Featured Products

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New! 072018

Antigravity Battery-RS Series


Antigravity Battery

Antigravity Batteries introduce the ground-breaking "RE-START (RS)" line of batteries. These are the first batteries with built-in jump starting! They intelligently monitor their status, and just before going completely dead, puts itself to sleep with just enough energy to get your vehicle started again. Simply press the RE-START button located on the battery, then start your bike and ride away! Click on the 'Go to product listing' button to order yours.

New! 032118

Seat Concepts Super Grip Foam & Cover Kit


ProCycle Seat

Custom designed seat kit built by Seat Concepts. More grip from a more aggresive top surface and lots more grip for your knees with a material developed for GNCC riders. Lots of grip, wears like iron! ProCycle Exclusive!

Click on the button below to see all the details and order yours.

New! 100617

B&B Off Road Eng. Products


Link to B&B Page for DR650 Parts!

Finally! All the super-cool, fancy-dancy, B&B Eng. products you want for your DR. Most of these parts are available in either a shiny polished aluminum finish and in a black polymer as well! Click on any of the following links to check out that part. Bash Plate, Frame Guards, Front Sprocket Case Saver, Case Guards, License Plate Holder, Oil Cooler Guard, Luggage Rack, Luggage Plate, Chain Guard and finally the Auxiliary Light Brackets.

New! 020118

ProCycle 'Today's Schedule' Beer Mug


procycle beer mug

Enjoy your evening cold one in a custom ProCycle 'Today's Schedule' mug. Maybe it will give you a little inspiration to get out there on another adventure! Click on the button below to get yours.

Engine

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Sleeve/Cylinder Options


Big Bore 790cc Kit

DR650 '96-Current
Big Bore 790cc Kit

The 790cc Big Bore Kit includes a custom made, forged 9.5:1 piston with rings, wrist pin and circlips. A custom made multi-layer steel head gasket, OEM metal base gasket, tensioner gasket, and cam bolt lock plate and a ProCycle specific big bore cylinder sleeve.

Cylinders with 790 sleeves installed are in stock, but we must have your original cylinder as a 'core'. These core's allow us to keep up this program and it is nothing more than an exchange - we give you ours, you give us yours. Click on gray button below labled, "Sleeve/Cylinder Options" for more information on this.


Sleeve/Cylinder Options

If you don't want to find a machine shop to install your new sleeve, ProCycle has cylinders that have the 790 sleeve already installed. However, to keep this program going, we need your cylinder back as a 'core' so we can install 790 sleeves in those cylinders and sell them to other customers. These installations are done in batches, and the sleeves are installed in cylinders that have been professionally cleaned and refurbished to like new status.

There is a $199.00 installation charge to have a sleeve installed in one of our cylinders. As for the core charge, there are two ways we can handle it.

  1. We can send you a 790 cylinder before receiving yours, but we will have to charge you a $500 core charge. This core charge will be refunded to your credit card upon receipt of your cylinder. Or, you can get $550 in ProCycle Store Credit! That is an extra $50 to spend on whatever you want from ProCycle!
  2. You can ship us your stock cylinder prior to us shipping you the 790 cylinder. Upon receipt of your unit, we will immediately send your 790 cylinder directly to you.

Please note that all core cylinders MUST be in good shape! The cylinder you send us must not have any broken or bent fins, no stripped threads and be in good overall condition. If it is not, we will return your cylinder to you and keep the core charge.

Whichever option you select, we will email you an RMA number for the return your stock cylinder as soon as we process your order. If you do not receive that within a day, please give us a call at 541-688-9543 and request one.


Above chart shows the Horsepower ratings for our old 780cc kit vs.
an early 725 kit vs. an uncorked 650 motor.


Above chart shows the Torque ratings for our old 780cc kit vs. an
early 725 kit vs. an uncorked 650 motor.

$209.95

JE High Compression 10.5:1 Piston Kit w/ Metal Base Gasket

DR650 '96-Current
JE High Compression 10.5:1 Piston Kit w/ Metal Base Gasket

Raises compression from stock 9.5:1 to 10.5:1 for more power, torque and snappier engine response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Includes rings, pin, clips, and top end gasket set with valve stem seals and metal base gasket. Fits the standard size stock bore.

$169.95

JE High Compression 10.5:1 Piston Kit

DR650 '96-Current
JE High Compression 10.5:1 Piston Kit

Raises compression from stock 9.5:1 to 10.5:1 for more power and snappier response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Fits the standard size stock bore.

$249.95

Big Bore 660cc Kit for 1990-1995 DR650 models

DR650 '90-'95
Big Bore 660cc Kit

Wiseco 96mm piston with rings, wrist pin, circlips, head gasket, and base gasket. Requires your cylinder to be bored to fit the larger piston.

Special order item. Allow 10 extra days for delivery.

$49.95

Top End Gasket Set w/ Metal Base Gasket

DR650 '96-Current
Top End Gasket Set w/ Metal Base Gasket

Top end gasket set with the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

$109.95

Complete Engine Gasket Set w/Oil Seals & Metal Base Gasket

DR650 '96-Current
Complete Engine Gasket Set w/Oil Seals & Metal Base Gasket

Complete set of engine gaskets and oil seals. Includes the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

  • Factory Suzuki metal base gasket
  • Head gasket
  • Clutch cover gasket
  • Cam chain tensioner gasket
  • Mag cover gasket
  • Exhaust gasket
  • All oil seals
  • All o-rings

$4.95

Cam Bore Plug

DR650 '96-Current
Cam Bore Plug

This is the little rubber plug on the right hand side of the cylinder head. Replace this plug to avoid having an oil leak after disassembling your top top end.

$19.95

Valve Stem Seals

DR650 '96-Current
Valve Stem Seals

A set of four high quality valve stem seals.

$22.95

Countershaft Seal Retainer

DR650 '96-Current
Countershaft Seal Retainer

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.

$8.95

Countershaft Seal

DR650 '96-Current
Countershaft Seal

This is a Genuine Suzuki part. We recommend installing a countershaft seal retainer to prevent the countershaft seal from popping out while riding.

Standard $11.95



Dual Electrode $17.95



Iridium $23.95



E3 Spark Plugs $19.95

Spark Plugs

DR650 '96-Current
Spark Plug
Spark Plug
E3 Spark Plug

A PAIR of fresh spark plugs. Yes, the DR650 single has 2 spark plugs. Keep your motor running right with fresh plugs. All plugs sold in pairs.

Dual Electrode spark plugs last longer than single electrode plugs because the wear is shared between the electrodes.

Iridium spark plugs are made with higher quality materials. They last longer than standard plugs, meaning you won't have to replace them as often.

The E3 plugs have an almost circular electrode supported on three sides that creates a flame more toward the piston and the bulk of the air/fuel mixture giving it faster flame growth and a larger flame kernel providing better throttle response. The multiple sharp edges to the circular sharp edge of the center electrode prevent the 'arc welding' type of material depletion of other electrode plugs giving this plug an extremely long life. See image of E3 at left.

When choosing a plug the heat range must be carefully selected for proper spark plug performance. The two most common causes of spark plug problems are carbon fouling and overheating.

Carbon fouling can happen if you do continuous low speed driving, short trips, the air-fuel mixture is too rich, or lowered compression due to wear.

Overheating results in accelerated electrode wear and can cause pre-ignition. Choose a hotter plug if you experience carbon fouling. Otherwise we recommend standard temperature plugs to avoid overheating.

$11.95

NGK Spark Plug Caps


NGK Spark Plug Caps

Direct replacement for old or broken stock spark plug caps, made by industry leader NGK. Spark plug caps contain a resistor that can burn out with age. Fresh caps ensure your motor gets a strong spark. Sold in pairs.

$149.95

New! 090418

Starter Motor

DR650 '96-Current
Replacement Starter Motor

These are new starters that are manufactured to meet or exceed OEM specifications. Pull out your old starter, put in this new one and go riding. These units are built to provide a longer life than the OEM unit with these features:

  • The armature is insulated for rust and corrosion protection.
  • Rubber seals on the top and bottom of the unit ensure a dry operation.
  • 90/10 copper bushings.

$8.95

Oil Change O-Ring Kit

DR650 '96-Current
Oil Change O-Ring Kit

Fresh o-rings to ensure your DR650 stays oil-tight and leak free. Includes one of each: oil filter o-ring, filter cover o-ring and filler plug o-ring

$9.95

Valve Cover O-Rings

DR650 '96-Current
Valve Cover O-Rings

A pair of factory OEM o-rings for the valve covers. Your valve cover o-rings live in one of the hottest parts of the engine and have a pretty short life. Replace them on your next valve adjustment to prevent oil leaks.

$72.95

Scott's Stainless Steel Reusable Oil Filter

DR650 '90-Current
Scott's Stainless Steel Reusable Oil Filter

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area than other filters in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute". The pleat seam is welded, able to withstand up to 600 degrees, not glued, like paper filters.

