, reduced weight, improved heat transfer, and longer life.
- Diamond turned finish from one of the many CNC computer controlled turning centers guarantees you a perfect finish with no size variation. Wiseco pistons can be installed in any of today’s cylinder bore compositions
- Wiseco’s state-of-the-art computerized manufacturing facility is dedicated to supplying both the high-perfomance racer and recreational enthusiast with the finest forged piston available in today’s market place.
HotCams stage 1 camshaft:
- High-performance racing camshafts
- Stage 1 performance camshafts are drop-in cams that are designed to be used with stock valve springs
- In most applications, Stage 1 cams deliver more torque.
Complete top end gasket set:
- High-tech materials provide unmatched reliability and performance
- Rebuild the engine with total confidence as each set is designed for durability and accurate fit
- Oil seals are genuine OEM replacement seals
- Performance sets designed for a piston replacement
- Includes every gasket, O-ring and seal required to rebuild a top end; valve seals, head, base, exhaust, tensioner, and other misc. gaskets and O-rings
- Does not include formed rubber valve cover gasket
- High-compression kits use .012" thick base gaskets to raise compression
- Cost-effective way to raise compression without expensive high-compression pistons or cylinder head work
- All gaskets made in the U.S.A.
This is a great combination and a big 'bang for the buck' performance increase.
No re-sleeving required. You will have to have your cylinder bored to fit the larger piston.
Valves
Warp 9 CNC billet machined Oil Filler Cap.
Available in Blue or Black and it includes a new O-ring
To make removal as easy as possible, the center tab takes a 12mm wrench perfectly, or a 1/4" ratchet drive in the center.
On each end of the center tab is a drilled hole should you find it necessary to safety wire your filler cap in place.
Armor - Bike Protection
Skid Plate
The 2023-2024 Honda XR150L skid plate protects your bike no matter the terrain. The XR150L skid plates are made from high quality aluminum and offer full coverage. It comes with unique, proprietary hardware that requires no drilling and tapping into your dirt bike. Comes standard with a clear anodize for extra protection. Buy your skid from the industry's longest-running skid plate manufacturer. Ensure your Honda stays safeguarded in style—made durable in the USA.
- Skid plate fits 2023 and up XR150L models
- High quality hardware included - custom made to never fail
- No drill and tapping required
- Extremely easy and fast to install
- Made in USA
bash plate is made from 4mm aluminium 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider.
All bash plates are supplied with the necessary stainless clamps and bolts where possible. All bash plates have a polished finish and have foam or rubber where required.
T-Rex Racing skid plate for the Suzuki DR650, designed to protect your bike from dirt, mud, and other debris.
Made from precision CNC machined aircraft grade aluminum finished with black powder coating for durability. Rest assured that you are getting the best material commercially available.
Specifically designed to work with T-Rex Racing engine guards, and center stand.
Will not fit properly with oversized head pipes.
Features:
- Additional protection against rocks and contact with the ground for the engine: the high-quality, aluminium alloy engine guard shows what it's capable of off the street, but provides extra safety and an individualized look on the streets, too. State-of-the-art production gives these bike-specific protectors a secure fit. The installation on frame mounting points lends additional stability and allows for easy installation.
- Underbody protection against stone chips and collisions
- Offers more protection through secure and stable attachment points
- Reliable and easy installation on original attachment points, modifications to the motorcycle are not required
- Bike-specific development for perfect fit
- Mounting material included in delivery
- Durable design made of high quality aluminum alloy
Brake Guard
- Protect your investment with the Works Connection rear brake caliper guard that is simple to install and does not break the bank.
- Works Connection built the rear brake caliper guard from CNC'd aircraft grade 5052 aluminum for lightweight durability.
- No need to modify anything with this rear brake caliper guard because Works Connection includes all the hardware to easily bolt on.
- Works Connection designed and built the rear brake caliper guard in the USA.
Handguard
You can keep your Cycra handguards even if you upgrade your handlebars to a different width.