Cleanable and Reusable

Simply remove the filter, rinse in clean solvent and replace it, you're done. The filter can be cleaned with solvent, kerosene, aerosol carburetor cleaner, or any other degreasing agent, even common dish soap. You can blow air through the filter from the inside out to remove any small particles or cleaning agent from the screen.

Choose Color:

$20.95

Warp 9 Billet Oil Filler Cap

DR650 '96-Current
Billet Oil Filler Cap

New from the folks at Warp 9, a CNC billet machined Oil Filler Cap. Available in Blue or Black and it includes a new O-ring! To make removal as easy as possible, the center tab takes a 12mm wrench perfectly, or a 1/4" ratchet drive in the center! On each end of the center tab is a drilled hole should you find it necessary to safety wire your filler cap in place.

Choose Color:


$25.95

Billet Oil Filler Cap

DR650 '96-Current
Billet Oil Filler Cap
Billet Oil Filler Cap

The PSR Oil Filler Caps are CNC machined from high quality aluminum and come with an E-clip that is already safety wired to a mounting tab. The wire is covered with silicone tubing that will not melt or discolor. Available in silver, black and gun metal.

Choose Color:


$39.95

Timing Inspection Plugs

DR650 '96-Current
Timing Inspection Plugs

Billet plugs for your left side case. Includes both the timing mark plug and the crankshaft access plug.

$17.95

Valve Adjustment Wrench Set


Valve Adjustment Wrench Set
  • Heat treated and chrome plated for durability
  • Include 10mm wrench with 3mm square adjuster
  • Fit motorcycles and ATVs with screw-type adjusters
    Included Items:
    (1) 10mm chrome steel socket wrench
    (1) 3mm square tappet adjuster

This part is out of stock until end of October! Sorry for the inconvenience. If you order now, we will ship your tool the moment it arrives.

$10.95

Valve Adjustment Tool

DR650 '96-Current (Made in USA)
Valve Adjustment Tool

Use this tool to turn the 'square top' tappet screws. It makes valve adjustments much easier.

$13.95

Valve Adjustment Wrench

DR650 '96-Current
Valve Adjustment Wrench

A 'wrench style' tool to turn the 'square top' tappet screws. The wrench does a better job of holding the adjuster screw still while tightening the locknut. Slim and flat, this tool is easy to carry in a tool pack.

$79.95

Flywheel Puller

DR650 '96-Current
Flywheel Puller

Special tool to remove the flywheel from the end of the crankshaft.

$16.95

EBC Clutch Holding Tool


Need to remove your clutch assembly to get at that dreaded neutral safety switch? This holder is the quickest and easiest tool out there to get a grip on that hard to handle hub. Laser cut to the exact pattern that EBC makes their clutch plates from, it makes loosening and re-tightening the clutch nut easy. All of that and no worries about doing any damage to your expensive clutch hub.

Bottom line, if you have to hold your clutch hub to remove it, there is no better way to do it.

$14.95

Temperature Stickers

3 pack
Temperature Stickers

Easy to apply strips measure the temperature of engine, suspension, and radiator components. Temperature range 146° to 248°

$59.95

Oil Temperature Gauge

DR650 '96 - up
Oil Temperature Gauge Oil Temperature Gauge

A nice, simple oil temperature gauge. It screws into the crankcase in place of your oil filler cap. Engine oil is splashed onto the sensor for a direct reading of oil temperature in the engine.

Not available at this time

$39.95

Emergency Oil Cooler Bypass

DR650 '96 - up
Emergency Oil Cooler Bypass

What would you do if your oil cooler was damaged way out in the bush? We have a simple solution. This kit allows you to bypass the oil cooler and both oil lines and insure that the top end continues to get the oil it needs to stay healthy. Simply remove the stock oil lines from the motor and attach one end of the bypass at the head and the other end at the engine side case. Be sure to leave the original o-rings in place.

Small, light weight and easy to carry. You may never need it but if you do it will save you a lot of walking!

Emergency Oil Cooler Bypass Emergency Oil Cooler Bypass

$1199
w/exchange

Big Valve Head

DR650 '96-Current

Cylinder head upgrade. Features CNC machined port shapes, larger high performance valve seats and custom made valves. Valve sizes are increased from the tiny stock 33mm intake & 28mm exhaust to 36mm intake & 32mm exhaust. This is not a radical modification. These bigger valves bring the valve sizes up to what would normally be found on other brands of 650 singles.

Big Valve Heads are sold only on an exchange basis. We need your stock head for the next batch of modified heads.

! We strongly recommend checking valve to piston clearance when installing oversized valves.

Big Valve Head Big Valve Head Big Valve Head

Big Valve Head Big Valve Head Big Valve Head Big Valve Head

$629.95

Complete Top End Performance Kit

DR650 '96-Current
Complete Top End Performance Kit

The Complete Top End Performance Kit includes:

  • 10.5:1 compression JE piston with rings, wrist pin and circlips (the actual measured stock compression is only 8.7:1).
  • Stage 2 Web Cams high performance camshaft for more power (reground from brand new OEM Suzuki camshafts).
  • Top end gasket set with metal base gasket.
    ! We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

$429.95

Web Cams Performance Camshaft

DR650 '96-Current
Web Cams Performance Camshaft
  • Our own #190 cam profile offers more lift to give better low-end and mid-range punch and more duration to keep the motor pulling hard in the upper RPMs.
  • Our performance cams are reground from OEM camshafts - no core charge or return required.
  • We recommend a high compression or big bore piston to get the most out of your performance camshaft.
    ! We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

$189.95

New! 010518

Camshaft Install Kit


Camshaft Install Kit

Includes degree wheel, dial-gauge, multi-position stand, extension, 3-sizes of positive-piston stops, and a handsome wooden carrying case.

$359.95

Oversize Valves & Seats

DR650 '96-Current
Oversize Valves & Seats

4 custom made valves and 4 'Nickel Aluminum Bronze' valve seats. Valve sizes are 36mm intake (up from 32) & 32mm exhaust (up from 28). Requires professional installation.

! We strongly recommend checking valve to piston clearance when installing oversized valves.

$499.95

Third Gear Set

DR650 '96-Current
Third Gear Set

This 3rd gear set is made for us by Nova Racing Transmissions in England to replace the fragile stock third gear set. These folks build complete transmissions for World Superbike teams among others, so we believe them to be highly qualified to build this set of replacement gears.

These gears are made from a high quality special alloy steel and then heat treated and superfinished. The mainshaft drive gear and the countershaft driven gear are sold only as a set.

$62.95

Manual Cam Chain Tensioner

DR650 '96-Current
Manual Cam Chain Tensioner

Solid reliability and easy installation. This manual tensioner is a good upgrade for any modified motor, especially if it is ridden hard. A new gasket is included.

$189.95

Barnett Clutch Kit

DR650 '96-Current
Barnett Clutch Kit

Barnett high performance clutch set. Includes 8 Kevlar friction plates, the 7 'loose' steel drive plates, stronger springs and a high quality clutch cover gasket.

$18.95

Barnett H-D Clutch Springs

DR650 '96-Current
Barnett H-D Clutch Springs

Stock clutch feeling just a bit wimpy? Lever pull back just a tad too easy? Not ready to replace the entire clutch yet? Install a set of Barnett Heavy-Duty Clutch Springs and take care of all of that. Four springs that will make that clutch feel like brand-new.

$129.95

EBC Clutch Kit - DRC Series

DR650 '96-Current
EBC Clutch Kit - DRC Series

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty facings for smooth clutch action. Allows modulation, unlike paper clutches which tend to snatch. Don't forget to add a fresh gasket.

$179.95

DP Premium Clutch Kit

DR650 '96-Current
DP Premium Clutch Kit

Top quality friction plates, steel plates and heavy duty springs from Dunlop. Don't forget to use a new clutch cover gasket.

$29.95

Clutch Thrust Washer and Bushing set

DR650 '96-Current
Clutch Thrust Washer and Bushing set Clutch Thrust Washer and Bushing set

Dragging clutch? Hard to find neutral? Maybe it feels like it doesn't fully release. These problems can be caused by worn thrust washers in the clutch assembly. Most DR650s show wear on these items. Kit includes #2, #3 and #8 in the diagram.

$17.95

Clutch Cover Gasket

DR650 '96-Current
Clutch Cover Gasket

High quality clutch cover gasket. If you are servicing your clutch, a new gasket will prevent oil leaks.

$17.95

Stator Cover Gasket

DR650 '96-Current
Stator Cover Gasket

High quality left side case gasket. If you are servicing your stator or starter clutch gears, a new gasket will prevent oil leaks.

$4.95

Cam Chain Tensioner Gasket

DR650 '96-Current
Cam Chain Tensioner Gasket

Gasket for the Cam Chain Tensioner. Suzuki OEM part. You are going to need it if you work on your starter motor. It is not a good idea to re-use this gasket. If it blows out, it will dump a large amount of oil onto your right foot.

$24.95

Three Bond 1211 Silicone Liquid Gasket


Three Bond 1211 Silicone Liquid Gasket

The best product for those surfaces that mate together without a gasket. Like center cases, cam covers and the like.