Replacement mounts that keep your Cycra handguards fresh and tight.
CNC-machined from billet aluminum for the best fit and strength.
Please Note: These handguards do not fit the Yamaha T7
Engine Guard
Made to match the Honda XL750 Transalp, these crash bars are equipped with a weather- and corrosion-resistant powder coating in black.
Crash bars by SW-MOTECH provide the necessary extra safety for tank, fairing and components. Designed specifically for these types of bikes, these accessories fit seamlessly with the lines of the vehicle and offer optimal cornering clearance. Bike-specific mounting systems enable reliable, easy installation onto original attachment points.
- Construction made of sturdy steel
- Weather- and corrosion-resistant powder coating in black
- Reliable protection for important components
- Highly stable construction appropriate for the peg length of the motorcycle
- Model-specific development guarantees precise fit and reliable frame linkage
- Optimized lean angle guaranteed
- Simple mounting by screwing on factory-made mounting points on the frame
Luggage
Luggage Racks
Features:
- Rear rack comes with grab bars, designed for specific models
- Flat surface with many fitting holes for cargo box and its box base installation
- Comes with loading hooks for secure luggage holding
- Can be used as grab bars for passenger
- Can be used with GIVI universal box bases
- Maximum loading capacity is 5 kg / 11 LB
The Nomadic Rack is a favorite for dual-sport riders with ruggedness and ease of installation. This rack does not need to be removed for under-seat maintenance. The mounting area is large 11" x 10" and the rack weighs just under 3 lbs. It constructed of 16 ga. steel and fully welded, then powder-coated black with a shot-peened look. Has a rigid four point mounting system and doubles as a grab handle. Complete instructions and stainless steel hardware are included.
- Smartly designed to accommodate, but not limited to: 1 gal. - 1.75 gal. Rotopax fuel/water packs, Wolfman Luggage - Wolf Tail bag (M303), and Givi Monokey top cases (separate mounting kit required)
- Large 14.5"(Width) X 13"(Length) luggage platform
- CNC laser cut from 1/4" 5052 Aluminum - weighing only 2lbs. 10oz.
- Each rack is sand-blasted and sprayed with a premium DuPont semi-gloss mini-tex powder-coat finish
- Stainless hardware kit and installation instructions included
- All materials and craftsmanship are sourced 100% in the USA
- Carrying capacity is 20lbs.
Top Cases
The universal E-series adapter plate is designed to add a Givi Monokey topcase to most existing flat rear luggage racks. All necessary mounting hardware and installation diagram for attachment to generic tubular-steel flat rear luggage racks is included. This is a universal plate so making it work on your tail rack might need a little self engineering.
Typically installs quickly using simple hand tools. Mounts standard Givi Monokey topcases (ie E45 Elegant, E460 Delux, E52 Maxia), or the flat, stable surface can be used as a solid toprack when the topcase is not needed. Not for use with GIVI Monolock topcases. Made of durable molded nylon with a rugged black finish.
What's in the Box:
- GIVI E251 Adapter Plate
- (4) W-style Adapter Hooks
- Mounting hardware
- Installation instructions
Duffel Bags
The perfect dry trail pack from Moose. Constructed of heavy-duty waterproof tarpaulin with heat-welded seams. Heavy-duty ITW quick-release buckles and YKK water-resistant zippered external pockets make for a versitle bag.
The roll-down top creates a truly waterproof seal for the main compartment. Dual compression straps provide a secure closure and can be used to store gear externally as well. Coated tarpaulin material makes cleaning a breeze. Available in three great sizes - 25, 40 and 60 liters.
If you like these bags, you might like the matching ADV1 Backpack.
Straps
The Bag Snake kit works great for rear bags and side bags. When rigged with a side bag the second ring on the ring tensioner creates a secondary buckle so you can loosen the top for access and your bag doesn't fall away from the bike.
When rigged for a rear bag the diagonal section of the strap prevents any slippage over the ends of the bag. For this reason, the Bag Snake is great for smaller rear bags.
Kit Includes:
- 1 Heavy Duty Cam Tension Loop
- 1 Heavy Duty Metal Ring Tension Loop
- 1 Six Foot Runner Loop
- 1 Heavy Duty Metal Ring Loop
Controls
Cable
Levers
- Warp 9 Flex Levers are machined Billet, anodized and hinged brake levers with CNC machined master cylinder interfaces
- Adjustable reach allows customization to the rider’s hand size
- Double hinge design allows lever to flex out of the way in most impact situations
- Pushrod or Bearing contact styles for smooth brake modulation
- Titanium Pivot / Black levers with laser-etched Warp 9 logo CNC Billet Brake pedal
Fit Disc Brake Models Only
The Warp 9 "3-Finger" Lever Exclusive to ProCycle. You asked for 3-finger levers, and we had Warp 9 make them for us. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. Will not fit with the stock OEM wind deflectors.
- Warp 9 Flex Levers are machined Billet, anodized and hinged brake levers with CNC machined master cylinder interfaces
- Adjustable reach allows customization to the rider's hand size
- Double hinge design allows lever to flex out of the way in most impact situations
- Pushrod or Bearing contact styles for smooth brake modulation
- Titanium Pivot / Black levers with laser-etched Warp 9 logo
Will not engage the clutch switch on 2010 and later models
Handlebar
Aero Tapered Aluminum (ATA) Oversize (or Fat Bar) Handlebar.
- GP High Bend
- Black in Color
- Aerospace grade, heat treated 7075 T6 aluminum construction
- Shot-peened and anodized finish for maximum strength and durability
- Calibration marks for precise mounting
- Clutch-side knurling for maximum grip adhesion
- Stronger and lighter than conventional aluminum handlebars
- Controls the flex to dissipate shock and impact which reduces rider fatigue
- The molded bar pad provides superior impact protection and features and innovative mounting solution for easy installment and positioning
- 1 1/8" clamping diameter tapers to 7/8"at bar ends
- Handlebar is lighter than the competition; it weighs only 1.4lb
- Durable, laser engraved graphics
- 80mm bore depth to accommodate most handguards
For bikes with factory 7/8" handlebars these will require the use of a 7/8 to 1-1/8 adapter (sold separate).
Grips
- Ergonomically designed
- Medium-density Thermoplastic Rubber (TPR) compound provides excellent feedback and control, without sacrificing durability
- Full diamond pattern for an unparalleled feel in both wet and dry conditions
- Inner diameter optimized to keep grips secure in any conditions
- 115mm overall length; fit 7/8" bars and throttle sleeves
Handlebar, Bar Risers
Here is a complete kit to install oversized tapered 1-1/8" handlebars on your DR650. Warp9 handlebar clamps bolt to your stock triple clamp adding an additional 1" to the height.
Alloy oversize bars offer more durability and eliminate the crossbar which opens up your dash area for more goodies. Black in color.
Bar Risers
Lighting
Turn Signal
When upgrading your Suzuki DR650 with LED turn signals, it's required to install a diode module to prevent all of the signals from blinking at once regardless of left or right signal activation. Some riders choose to splice and solder their own solution, but we like things plug and play. That means all you have to do is plug in the TST kit and you're done! There's no need to cut or splice your OEM wiring harness or break out the soldering iron and electrical tape.
- Plug and play installation - meaning no cutting, splicing, or soldering
- Eliminates issue of all signals blinking when activating only one side of turn signals
- Enables power to flow in single direction from LED turn signals to the dash indicator
- Does not fix hyperflash (LED turn signals flashing faster than OEM specified rate)
- (1) TST Plug and Play Diode Module
- 1 Year Warranty
Easily turn your blinkers into additional running lights and brake lights (rear) for added visibility.
White light in the front and red in the rear. Rear red running lights and bright red brake lights. You can omit the running and brake lights if you wish and still have the best blinkers on the market.