  • Heat-resistant
  • Tough, durable sealer utilizing silicone rubber as a primary component
  • Ideal for applications where a long-lasting, faultless seal is absolutely critical
  • 3.5 oz. tube

$16.95

Permatex Gasket Remover


Permatex Gasket Remover

Permatex Gasket Remover will help you remove that stubborn gasket without having to scrape so much, possibly damaging surfaces. Prepares surfaces for new gaskets. Give it plenty of time to soak in.

$36.95

Hi-Flo Oil Filter Value 10-Pack

DR650 '90-Current
Hi-Flo Oil Filter Value 10-Pack

Providing unbeatable performance and exceptional value, Hiflofiltro is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.70 per filter with our value 10-pack!

$37.95

Warp 9 Stainless Steel Reusable Oil Filter

DR650 '90-Current
Warp 9 Stainless Steel Reusable Oil Filter
  • Cleanable and reusable filter
  • 35 micron stainless steel mesh
  • Stainless check ball and stainless spring
  • CNC aluminum caps front and rear

$13.95

Oil Filter Magnet

DR650 '90-Current
Oil Filter Magnet
Oil Filter Magnet
  • Reduce wear, and significantly increase your engine life.
  • Easy to install. Place on outer side of filter.
  • Powerful magnet traps abrasive metal particles down to 1 micron. OEM oil filters only filter particles down to 90 microns, leaving behind the most harmful particles to circulate through your engine.

$11.95

Magnetic Drain Plug

DR650 '96-Current
Magnetic Drain Plug

Extra protection for your motor. Strong magnet at the end of the plug picks up metallic flakes in your oil.

$5.95

Drain Plug Washers


Drain Plug Washers

It is a good practice to replace your sealing washer with every oil change to keep leaks to a minimum. These 10 piece kits are now made up of 5 Copper washers and 5 Aluminum washers. The manufacturer recently decided to make half of the kit Copper washers as that is the material of choice for many OEM manufactures. This gives you the opportunity to decide which washer you prefer, but either washer will work great at creating a leak-free seal between the cases and the drain plug.

$12.95

Feeler Gauges

DR650 '96-Current
Feeler Gauges

Two feeler gauges with angled ends to make checking the clearances easier. Stock valve clearances are .004" intake and .008" exhaust (.10mm in. and .20mm exh.)

$64.95

Tensioner Tool

DR650 '90-Current
Tensioner Tool

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

$36.95

Clymer Service Manual

DR650 '96-Current
Clymer Service Manual

Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it's routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

The DR650 manual features 278 pages of color wiring diagrams, illustrations and photographs. There are 15 chapters, ranging from general information and troubleshooting to brakes, suspension and full color wiring diagrams.

$79.95

Factory Suzuki Service Manual

DR650 '96-Current
Factory Suzuki Service Manual Factory Suzuki Service Manual

The genuine factory shop service and repair manual. This is the reference manual Suzuki dealers use in their service departments. It has all the necessary info to do any maintenance or repairs to your DR650.

$52.95

Complete Oil Change Kit

DR650 '96 - up
Complete Oil Change Kit

This is all you need to not only change your oil, but protect your motor as well. We include a magnetic drain plug and oil filter magnet to help catch stray metal pieces as well as new O-Rings to replace any you have that may be leaking or worn. We also give you a 10-pack of filters.

  • Magnetic Drain Plug
  • O-Ring Kit
  • 10-Pack of Oil Filters
Choose Air Filter & Spark Plugs:


Total Tune-Up Kit

DR650 '96 - up
Total Tune-Up Kit

The Total Tune-Up Kit. All the parts you need to do a complete tune-up on your beloved beast.

  • Valve Adjustment Wrench
  • Feeler Gauges (.004" & .008")
  • Breather Filter
  • 10-Pack of Oil Filters
  • Magnetic Drain Plug
  • Oil filter magnet
  • O-Ring Kit
  • Twin Air Filter
  • CR10E Spark Plugs
  • OPTION - K&N Air Filter w/ProCycle Wrap (replaces Twin Air)
  • OPTION - CR10EK Dual Electrode Spark Plugs (replaces CR10E plugs)

$159.95

Trail Tech Fan Kit

DR650 '96 - up
Trail Tech Fan Kit

Ride in warm temperatures a lot? Worried about your motor oil just getting too hot? The Trail Tech Universal Fan Kit mounts up to the backside of the DR's oil cooler to draw cool air across it and keep those oil temps down. An electronic temperature sensor mounts to the fan, no need to cut any fluid lines, and automatically turns the fan on when needed to keep the temperature in the optimum range.

The activation sensor can be set wherever you like to keep the temperature right where you want it. Backlit for easy viewing anytime it also includes a volt meter.

Kit Contents

  • 4 inch SPAL fan
  • TTV Temp Meter
  • Temperature Sensor
  • Complete Wire Harness

$49.95

NSU Safety Wire Kit

DR650 '96 - up
NSU Safety Wire Kit
NSU Safety Wire Kit

The Neutral Sending Unit "NSU" on the DR650 can be a problem. The factory screws tend to loosen over time. You really would not want them to get loose in your motor! The permanent solution is to safety wire them. We looked high and low and finally found pre-drilled screws in the correct length and thread pitch. Here we offer a complete kit to take care of those pesky screws.

If you don't do this, you don't have a screw loose, you have TWO screws loose!

Kit Contents

  • 2 drilled stainless steel screws
  • Plenty of safety wire
  • Wire twisting tool
  • New lock tab for the clutch hub
  • New clutch cover gasket

Fuel and Intake

Back to Top

$529.95

Complete Intake Kit

DR650 '96 - up
Complete Intake Kit

This is a complete high-performance intake kit for the DR650 that includes our famous TM40 carburetor kit and a K&N air filter with ProCycle wrap. Click here to learn more about the TM40 carburetor upgrade.

  • TM40 Carb pre-jetted and set-up for your particular DR650
  • Custom throttle cables to work with the TM40
  • Extra jets should you need them for fine tuning
  • K&N air filter with custom ProCycle outside foam wrap

$469.95

Updated! 081516

Mikuni TM40 Pumper Carburetor Kit

DR650 '96-Current
Mikuni TM40 Pumper Carburetor Kit

Want an amazing increase in throttle response? More power over a much wider range? The Mikuni TM40 does all of that plus runs smoother at lower RPMs and pulls taller gearing with ease.

Our complete kit comes with alloy adapter rings bonded to the carburetor body for a firm reliable fit in the stock air boots. We also include new low friction cables, an extended fuel screw, complete instructions along with a wide range of extra jetting for fine tuning. It even has a vacuum port for the stock fuel petcock.

The carburetor comes pre-jetted for the typical mods: performance pipe and modified air box, or we can set it up for your particular bike before we ship it out.

Updated! Instead of the tough to reach choke knob, all TM40's now come with a remote choke and bracket. This makes it easier to reach the knob, especially if you have an oversize tank.

$59.95

K&N Air Filter

DR650 '96-Current
K&N Air Filter
K&N Air Filter  Dyno Chart
  • Increased air flow over the stock air filter.
  • Designed to increase horsepower and throttle response.
  • Easily fits inside the factory air box.
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions.
  • Four layers of premium cotton gauze provides outstanding filtration.
  • Washable & re-usable, never wears out.
  • One filter will last the lifetime of your bike.

$19.95

Foam Filter Wrap

DR650 '96-Current with K&N filter(Made in USA)
Foam Filter Wrap

Extra dirt protection for your K&N filter. Our custom made oiled-foam filter sleeve wraps snugly around the K&N filter to give a first layer of protection against dust and dirt. Oil it like you would any other foam filter.

$81.95

Wrap and Filter Combo

DR650 '96-Current
Wrap and Filter Combo

Ultimate intake flow and protection. A quality reusable K&N filter with our own custom ProCycle foam filter wrap. Get both together and save.

$59.95

K&N DryCharger Pre-filter

DR650 '96-Current
K&N DryCharger Pre-filter

Wraps around your K&N filter to keep water and small particles out of the filter itself. K&N DryChargers are manufactured from a durable polyester material and are pre-treated with a proprietary hydrophobic process designed to prevent splashes of water or mud from saturating your K&N air filter. The DryCharger will also stop small dirt particles; yet add little restriction to the airflow of the filter.

$14.95

K&N Filter Care Kit

For K&N filters only
K&N Filter Care Kit

A six step maintenance system designed to recharge any K&N air filter

  • Completely restores airflow efficiency
  • Kit includes filter oil, and filter cleaner
Choose Tank Type:


$32.95

'Raptor' Petcock


'Raptor' Petcock

Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.

$117.95

Pingel Fuel Petcock

(Made in USA)
Pingel Fuel Petcock

A popular upgrade from the stock vacuum operated fuel valve. Manually operated. Must be shut off any time the bike is parked for more than a few hours. Fits stock tank or aftermarket tank and has both main and reserve. Fully rebuildable.