Dazzling bright Amber blinker functions.
All in a spring-loaded stock to prevent damage from a tip over, crash or impact with brush, trees etc. They will bend 360 degrees, but are stiff, durable and nearly unbreakable.
Kawasaki KLR650 Gen 3 / KLX300 Specific plug and play kit using factory connectors, flasher and block off plates.
Headlight
This is the ultimate headlight upgrade for your XT250! It’s a plug & play kit which includes the newly released Morimoto round headlight with preassembled aim adjustable mounting bracket set. Installation takes five minutes and the light output is phenomenal.
Low Beam: 2,400 Lumens, 20 Watts
High Beam: 4,300 Lumens, 35 Watts
Color Temperature: 5,000K
Warranty: 5 Years
Tail Light, Mount
There is a lot of technology packed into this tail light/fender eliminator kit. You have programmable turn signals and Safety Brake Pulsing both built into this product.
You can enable or disable the safety brake pulsing feature.
This kit includes only the highest quality components, including the pre-installed 12oClockLabs processor board, which is made in the USA.
- Plug and Play
- 7 Different Programmable Turn Signal Patterns (for demo video click here)
- Safety Brake pulsing built in (Can Enable or Disable)
- Superbright LED's; For excellent brightness, even in direct sunlight
- License Plate Light built in
- License Plate Bracket fits the common USA license plates, sloted for maximum plate compatibility.
- Includes Mounting Hardware
- Saves about 2 lbs over the factory tail light setup
- Made In the USA
We recommend a "Fixed Rate Flasher" unit for use with this kit. When you install aftermarket signals it changes the load on a factory signal system.
This kit does not include parts to mount aftermarket turn signals. The pre-installed processor board allows the turn signals to be integrated in to the tail light.
Tail Light
Body
Fender Brace
This is the brace needed to stabilize the big front fender on the XR650L. This simple bolt-on brace reduces wind buffeting at highway speeds. It also helps carry the weight of a fender mounted tool bag.
Made from laser cut 5052 aluminum, then CNC formed and beautified with a shiny black powder coat. Easily mounts in a few minutes using the included hardware.
License Plate
Made from strong and light 5052 aluminum to hold your license plate firm and up, out of the way for maximum tire clearance, prefect for your new dual sport bike.
It uses the original tag light with out any modifications to your bike. Mounting hardware and instructions included.
Frame
Center Stand
The basic purpose of a center stand serves to enhance ownership experience by easily raising the rear wheel completely off the ground for drive chain lubrication and adjusting, tire & tube patching/replacement and even FRONT wheel work. Those fortunate enough to have owned a motorcycle equipped with a center stand have come to learn the game-changing role it can play -even off-road.
Center stands have many more inherent uses including:
- Increased stability when parked on soft ground
- Easier cleaning and pre/post ride inspections due to the upright positioning
- Less effort required to place on its stand when compared to a milk crate or portable stand
- Superior parking/storage advantages in tight spaces
Unlike a basic portable moto stand, your center stand is ALWAYS available wherever your need it, whenever you need it.
When in use, this kit raises your rear tire 3/4" off the ground. When retracted, the stand tucks away, 100% unobtrusive to the rider and passenger. A robust retention spring ensures the stand remains retracted, even on the roughest trails.
Each kit comes with all hardware and detailed instructions. All parts are powder coated black with a fine texture
SW-MOTECH has specially built this centerstand for the Honda CB500X.
The indestructible, yet lightweight steel tube construction offers the best angle and ground clearance, makes it easy to jack up and provides stability - whether it's during maintenance or on the road. In most cases, you will no longer need to buy an additional swing arm stand. During long downtimes in the winter months, the centerstand helps take the load off your tires.
- High quality materials and workmanship
- Stands securely when traveling with lots of luggage and during maintenance
- Bike-specific design for easy mounting and high cornering clearance
- Easy to lift up the motorcycle
- Outrigger for optimal leverage
- Best corrosion resistance due to sand blasting and powder coating of the surface
- Made of robust steel
Gas Tanks
Petcock
For those people who have been wishing for a dual petcock setup for their Acerbis 5.3 and 6.6 gallon fuel tanks. Install this kit to get the last bit of fuel from the right hand side of the tank without tipping the bike on its side. Includes the right hand fuel valve, o-ring, screws, tee fitting, fuel hose and spring action hose clamps. You will have to drill the hole in your tank for the petcock standpipe. For Acerbis tanks only.
More range at a great price. Choose the 2.7 gallon tank for the KLX250S in Black, Green, Natural or White.
This tank will NOT fit the 2009-2015 models.
Engine, Tools, $25 and Under
Engine & Maintenance
Rider Support
Thread Chasers are designed to clean and re-cut damaged aluminum threads.
This kit contains the two sizes most common on metric motorcycles, M6x1.0 and M8x1.25.
Thread Chasers also remove dirt and metal shavings that become captured in thread grooves.
Uses 8mm or 10mm hex sockets, a Must for all tool kits.
Electrical
Battery Chargers
- Permanent battery leads with integrated battery status/charge system monitors for 12V lead-acid batteries or lithium batteries
- Monitor charge or confirm if the charging system is working correctly
- SAE charge port with weatherproof sealing cap
- Two automatic modes: battery charge level monitor and charging system test
Battery
Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides it's extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position. There is no hazardous acid or heavy metals and it is non-explosive and non-combustible.
The Firepower features Increased cranking amps over lead acid batteries and has a very fast recharge cycle and can be brought up to a 90% charge within 6 minutes and also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.
145 CCA 12V/28.8WH
Package Dimensions: 4.75" x 3.00" x 4.50
Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position.
The Firepower features increased cranking amps over lead acid batteries and has a very fast recharge cycle, and can be brought up to a 90% charge within 6 minutes. It also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.
220 CCA 12V/48WH
Package Dimensions: 6.20 x 3.70 x 5.25
Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position.
The Firepower features increased cranking amps over lead acid batteries and has a very fast recharge cycle, and can be brought up to a 90% charge within 6 minutes. It also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.
165 CCA 12V/36WH
Package Dimensions: 6.20 x 3.70 x 4.45
Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position. There is no hazardous acid or heavy metals, it is non-explosive and non-combustible.
The Firepower features Increased cranking amps over lead acid batteries and has a very fast recharge cycle and can be brought up to a 90% charge within 6 minutes and also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.
220 CCA 12V/48WH
Package Dimensions: 5.60 x 3.25 x 6.38
Choose mechanical or hydraulic brake switches for your dual-sport conversion
10x1.25 thread. Low profile pressure switch for those applications with limited space above the brake banjo bolt. Kit includes a special replacement banjo bolt. Choose 10x1.25 thread pitch for most Japanese models. Choose 10x1.00 thread pitch for European bikes with Brembo brakes or Japanese bikes with Tokiko brakes.
Drivetrain
Sprocket
Chain Guide
A CNC machined chain guide for the DR. Stronger than the wimpy stock unit and can easily accommodate the stock 525 chain as well as a 46 tooth rear sprocket (by moving the lower rub block to the forward position). The rub blocks are also a higher grade, longer lasting material.
Retainer
Suspension
Shock Shaft & Valving
The V-Strom suffers from poor compression damping and limp rebound damping. The Race Tech Gold Valve allows you to tune both compression and rebound valving for vastly improved performance.
- Bolt-on shock valving for riders serious about suspension performance
- Improves control, traction, plushness and bottoming resistance
- Improved, long-wearing, low-friction sealing design decreases fade
- Includes complete instructions
Rebound Separator Valves replace the shock shaft nut with an asymmetric valve (provides a different flow rate in each direction of travel) to increase traction and improve bottoming resistance and pitch control.