$99.95

Fuel Star Vacuum Petcock

DR650 '96-Current
Fuel Star Vacuum Petcock

Really like your stock vacuum petcock and never having to worry about turning it off? Did the seals go bad and it leaks? Plugged up? Well, whatever your troubles, here is your replacement. Vacuum operated so you never have to turn it off! Just like the stock unit. Includes mounting bolts with washers, fuel line, clamps and a protecting coil wrap.

$39.95

Right-hand Petcock Kit

For Acerbis tanks
Right-hand Petcock Kit

For those people who have been wishing for a dual petcock setup for their Acerbis 5.3 and 6.6 gallon fuel tanks. Install this kit to get the last bit of fuel from the right hand side of the tank without tipping the bike on its side. Includes the right hand fuel valve, o-ring, screws, tee fitting, fuel hose and spring action hose clamps. You will have to drill the hole in your tank for the petcock standpipe.

$32.95

Petcock Rebuild Kit

DR650 '96-Current
Petcock Rebuild Kit

Does your stock vacuum petcock leak? Won't shut off? We have the solution with this rebuild kit. Includes a new vacuum diaphragm, O-ring, gasket and inner seal.

Choose Color:


$11.95

Fuel Tank Vent Cap


Fuel Tank Vent Cap

If you're like us, you hate the long floppy vent hose hanging off the cap of your aftermarket tank. This one-way vent cap replaces the long hose with a short one only about 2" long. It allows air into your tank but prevents fuel from sloshing out. Machined from billet alloy and anodized for good looks.

Not for stock fuel tanks

Select Line Size/Color


Premium Fuel Line

Sold in 30" lengths
Premium Fuel Line

30" of new fuel line in the size and color you desire. Sizes shown are ID. All of these lines are stronger and more durable than vinyl fuel lines and are resistant to swelling, direct sunlight, hardening and cracking.

Click here for a fuel filter for your 5/16" line or click here for filters for your 1/4" line.

You can also click here to order a set of 8 fuel line clamps to secure your line to your inlets and filters. Sized to fit your particular line.

$5.95

Fuel Line Clamps


Ordering new fuel line? How about a set of zinc plated clamps to go with that new line. These will be sure your fuel line stays connected. A pack of 8 clamps in 2 sizes to fit most 1/4 or 5/16 fuel hose.

$7.95

5/16" to 1/4" Fuel Line Reducer

(Made in USA)
5/16" to 1/4" Fuel Line Reducer

Hose reducer to go from 5/16" line down to 1/4" line. Could be used to go up from same sizes should you need to also. Solid brass construction. Can be used to route or repair fuel lines, oil lines or air lines. Barbed ends provides a secure fit.

Choose Quantity:

5/16" Fuel Filter


5/16" Fuel Filter

This filter is meant for 5/16" fuel lines. Only 1/2" thick once the fuel lines are in place, it is small enough to fit just about anywhere.

Need some clamps to secure your line and filter? Click here for the proper sized clamps.

5/16" Fuel Filter
90 Degree Bend

Straight

1/4" Fuel Filters - 90 Degree or Straight


1/4" Fuel Filters - 90 Degree or Straight 1/4" Fuel Filters - 90 Degree or Straight

The small size and right angle hose barbs make it easier to fit into the small space between your fuel petcock and carburetor. Filter body is only 7/8" diameter. Straight filter is 2" long, 90 degree filter is only 1-5/8" long.

Need some clamps to secure your line and filter? Click here for the proper sized clamps.

$39.95

Carburetor Overflow Canister


Carburetor Overflow Canister

This canister by Pro Circuit allows you to move the overflow tubes from the carburetor up and out of the way. Universal application

$4.95

New! 041818

TM40 Stainless Steel Bowl Screws

TM40 Carburetors
Stainless Steel TM40 Bowl Screws

Replacement socket head (allen) screws in case you strip out the stock phillips heads on your TM40 bowl. The originals can be stripped out when doing any tuning or carburetor maintenance. Sold in a pack of four, all for the bowl.

$14.95

New! 100218

TM40 Extended Bowl Screws

TM40 Carburetors
Extended Bowl Screws
Extended float bowl screws from Wirth Machine for your TM40 that use 1/4" size wrench to loosen. Allowing easy access to your jets and float without having to remove the carburetor from the bike. Sold in a 4 pack. Stainless steel threads.
Extended Bowl Screws

$4.95

Stainless Steel Carburetor Screws

DR650 '90-Current
Stainless Steel Carburetor Screws

Replacement socket head (allen) screws for the OEM BST40 Carburetor. The factory screws that hold the top cap and float bowl on the stock carburetor are very easily damaged. The originals are usually installed unbelievably tight from the factory. It is common to ruin the stock screws when installing a jet kit or doing any other carburetor maintenance. Sold in a pack of four. Two for the cap and two for the float bowl.

$8.95

New! 100218

Extended Bowl Screws

BST Carburetor
Extended Bowl Screws
Extended float bowl screws from Wirth Machine for your OEM BST carburetor that use 5/16" or 8mm size wrench to loosen. Allowing easy access to your jets and float without having to remove the carburetor from the bike. Sold in a 2 pack. Stainless steel threads.
Extended Bowl Screws

$37.95

Slide Guide

DR650 '90-Current
Slide Guide

Replace the worn slide guide in your stock Mikuni BST carburetor before it causes additional wear to the needle and needle jet.

$46.95

Slide

DR650 '90-Current
Slide
A new slide for the stock Mikuni BST carburetor.

$6.95

New! 081717

Mikuni Pocket Tuner


Mikuni Pocket Tuner

A handy pocket size slide calculator from Mikuni to help you calculate jetting changes due to temperature and elevation changes. Will work for single and multiple cylinder machines whether 2 or 4 stroke. Also includes a guide for determining rich or lean conditions.

Select Air Filter:

Breathe Easy Kit

DR650 '96 - up
Breathe Easy Kit

Allows your bike to breathe much better giving you better response and performance.

  • Breather Filter
  • ProCycle Jet Kit which includes jets, needle, extended fuel screw, drill bits and allen bolts to replace phillips head bowl screws and detailed installation instructions
  • Choose Twin Air filter or K&N with ProCycle filter wrap

$84.95

JD Jetting Kit

DR650 '96-Current
JD Jetting Kit

This kit includes 2 Needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets, a new Pilot Jet, and a drill bit complete the package.

$79.95

ProCycle Jet Kit for the Stock Carburetor

DR650 '96-Current
ProCycle Jet Kit for the Stock Carburetor

Our own jet kit for the DR650 stock Mikuni BST40 carburetor. Includes the extended fuel mixture screw and stainless steel allen screws for the float bowl and top cap. Comes with easy to understand detailed instructions and diagrams. Includes a template for modifying the air box.

$74.95

DynoJet Jet Kit

DR650 '90-Current
DynoJet Jet Kit

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide booklet on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carburetor screws.

$69.95

Factory Pro Jet Kit

DR650 '96-Current
Factory Pro Jet Kit

The jet kit for riders who want their bike to run well but do not want to modify the air box.

The Ti ProKit w/Titanium needle adds more power and better throttle response. Easy to install and tune - no slide drilling. No air box modification.

Includes: a main jet selection, adjustable titanium needle, clips (with extras), pilot jet, instructions.

$32.95

FunnelWeb Filter

DR650 '96-Current
FunnelWeb Filter

FunnelWeb's pyramid cut foam effectively doubles the filters surface area without increasing the size of the filter. This enables it to trap and hold far more dust on the outer surface. You get more protection for the engine while maintaining optimal air flow and extending filter service intervals. Made in Australia by people who really know about dust.

FunnelWeb FilterFunnelWeb Filter

$29.95

DT1 Triple Layer Air Filter

DR650 '96-Current (Made in USA)
DT1 Triple Layer Air Filter

A ProCycle exclusive. This is our favorite air filter for the DR650. Made just for us by the folks at DT1.

  • Unique triple stage foam filter designed for the most extreme conditions
  • Increased protection against silt, water, and sand
  • Allows for extended filter service intervals
  • Neoprene base gives superior sealing to air box
  • Includes resealable bag for easy oiling and storage

$30.95

Twin Air Air Filter

DR650 '96-Current
Twin Air Air Filter

Twin Air's high quality materials and superior construction deliver unbeatable performance and protection. The hands-down choice of more World and National Champions than all other filters combined.

Twin Air's fused layers of open-pore foam and fine inner foam trap even the smallest particles-without restricting airflow.

$21.95

No-Toil Air Filter

DR650 '96-Current (Made in USA)
No-Toil Air Filter

Dual stage foam: 2 different pore sizes create more trapping area for even the smallest dust particles. Flame laminated foam: Both "Stages" are not glued but heat sealed to provide maximum air flow. Light color foam makes it easier to see where the filter oil has covered and where it has not.

$78.95

K&N Air Filter

DR650 '90-'95
K&N Air Filter
  • Increased air flow over the stock air filter.
  • Designed to increase horsepower and throttle response.
  • Washable & re-usable, never wears out.
  • One filter will last the lifetime of your bike.