Why is this needed? On a standard shock the Low Speed Rebound Adjuster flows the same on compression and rebound. In testing, when the lowest speed rebound damping is quick enough to get good traction, the lowest speed compression damping is too mushy. This causes a vague feeling and bottoming on long duration hits like big dips or gullies in Dirt. For Pavement RSV's have the added benefit of pitch control (front to back movement during acceleration and braking). This keeps geometry more consistent.
The Valve has a partially drilled bleed hole in the center. IT MUST BE DRILLED BY THE END USER TO THE PROPER SIZE (2.8mm).
Replace the internal components in your shock with a completely updated design with adjustments for both compression and rebound damping.
The new shaft assembly has improved valving for both compression and rebound, a thicker, stronger shaft, new seal head and bottoming bumper. Comes as a complete assembly ready to go into your shock body. You can add choice of rear spring (required).
Add a bottle of 3w Shock Oil to your order so you can start your project right away.
Fork Seals & Bushings
Swingarm
Fork Cartridge Dampers
These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.
DDC Tool will not work with this spring series
These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.
DDC Tool will not work with this spring series
These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. No disassembly of your forks, no drilling of damper rods. Just change the oil to 5w and install the DDCs under the springs and hit the trails.
Stiffer fork springs are required to realize the full benefits of the DDCs. Please call if you have any further questions.
The DDCs are not recommended for use with progressive springs.
The DDC Install/Removal Tool which makes installation that much easier.
These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. No disassembly of your forks, no drilling of damper rods. Just change the oil to 5w and install the DDCs under the springs and hit the trails.
Stiffer fork springs are required to realize the full benefits of the DDCs. Please call if you have any further questions.
The DDCs are not recommended for use with progressive springs.
Add the DDC Install/Removal Tool which makes installation much easier.
The Cogent Dynamics DDC valves are the most cost-effective upgrade you can make to your motorcycle’s forks. Unique and the first of its kind, a DDC kit is available to upgrade many motorcycles that are originally equipped with simple damper rod type forks as front suspension.
We do recommend stiffer than stock front springs to bring the full potential of the DDCs out. OEM springs are dual rate 0.45/0.55 kg.
Forks
A CNC machined fork brace to stiffen up the notoriously wimpy front end on the DR. Have more confidence in your front end on or off the pavement.
Split design means that installation takes minutes without having to remove the forks. Available in a black anodized finish.
Brakes, $25 and Under
Rotor Bolts
Tools
General
The Phillips type screws used in Japanese motorcycles are actually Japanese Industrial Standard (JIS) screws and are easy to strip if you are using a regular Phillips screwdriver.
Here is a little kit that will make removing and replacing JIS screws much easier. Includes 2 each of JIS No. 1, No. 2 and No. 3 bits.
These will work in other bit holders and have a mild magnetic tip.
Features:
- 2-ended design combines brush and pick with a curved spade to help vehicle clean off mud and debris
- Curved spade for the big stuff
- Brush head to clean controls and radiator
- Pointed tip for foot pegs and hard to reach places
- Includes a hanging hole for easy storage in the garage
- Ergonomic handle is made from durable ABS plastic
- Patented design
Features:
- Two tools in one. One end is used to loosen stuck hose, the other end assists in pulling the hose off the fitting
- Reduces the possibility of damage to hoses and related components
- Lock nut at base of each tip allows 360 degree adjustment or removal of one tip for use in tight spaces
- Compact aluminum handle provides solid grip and excellent control
- High-quality steel tips with durable black oxide coating
Suspension, Tools
Fork Seals & Bushings, Suspension
Repair Manuals
Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.
The three forces of suspension, testing procedures, even the black arts of chassis geometry: This explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.
Fuel and Intake
Jet Kit
For mildly tuned machines using the stock airbox, with stock or K&N filter. May also be used with a good aftermarket exhaust system
- Provides a simple and affordable solution to carburetor tuning problems.
- Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
- Includes a guide booklet on how to install and use your jet kit to it's full potential.