$24.95

Stock Air Filter Cage Kit

DR650 '96-Current
Stock Air Filter Cage Kit

Have you lost or broken the stock air filter cage for your DR? Maybe you need a spare? Here it is, the OEM cage that will fit any of the foam air filters on this page. This kit includes the plastic holder that keeps the cage in place and the screw for that as well.

$8.95

New! 090418

Airbox Cover Hardware


Airbox Cover Hardware

The screws and nuts that hold the air box cover on have a habit of jumping out of the air box and running away. No idea where they go, but it is far! These cannot be purchased separately from Suzuki as they are a part of the complete air box. We finally found some that are perfect replacements! This little kit includes four screws and the square nuts that go into the air box. We HIGHLY recommend that you put a dab of silicone or something to hold the nuts in so they don't jump ship and run like the other ones did.

Choose Kit:

Evolution Air Filter Oil


Evolution Air Filter Oil

This advanced filter oil kit by No Toil is alcohol free, completely biodegradable and compatible with all foam filters.

  • Both kits include air filter cleaner and oil
  • Air filter rim grease improves the seal around the edges of the filter
  • Offers superior protection
  • Waterproof yet easy to clean
Choose Size:

No Toil Filter Rim Grease


No Toil Filter Rim Grease

No Toil rim grease is a high viscosity, non petroleum based compound specially engineered to provide the ultimate filter rim to air box seal.

  • Biodegradable
  • Non toxic, Waterproof
  • Easy cleaning in seconds with water and No Toil cleaner

$169.95

Mikuni TM40 Conversion Kit


Mikuni TM40 Conversion Kit

Geared for the do-it-yourselfer that already has a TM40 or HS40. This kit supplies everything you need to convert it for use on the DR650.

Kit includes intake and air boot adapters, throttle cables, choke knob, accelerator pump nozzle, a wide selection of main and pilot jets plus a TM40 tuning manual.

$39.95

Mikuni TM40 Rebuild Kit


Mikuni TM40 Rebuild Kit

Has your DR with a TM carburetor been sitting for too long and now needs to be rebuilt? Then what you need is this TM40 Rebuild Kit that contains Genuine Mikuni replacement parts.

This kit includes:

  • Needle Clip and Washer
  • Top Cover Gasket
  • A/P Nozzle O-Ring, Plug and Rubber Cap
  • Fuel Screw O-Ring, Washer and Spring
  • Float Bowl O-Ring
  • Pilot Fuel Screw
  • Drain Plug O-Ring
  • #3.8 Needle Valve Assembly
  • O-Ring for the Starter Circuit and Needle Valve
  • New Screws for the Float Bowl
  • Vent Hose
Carburetor Type:

$32.95

Remote Choke Cable Kit

DR650 All
Remote Choke Cable Kit

Hate the handlebar mounted choke lever? Can't reach the choke knob? Does your Safari or IMS tank make using the choke difficult?

Our cable operated choke knob mounts to the left side engine case. You can choose a remote choke for either the stock BST carburetor or for the Mikuni TM40.

$17.95

Choke Knob

DR650 All
Choke KnobChoke Knob

Replace your handlebar mounted choke with this simple knob mounted directly on the carburetor.

To install this knob you need to slightly file the back side of the idle stop so it doesn't hit the knob at full throttle. Click on the 'More Images' button below for details of exactly where to file.

Where to file BST

If you are putting this on the stock BST40, all you need to do is file a bit off the idle stop, where the red line
is. Before you put the choke in, file about 1/16" off the backside of that tab so you can get full throttle.
The throttle is twisted open in this picture.

Choose Color:

$19.95

Billet Choke Cable Fitting

DR650 '90-Current
Billet Choke Cable Fitting

The plastic fitting that secures the stock choke cable to the carburetor is delicate and easily broken. A broken fitting can cause hard to solve idling and running problems. CNC machined from billet aluminum and anodized blue or black. If you want to retain your handlebar mounted choke this may be the solution. This also fits both types of the 'Remote Choke Cable'.

$19.95

New! 080618

Twin Air Secondary Breather Filter

DR650 '90-Current
Twin Air Secondary Breather Filter

The OEM foam secondary filter can deteriorate rather quickly. Once that happens, it can allow enough dirt into the engine to do significant damage. Replace your filter now with a high-quality foam filter from industry leader Twin Air.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock BST40 carburetor.

$14.95

Secondary Breather Filter

DR650 '90-Current
Secondary Breather Filter  Secondary Breather Filter

The OEM vent foam filter can deteriorate after only a couple of years. When it does it can allow enough dirt into the engine to do significant damage. Replace your filter now with a washable cotton & steel screen filter.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock BST40 carburetor.

$24.95

Deluxe Fuel Screw Set

DR650 '90-Current

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.

$18.95

Extended Fuel Screw

DR650 '90-Current (Made in USA)
Extended Fuel Screw

This extended fuel mixture screw makes it much easier to fine tune the idle mixture. This screw is made specifically for the stock OEM Suzuki BST40 carburetor. It's a nice addition to installing a jet kit or any other performance mods.

$44.95

Carburetor Repair Kit - Stock BST40

DR650 '90-Current all
Carburetor Repair Kit - Stock BST40

The basics you will need to freshen up an old stock Mikuni BST40 carburetor or one that has been sitting around for a while. Includes a new float needle, float bowl gasket, Viton o-rings for the float assembly, OEM o-rings for the top cover and idle mixture screw. Also includes 4 stainless steel allen screws to replace the original phillips head bowl and cap screws.

$77.95

Float Assembly - Stock BST

DR650 '90-Current
Float Assembly - Stock BST

A genuine factory replacement float assembly for your stock Mikuni BST40 carburetor. Assembly includes float needle and orings.

Factory Suzuki part. Please allow 10 extra days for delivery.

FCR-MX Carburetor Conversion Parts

Back to Top
For DR650s with FCR-MX carburetor conversions Only.
More info on this conversion from MX_Rob.

$33.95

JNS Engineering FCR Carb Adapter Ring

(Made in USA)
JNS Engineering FCR Carb Adapter Ring

If you are converting a Keihin FCR-MX 39 to fit on your DR, you need to start here. This 6061 T6 aluminum adapter bonds to the airbox side of the carb so it will easily fit the DR.

Not for the stock carburetor Fits FCR-MX conversions Only.


$14.95

FCR-MX Accelerator Pump Spring


FCR-MX Accelerator Pump Spring

Direct replacement for the stock spring and exactly like the old Merge Racing spring. Gives a much more consistent accelerator pump squirt. Eliminates the need for the 'O-ring mod', wire or zip-ties on the pump arm. Fits all Keihin FCR-MX carbs except '07-'08 CRF250/450.

Not for the stock carburetor Fits FCR-MX conversions Only.

$79.95

'MX_Rob' FCR39 Complete Jetting Kit


'MX_Rob' FCR39 Complete Jetting Kit

Kit includes:

  • Main jets: 145, 150, 155 and 160
  • Pilot jets: 38, 40 and 42
  • Merge Racing AP spring
  • JD Fuel screw
  • #35 leak jet
  • EMP and EMR needles

Everything you need to dial in your FCR/DR650 conversion. Enough jetting to cover most modifications or altitudes.
Not for the stock carburetor Fits FCR-MX conversions Only.

Click here for more info on this conversion from 'MX_Rob'

$24.95

'MX_Rob' FCR39 Basic Jetting Kit


'MX_Rob' FCR39 Basic Jetting Kit

Kit includes:

  • 155 Main Jet
  • 40 pilot jet
  • #35 leak jet
  • EMP needle

Not for the stock carburetor Fits FCR-MX conversions Only.

$39.95

R&D Flex Jet Easy Access Mixture Screw


R&D Flex Jet Easy Access Mixture Screw

R&D introduces "Flex-Jet", a simple, effective flexible shaft design. Quick adjustments are now within easy reach. Besides easy access, another benefit is the Flex-Jet's ability to hold its setting. Loose fuel screws are now a thing of the past. Kit includes: Flex-Jet (Remote Fuel Screw), bracket, screw, spring, washer, O-ring and instructions.

Not for the stock carburetor Fits FCR-MX conversions Only.

$23.95

JD Jetting Fuel Mixture Screw


JD Jetting Fuel Mixture Screw

Top quality brass screw with molded knob for easy adjustments.

Not for the stock carburetor Fits FCR-MX conversions Only.

$119.95

Boyesen Quickshot 3 Accelerator Cover


Boyesen Quickshot 3 Accelerator Cover

This cover acts as an 'adjustable leak jet' to fine tune the accelerator pump squirt.

Eliminates "4-stroke bog" when used with correct jetting. Allows the use of correct carburetor settings to optimize performance, starting and reliability. Improved low-end performance with much better throttle response. Investment cast and finished to precise tolerances with internal high volume vertical check valve. Fits all motorcycles and ATVs using a Keihin FCR carburetor Easy installation instructions (including online video) and template.

Not for the stock carburetor Fits FCR-MX conversions Only.

$149.95

FCR Mod Kit


FCR Mod Kit

Just an updated version of our Mod Kit. We now include the Boyesen Quickshot 3 Accelerator Pump Cover (see above), Merge Extended Fuel Mixture Screw and the FCR-MX Accelerator Pump Spring all in one kit. And at a lower price than before.

Not for the stock carburetor Fits FCR-MX conversions Only.

$44.95

FCR-MX Rebuild Kit


FCR-MX Rebuild Kit  FCR-MX Rebuild Kit

Drivetrain

Back to Top
Choose Kit:

$139.95

Chain & Sprocket Set: 525 O-Ring Chain

DR650 '96-Current
Chain & Sprocket Set: 525 O-Ring Chain

Quality steel sprockets and EK SR06 525 O-ring chain. Available in 2 gear ratio choices - 14/42 or 15/42. Additional single sprockets are available below. EK SR06 525 chains come in 120L length and will have to be cut down to fit. They also come with rivet type master links. Clip type links are available below.

! 14 Tooth sprockets require a smaller retainer Click Here to add one to your order.

Front Sprocket:
Rear Sprocket:
EK SR06 525 Chain:

Individual 525 Sprockets & O-Ring Chains

DR650 '96-Current
Individual 525 Sprockets & O-Ring Chains

Quality JT snd PBI sprockets and EK O-ring chain with rivet type master link.

! 13 & 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

! Click Here to add a clip type master link.

Choose Gearing:


$179.95

Drivetrain Kit

DR650 '96 - up
Drivetrain Kit

This is a complete drivetrain package. All the parts you need to freshen up the most important part of your motorcycle.

  • Cush-Drive Rubbers
  • Ball Bearing Chain Roller
  • Sprocket Bolts and Nuts
  • Lock Style Rear Axle Nut
  • EK SR06 520 O-Ring Chain
  • New front and rear 520 sprockets
Front Sprocket:
Rear Sprocket:
EK SR06 Chain:

Individual 520 Sprockets & O-Ring Chains

DR650 '96-Current
Individual 520 Sprockets & O-Ring Chains

13T &17T 520 sprockets use a special 2-hole retainer plate which is included with the purchase of one of these sprockets. 14T sprockets require the 3-hole retainer plate listed below. 15T & 16T sprockets will use your stock retainer plate.

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

! Note about chains: Use 110 link chain for a 42 tooth rear sprocket, a 112 link chain for a 46 tooth sprocket and the 120 link for the 48 and above sprockets. The 120 link chain will have to be cut to the proper size for the 48, 50 and 52 tooth sprockets. 520 chains come with clip type master links.

! 48, 50 and 52 sprockets may require removal or modification of your chain guide.

Choose Kit:


$109.95

Chain & Sprocket Set: 520 O-Ring Chain Conversion

DR650 '96-Current

Many riders choose to convert over from the stock 525 to a 520 chain. Besides being lighter and less expensive, a 520 chain is more readily available as well as having more sprocket size options.

  • JT Steel Sprockets
  • EK SR06 O-ring Chain

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

Choose Sprocket:

$28.95

520 Front Sprocket JTF438

DR650 '90-Current
520 Front Sprocket JTF438

Hard to find front sprocket from the DR750 and DR800. It fits right on all years of DR650. Sprocket is for 520 chain but has a wider hub for deeper engagement with the countershaft splines.

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

$12.95

Stainless Steel C/S Sprocket Retainer Plate

DR650 '90-Current
Stainless Steel C/S Sprocket Retainer Plate

The stock sprocket retainer will contact the chain when it is used with a 13T 525, or 14 tooth C/S sprocket. We have our own sprocket retainer laser cut from 13 gauge stainless steel. This retainer works with all 3-hole 14T, 15T and 16T DR650 countershaft sprockets.

Select Chain:

$99.95 - $159.95

DID X-RING VX Chain


DID X-RING VX Chain

Lower friction and longer life. X-rings have twice the sealing ability as compared to o-rings. They do a better job of keeping the lube in the links and the dirt out. DID VX chains have a reputation for being the best chain you can buy for dual sport riding. DID VX chains come with rivet type master links.

! Note about chains: Use 110 link chain for a 42 tooth rear sprocket and a 120 link chain for a 46 tooth sprocket. You will have to cut the 120 link chain to fit.

Select Type:

Master Links


Master Links

All ways carry a spare master link when out on the trail.


Important! Master links are not interchangeable. Be sure to check the manufacturer and series on your current chain.

$12.95

Original Chain Master Link

DR650 '96-Current
Original Chain Master Link

This is a rivet style master link that fits the original OEM Suzuki chain. The original chain is marked DID 525 V8. If you need a master link for your stock chain, this is the one.

$19.95

Master Link Pliers


Master Link Pliers

Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.

$21.95

EK SRO6 520 Chain Extension Kit


EK SRO6 520 Chain Extension Kit

Adding a larger front or rear sprocket may require a few extra links in your chain. If you are running the EK SRO6 520 O-ring chain, our extension kit is an affordable way to do it.

$16.95

Chain Breaker Tool


Chain Breaker Tool

Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.

! Note! The head of the pivot pin you are going to remove must be ground down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

$94.95

JNS Heavy-Duty Chain Guide

DR650 '96-Current (Made in USA)
JNS Heavy-Duty Chain Guide
JNS Heavy-Duty Chain Guide

A real Heavy-Duty Chain Guide. Manufactured from 5mm thick (0.19") 5052 Aluminum, this guide will take a pounding and continue to put that chain right on the sprocket. The rub block is machined from UHMW plastic and can be positioned to fit just about any sprocket available for the DR.

These units are now powdercoated black for a better look and additional protection.

$59.95

Lower Chain Guide

DR650 '96-Current
Lower Chain Guide

A brand-new product from Warp 9. CNC machined chain guide for the DR. Stronger than the wimpy stock unit and can easily accommodate the stock 525 chain as well as a 46 tooth rear sprocket (by moving the lower rub block to the forward position). The rub blocks are also a higher grade, longer lasting material.

$39.95

Chain Slider

DR650 '96-Current
Chain Slider

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Choose Package:

Scottoiler Auto Chain Oiling System


Scottoiler Auto Chain Oiling System

This is a vacuum operated automatic chain oiling system to keep your driveline adequately lubricated at all times.

When properly adjusted the oil will last thousands of miles between refills. The Scottoiler kit includes one 250ml bottler of oil which is good for 10000 miles of riding.

$8.95

Motul Chain Paste


Motul Chain Paste Motul Chain Paste

A new innovative product from Motul. This chain lube comes in a brush applicator squeeze-tube bottle. It makes applying chain lube easy and less messy than spray on lubes.

$8.95

Renthal Chain Lube


Renthal Chain Lube

Renthal chain lube is 100% lubricant, zero propellant. So this new 250ml bottle size combines high performance and value.

The all-new formula Chain Lube is specially designed to penetrate all parts of the chain. This all-condition lube is compatible with all o-ring and non o-ring chains.

$12.95

360° Chain Brush


360° Chain Brush

This brush has 2.25 coils of 360° chemical-resistant nylon bristles to make it the fastest, most effective, precise and systematic method for giving your chain a thorough cleaning. It will help the performance of the chain, the sprockets and the engine. This brush will fit any 400 or 500 series chains.

$13.95

The Grunge Brush


The Grunge Brush

Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes

$16.95

Front Sprocket Bolts

DR650 '90-Current
Front Sprocket Bolts

A set of three OEM Suzuki front sprocket bolts. Thread-lock compound has already been applied for extra security.

$10.95

Rear Sprocket Bolts


Rear Sprocket Bolts

A set of six high quality grade 10 sprocket bolts with locknuts. Thread-lock compound has already been applied for extra security.

$22.95

Countershaft Seal Retainer

DR650 '96-Current
Countershaft Seal Retainer

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.

$8.95

Countershaft Seal

DR650 '96-Current
Countershaft Seal

This is a Genuine Suzuki part. We recommend installing a countershaft seal retainer to prevent the countershaft seal from popping out while riding.

$84.95

New

B&B Front Sprocket Case Saver

DR650 1996-Current
Front Sprocket Case Saver

B&B fired up the CNC equipment for another beauty, a Front Sprocket Case Saver. The 6mm aluminum base will protect your engine cases should your chain ever break or derail. On top of that is a 4mm piece to keep your pants and other things out of the chain as well. A great investment. This replaces the stock cover over the countershaft sprocket.

$39.95

Case Saver Chain Guard

DR650 '96-Current (Made in USA)
Countershaft Seal

This nice piece replaces your plastic sprocket cover and protects your engine case from a chain derailment or failure. The 3/16" (5mm) thick steel plate is adjustable to accommodate 14, 15 and 16 tooth sprockets. Includes mounting hardware.