- For a top quality installation we recommend adding an extended fuel screw and a set of replacement carb screws.
Stage 1 Kit Intended for motorcycles with a stock engine using the stock airbox, air filter and stock pipe Fully adjustable to allow the use of well-designed aftermarket pipes and stock replacement air filters like K&N Designed to improve throttle response and driveability In most cases power increases of approximately 5% throughout the entire power range can be achieved
Air Filter
Thick, flat foam, greaseless sealing ring ensures maximum contact with your airbox while acting as a breathable gasket for increased air passage
Features:
- Coarse open-pore foam catches airborn dirt, grime, and sand
- Fine open-pore inner foam acts as second filter to trap the smallest particles while ensuring maximum air passage
- Adhesive withstands repeated cleaning
- Smaller than stock to increase air space and circulation around filter
Carburetor Repair Kit
Tires, Tools
Tire Tools, Wheel & Tire
- Durable 6061 aluminum with blue anodized finish and laser engraved logo
- Used to push the tire bead down into the drop center of the rim on off-road wheels while using tire tools to change tires
- Hooks over spoke and pushes bead down on opposite side of tire from tire irons
- No more fighting to keep bead down while installing off-road tires
Drivetrain, Tools
Master Link, Drivetrain
This Motion Pro press tool is a must have when installing and removing Clip-Style master links (520, 525 & 530 sizes).
Easily presses on and off master link plates, works on 520, 525 & 530 Clip-Style master links.
Maximum master link width 24.8mm.
Will not damage master links, hardened steel pins for reliable use.
Light weight billet aluminum construction.
Chain, Drivetrain
- PBR = press, break, rivet
- Innovative design will press, break and rivet 520, 525 and 530 chains with one convenient tool (not for use on 428 chains)
- Versatile design will remove chain pins, press master-link plates and rivet hollow nose and soft nose (quad stake) master link pins on O-Ring and non O-Ring type chains
- Easy-to-use design allows you to change tool functions by simply moving the position of the anvil block
- Indexing letters on movable anvil and body ensures correct tool configuration; simply line up the letter on the anvil to the letter on the body to get the configuration you need
- All components conveniently store on tool when not in use
- All steel construction with heat-treated components for strength and durability
- May be supported in a vise or held with included handle
- Great for the professional technician or DIY mechanic
- Compact and light enough to carry in a tool bag for trail-side repairs
- Patent Pending
Controls, Frame
Handlebar, Bar Risers, Footpegs
This kit is for those of you looking for a bit more leg and arm room in the DR cockpit. Included are ProCycle Low Foot Pegs and our oversize bars.
- ProCycle Low Pegs will drop your pegs by 1-3/4" and include wider MX style pegs that are much more comfortable when standing.
- These are not only taller bars, but 1-1/8" at the clamp area for additional strength. They taper down to 7/8" on the ends so all the stock controls fit. Black in color.
- 1 1/8" Warp 9 clamps that raise the handlebar 1".
- A new billet aluminum throttle tube is included.
Brakes
Caliper Rebuild Kit
Frame, Gas Tanks, $25 and Under
Accessories
Lighting, Body
License Plate
Exhaust
Full System
The EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.
- Hard anodized oval shaped aluminum muffler
- TIG welded reinforced muffler bracket(s)
- 304 stainless steel mid pipe
- Red powder coated stainless steel end tip
- Lighter than stock exhaust system
- Huge horsepower and torque gains
- Sleek muffler design allows for maximum clearance
- Removable screen-type spark arrestor included
- Handmade in the USA
- 1 Year Limited Manufacturer’s Warranty
Headpipe
- Select applications available in SX version that is designed for more low to mid-range power and an MX version that is focused in the mid-to-upper rpm range
- Act as "pre-muffler" helping to lower the decibel output
- Available in stainless steel for strength combined with light weight, or in titanium for even greater weight savings
- Utilize FMF's patented module precisely located at the initial stage of the header for specific applications
- Horsepower is increased as much as 10%
- The expansion and contraction of exhaust sonics through the system causes increased flow
- Position "Bomb" increases performance
Muffler
The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.