$79.95

JNS Engineering Case Saver w/Sprocket Cover

DR650 '96-Current (Made in USA)
JNS Engineering Case Saver w/Sprocket Cover

This new unit from JNS will protect your cases from the damage caused by a thrown chain, and will also keep your pants, boots or foot safe from your countershaft sprocket. The case saver portion is laser cut from .25" aluminum and then has the .19" aluminum countershaft sprocket cover welded to it and the entire unit is powder coated black. All the mounting hardware is stainless steel with machined aluminum spacers also included.

All JNS products come with a lifetime warranty against defects in materials and workmanship.

$45.95

Cush Drive Rubber Dampers

DR650 '96-Current
Cush Drive Rubber Dampers

The DR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier. Sold as a set of 6 rubber dampers.

$14.95

Cush Hub Bearing & Seal Set

DR650 '96-'Current
Cush Hub Bearing & Seal Set

The cush hub (sprocket carrier) bearing leads a tough life. This is especially true if your cush rubbers get old and soft. They can allow the chain to pull the cush hub sideways overstressing the bearing. If there's any question about the condition of your bearing replace it now with this double sealed bearing and quality grease seal.

$15.95

Ball Bearing Chain Roller


Ball Bearing Chain Roller

Replace your lower chain roller with this quality roller with 2 sealed ball bearings. The stock roller has no bearings. It's just a plastic wheel riding on a bolt. Ball bearing chain rollers are smoother, quieter and last longer.

$1.95

Upper Roller Block-off Bolt

DR650 '96-Current
Upper Roller Block-off Bolt

Most Savvy DR650 owners will remove the upper chain roller. You can use this stainless steel button head screw to plug the threaded hole. Suzuki put the upper roller in the wrong place on the frame. If you don't remove it yourself the chain will likely do it for you - along with a chunk of metal out of the frame.

$4.95

Lock-Nut Style Rear Axle Nut

DR650 '96-Current
Lock-Nut Style Rear Axle Nut

The 2006 and newer DR650 did away with the cotter pin on the rear axle and uses only a locknut. This is a nice upgrade for older models. You can avoid having to keep new replacement cotter pins on hand every time you adjust your chain.

$101.95

New

B&B Chain Guard

DR650 1996-Current
B&B Chain Guard

Stock chain guard crack and crumble on you? Won't happen to this unit CNC machined from 2.5mm marine grade aluminum. Polished to a beautiful sheen that will give your DR that little twinkle as well as better protection.

$52.95

JNS Engineering Chain Guard

DR650 '96-Current (Made in USA)
JNS Engineering Chain Guard
JNS Engineering Chain Guard

Replace your lost or broken stock plastic chain guard with a JNS aluminum one. Laser cut, CNC formed, TIG welded, and powder coated a beautiful satin black. This is a direct replacement for the stock unit. All JNS products come with a lifetime warranty against defects in materials and workmanship.

Please note that we have been told that this unit is a bit wider than the stocker and will not fit properly if you are running a big fat SuperMoto wheel/tire.

Suspension

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Choose Spring Rate:

Optional Add on:

$975.95

Cogent Dynamics 'Mojave Pro-Series' Shock

DR650 '96-Current (Made in USA)
Cogent Dynamics 'Mojave Pro-Series' Shock
Cogent Dynamics 'Mojave Pro-Series' Shock

The Pro-Series shock includes an attached reservoir with adjustable compression damping. Cogent Dynamics starts with a CNC machined aluminum body that has a hard ceramic coating applied for durability. Each shock is assembled and tested on the Cogent Dynamics suspension dyno before being packed up and shipped. This shock is an amazing improvement over the stock unit.

Comes standard with the CNC machined Bling Ring Preload Adjuster Collar and a thrust bearing between the adjuster ring and the spring making preload adjustments easy.

The optional add-on Hydraulic Preload Adjuster makes it even easier to adjust the preload. Just twist the knob. Includes mounting bracket for knob unit. (See image below.)

Select the spring you want installed based on the load you plan to carry. For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring. If you regularly have more than 250 pounds on the bike, you might want to use the 8.15 kg/mm spring.

Click here for a complete Mojave manual in PDF form.

Also, check out the Cogent DDC Fork Solution Kit to make the front forks work as well as the Mojave shock.

! Custom built to order: Please allow 2-3 weeks for delivery

Choose Spring Rate:

$659.95

Cogent Dynamics 'Mojave' Shock

DR650 '96-Current (Made in USA)
Cogent Dynamics 'Mojave' Shock
Cogent Dynamics 'Mojave' Shock

Cogent Dynamics starts with a CNC machined aluminum body that has a hard ceramic coating applied for durability. Each shock is assembled and tested on the Cogent Dynamics suspension dyno before being packed up and shipped. Like its bigger brother the Mojave Pro Series, this will make an incredible difference in the handling of your DR.

Select the spring you want installed based on the load you plan to carry. For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring. If you regularly have more than 250 pounds the bike, you might want to use the 8.15 kg/mm spring. If you have any questions at all about this, please call.

Comes standard with the CNC machined Bling Ring Preload Adjuster Collar and Preload Bearing that will make preload adjustments easy. Or add the Hydraulic Preload Adjuster to make it the easiest of all. All you do is twist the knob. Includes mounting bracket for knob unit.

! Please allow 2-3 weeks for delivery on hydraulic preload adjuster shocks.

Click here for a complete Mojave manual in PDF form.

Also, check out the Cogent DDC Fork Solution Kit to make the front forks work as well as the Mojave shock.

Add a Spring:


Add Collar/Bearing:


$569.95

Rebuilt Stock Shock with Cogent Shock Shaft Assembly

DR650 '96-Current (Made in USA)
Rebuilt Stock Shock with Cogent Shock Shaft Assembly Rebuilt Stock Shock with Cogent Shock Shaft Assembly

Don't want to buy a new shock? This rebuild makes the stock shock about 10 times better. We send shocks to Cogent Dynamics. They clean them up, hard anodize the bodies for better wear, and install new Shock Shaft Assemblies with rebound damping adjustment.

Any aftermarket spring for your stock shock will fit on this shock. If you are using the original spring, you will want to order a stiffer spring to go with your new shock. Our 7.5 kg/mm rear spring is 16% stiffer than the stock one and is perfect for the majority of riders. If you are a larger rider, or carry a lot of gear or a passenger (total weight exceeding 250 pounds) you will probably want the 8.3 kg/mm rear spring which is 28% stiffer than stock.

This shock is also available with the CNC Preload Collar and Thrust Bearing. This makes preload adjustments much easier.

! Please click on the gray button below for all of the information on core charges and how to ship your shock to us.

Core Charge Details

Because the Cogent Rebuilt Shocks use a stock body, we must have your stock shock in exchange so we can keep up our supply. You can either send us your shock, and we will ship your Cogent Rebuilt Shock as soon as we receive your shock. Or we add a core charge of $800 to your order and then we send your new shock immediately. Then you have 45 days to send us your shock and receive a full refund to your credit card. Or, we can give you $900 in Store Credit. Yes, $900 in Store Credit. That is an extra $100 to spend on whatever you want from ProCycle.

Whichever method you select, you must call us first at (541) 688-9543 and get a RMA number. This allows us to credit the correct customer when your shock arrives.

All returned shocks will be inspected. Your core shock must be in good rebuildable condition. Damaged shocks will not be accepted for exchange.

Parts to Ship to ProCycle

If you have ordered a "Rebuilt Stock Shock with Cogent Shock Shaft Assembly", then you need to send us all of the lower spring seat hardware from your original shock.

If you have ordered a "Cogent Rebuilt-Revalved Stock Shock", then please hang onto all of your lower spring seat hardware, you will need all of it to assemble your new shock.

Do not send your spring to us. It is heavy and will cost you more to ship it and we do not use them.

To return your stock shock body, you must call (541) 688-9543 to obtain a RMA Number (so we can keep track of who gets the credit) before shipping your shock to us.

Call (541) 688-9543 to get your RMA number and ask any further questions you may have.

Add a Spring:


$369.95

Cogent Rebuilt & Revalved Stock Shock

DR650 '96-Current (Made in USA)
Cogent Rebuilt & Revalved Stock Shock

Cogent Dynamics takes a stock DR650 shock, tears it down, cleans it up, adds a hard ceramic coating, then rebuilds it with a completely new custom shim stack that gives you excellent rear wheel control. This custom Cogent valve stack makes this shock behave much like its Shock Shaft brother above without the rebound adjustment.

This shock now includes the Bling Ring preload adjusting ring AND the Thrust Bearing! This replaces the two stock preload/lock rings. This ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body. Includes rod to fit in ring for adjusting as well.

Any aftermarket spring for your stock shock will fit on this shock. If you are using the stock spring, you will want to order a stiffer spring to go with your new shock. Our 7.5 kg/mm rear spring is 16% stiffer than the stock one and is perfect for the majority of applications. If you are a larger rider, or carry a lot of gear or a passenger (total weight exceeding 250 pounds) you will probably want the 8.3 kg/mm rear spring which is 28% stiffer than stock.

! Please click on the gray button below for all of the information on core charges and how to ship your shock to us.