- Hard anodized oval shaped aluminum muffler
- TIG welded reinforced muffler bracket(s)
- 304 stainless steel mid pipe
- Red powder coated stainless steel end tip
- Lighter than stock exhaust system
- Huge horsepower and torque gains
- Sleek muffler design allows for maximum clearance
- Removable screen-type spark arrestor included
- Handmade in the USA
- 1 Year Limited Manufacturer’s Warranty
Tools, Accessories
Rider Support
Simplify self recovery with this quick deploy Z-Drag kit. It can sap your energy trying to get your bike unstuck. It can also fall in a way that makes it very difficult to pick up. The Z-Drag is a common rig to give you a mechanical advantage for reduced pull. The combination of roller cams provides a 4:1 pulling ratio for self recovery and a 5:1 ratio when you have help. A laminated instruction card is included in the bag.
Quick Deploy | No knowledge of rigging and knot work required. Our Z-Drag comes out of the bag rigged and ready to use. |
Color Coded | For simple operation. |
Locking Carabiners | Two climbing rated, locking carabiners for secure attachment. |
Lightweight | Approx. 3 pounds and small enough to pack on a motorcycle. |
Strong | Even though its small, it still has a 1000 pound working load. |
Versatile | With a 74' mainline you will always have enough length to get creative in a tough situation. |
Multi-Function Bag | The bag features MOLLE compatible webbing on the outside for external attachment. The bag can also be utilized as a dead man anchor. |
Storage | Comes in a 1000D Cordura storage bag. |
Recovery | Can be used for solo recovery or with help from friends. |
Trail Repairs | Can easily be used to hoist your bike from an overhead support for repairs and maintenance while traveling. |
Clearing Trails | Move fallen trees out or other obstacles out of the way. |
Camping | Can be used to hoist a bear bag, act as a ridge line for stringing a tarp, etc. |
Chemicals
Filter Oil & Cleaner
Muc-Off Air Filter Cleaner is a state of the art, professional strength bio-degradeable cleaner that's designed to clean and care for foam filters. Its unique combination of active ingredients is formulated to rip through dirt and oil in seconds, without damaging the foam or glue.
- Specifically designed to be ultra- safe on surfaces
- Helps to extend life of foam and glues
- Suitable for all bikes foam air filters
Electrical, Featured Products
CDI
ProCycle Rev Box increases the rev limit to 10,000 RPM. In addition, this unit offers a re-mapped timing curve which yields a noticeable increase to horsepower and torque over the stock CDI
This CDI box is a direct plug in replacement CDI. Simply locate and remove the stock CDI, and plug the unit directly into the wiring harness, no modification needed. Suitable for stock and modified machines
Hazardous, Tires, Tools
Tire Tools
- Large display, readings are shown to 0.1 psi
- Kpa and Kg-cm2 scales also provided
- Reads up to 99 psi
- Ergonomic shape fits nicely in your hand
Wheels
Bearings
High Quality Replacement Wheel Bearings and Seals for your TTR125 with disc brakes.
Wheel bearing kit contains all of the bearings and seals required to re-fit a wheel.
Wheel bearings typically fail from water and dirt contamination. These wheel bearing were developed in partnership with KML Bearing and is designed for the difficult operating environment of the Power Sport industry.
Premium EMQ quality, hi-speed-bearing featuring low drag, double lip rubber seals which provide superior exclusion of water, dirt and to improved grease retention.
Type TC Nitrile Elastomer wheel seals are specifically designed to keep out water and dirt.
Packed with Chevron SR1-2 high-performance grease with rust and oxidation inhibitors.
The rubber coated outside diameter creates an optimum seal at the hub.
Steel garter spring guarantees constant pressure on the axle shaft over the life of the seal.
Description | QTY per Kit |
Ball Bearing | 2 |
Seal | 2 |