Select Spring Rate

$289.95

Fork 'Solution Kit' with Cogent DDCs

DR650 '96-Current (Made in USA)
Fork 'Solution Kit' with Cogent DDCs

Included in this kit are springs, three bottles of five-weight fork oil and Cogent DDC performance cartridges. Refresh those tired old forks and make them better than new. These DDCs from the gang at Cogent are easy to install. No taking the forks apart, no drilling of the damping rods, nothing. Just take them off, flip them over to drain the oil, add new 5w oil, drop in the DDCs and then add the springs and spacers and then install the caps and you will be riding in 30 minutes. Preload spacer material is included with the .47 and .70 springs, additional spacers are not needed with the other kits.

Did we mention how well these work? FABULOUS. Seriously, these babies offer better control off-road as well as on. Less brake dive keeps the fork up in the middle of the stroke on-road and better control off-road whether it be rolling water bars or bouncing off the rocks. We are thrilled with the performance and ease of installation.

Click here for the DDC Install/Removal Tool which makes installation that much easier.

$169.95

Cogent Adjustable Preload Fork Caps

DR650 '96-Current (Made in USA)
Cogent Adjustable Preload Fork Caps

You can adjust the preload on your DR shock quite easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.

Caps are CNC machined beauties with a center blue anodized core. Also included are spacers that are not shown in the image.

$175.95

Cogent Dynamics Drop-in Cartridges

DR650 '96-Current (Made in USA)
Cogent Dynamics Drop-in Cartridges

These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Stiffer fork springs are recommended to get the full potential of the DDCs.

Click here for the DDC Install/Removal Tool which makes installation that much easier.

$39.95

Cogent DDC Install/Removal Tool


Cogent DDC Install/Removal Tool

Use this installation tool from Cogent to be sure that your DDCs are installed correctly. A strong magnet in the end holds the DDC firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Select Spring Rate

Fork 'Solution Kit' with Race Tech Cartridge Emulators

DR650 '96-Current
Fork 'Solution Kit' with Race Tech Cartridge Emulators

The complete fork upgrade kit - stiffer fork springs and Race Tech cartridge emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

You can select from various straight rate springs or even progressive springs to customize the package to your needs.

$169.95

Race Tech Fork Cartridge Emulators

DR650 '96-Current
Race Tech Fork Cartridge Emulators

Race Tech Cartridge Emulators make damping rod forks perform like well-tuned cartridge forks. Emulators are tunable valves that sit inside your forks on top of the damping rods and are held in place by the fork springs. Simple to install and completely tunable for all conditions and rider preferences.

$177.50

Intiminators - Ricor Racing Inertia Fork Valves

DR650 '96-Current
Intiminators - Ricor Racing Inertia Fork Valves

Patented inertia activated damping for damper rod front forks. This is the only product on the market that is smart enough to know if the wheel is trying to move or if the chassis is trying to move. We give you the best of worlds, a more stable chassis and a faster wheel response over bumps. This product will transform the front of your DR650.

The Intiminator sits on top of your stock damper rod forcing the oil through high quality deflected discs found in top of the line shock absorbers. When the front tire hits a bump then the inertia of that bump opens the inertia valve instantly allowing for a faster response.

Installation is easy. Drain the fork oil, remove the spring, drop in the Intiminator, refill with 5W fork oil, reinstall the spring and away you go.

Choose Oil Weight:

$19.95

Maxima Fork Oil

DR650 All
Maxima Fork Oil

Three 16oz bottles of Maxima fork oil that will refill your tubes after any fork job. This is a high-quality fork oil and what we use on our projects here at ProCycle.

!  Order the 5 weight oil ONLY if you have Ricor Intiminators or Cogent DDCs. For all other applications order 10 weight fork oil.

Select Spring Rate:

$99.95

Straight Rate Fork Springs

DR650 '96-Current
Straight Rate Fork Springs

Ultra-lightweight, for reduced unsprung mass. Straight rate springs will give better control in the rough stuff.
Sold in pairs.

  • The .47 springs are 24% stiffer than stock and will be a great choice for most lighter weight riders
  • The .52 springs are 39% stiffer than stock and will be a better choice for medium weight riders
  • The .63 springs are 66% stiffer than stock and will be a good choice for heavier riders, or aggressive riders
  • The .70 springs are 84% stiffer than stock and will be a good choice for large riders, loaded adventure bikes, very aggressive or two-up riders

$129.95

Race Tech .80 kg/mm Fork Springs

DR650 '96-Current
Race Tech .80 kg/mm Fork Springs

Race Tech has developed these springs specifically for the heavier weight of a loaded down DR650.
Sold in pairs.

$122.95

Progressive Fork Springs

DR650 '96-Current (Made in USA)
Progressive Fork Springs

Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs. Spring rate spans the 45-62 kg/mm range.

They progress to the stiffer part of the spring sooner than the stock springs and will make a big improvement in the front forks while still delivering a smooth ride. Made in the USA by 'Progressive Suspension'. Sold in pairs.

$19.95

Fork Skins

Sold in pairs
Fork Seal Skins Fork Seal Skins

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

$29.95

Fork Seal with Dust Seal kit

DR650 '96-Current
Fork Seal with Dust Seal kit

Low friction 'triple lip' seal design. Oil seals last 3-4 times longer that OEM seals. Kit includes Fork Seals and dust wipers.

$44.95

43mm Fork Seal Driver

DR650 '96-Current
43mm Fork Seal Driver

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Select Weight Range:

$544.95

Ricor Racing Rear Shock

DR650 '96-Current (Made in USA)
Ricor Racing Rear Shock

The same inertia valve technology as used in the Ricor Intiminators is now available in a complete replacement rear shock. Gives you that smooth controlled ride and easy installation.

Select Shock:



Optional Add On:

Nitron Adventure Series Rear Shock

DR650 '96-Current
Nitron Adventure Series Rear Shock

Designed and built for Dual-Sport and Adventure bikes, the Nitron Adventure Series R1, R2 and R3 shocks offer exceptional road and trail performance. Using billet aluminum components, a large heavy-duty 16mm piston rod and a high-flow capacity 46mm piston, this shock flows much more oil for a more consistent, fade-free performance than most other shocks.

Click on the More Information button below to see all the technical details of all three Nitron Adventure shocks.

! These shocks are custom built for your specific weight, if you have a passenger or luggage add that weight as well. Lastly your riding conditions; do you ride mainly paved roads, dirt roads, trails? Please provide a percentage of each you ride. This information is essential to the building of the shock. Enter this in the comments section of the shopping cart when you check out, or feel free to call and place your order over the phone.

! Because these shocks are custom built, please allow 2-3 weeks for delivery.

Nitron R1 Adventure Shock

  • Pressurized Gas-Monotube design
  • Body is CNC machined from a hard-anodized corrosion-resistant aluminum
  • 16mm heavy-duty piston rod
  • Ultra low-friction piston rod seal design
  • Large 40mm piston for more precise and consistent damping control
  • 3rd piston Shim-Stack for very low speed rebound damping control
  • Built with the same high quality internal components used in all of Nitron's shocks
  • Very straightforward single adjuster for rapid combined damping adjustment
  • For shorter riders the typical lower seat height achievable is up to 30mm/1.25"
  • Manual preload adjustment with included C-Spanner, or...
  • Optional remote Hydraulic Preload Adjuster (HPA) for simple changes to rear spring adjustments based on luggage or passenger.

Nitron R2 Adventure Shock

All of the same great features listed for the R1 shock above, but also includes:

  • Remote Reservoir
  • Two-way damping adjustment, compression and rebound damping, that allow for a more advanced bike setup
  • A threaded shock shaft that allows adjustment of the seat height up to 1.25"

Nitron R3 Adventure Shock

All of the same great features listed for the R1 and R2 shocks above, but also includes:

  • Three-way damping adjustment, separate high-speed and low-speed compression and rebound that provide a tunable ride like no other

Add 5w Bel-Ray Shock Oil:

$395.00

Cogent Shock Shaft Assembly

DR650 '96-Current (Made in USA)
Cogent Shock Shaft Assembly

Are you a hands on kind of rider? Do all your own wrenching to save a buck or two? We are happy to offer you the Cogent Shock Shaft Assembly ready for installation. The Cogent shock shaft also includes an external rebound damping adjustment. Just what you need to have the ultimate in rear suspension control.

  • Requires 5wt shock oil

Click here to review our install guide.

Choose Parts:

$34.95 - $54.95

Cogent 'Bling Ring' Preload Collar

DR650 '96-Current (Made in USA)
Cogent 'Bling Ring' Preload Collar
Cogent 'Bling Ring' Preload Collar

This 'Bling Ring' replaces the two stock preload/lock rings. The ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body.

Add the needle bearing thrust washer to make preload adjustments much easier. The ring then spins much easier against the spring making adjustments quite a bit easier.

This part can easily be added to the the Cogent or Race Tech Shock Shaft Assemblies, even after they are built.

! To install the Bling Ring on a shock with a stock shaft it must either be disassembled or have the lower clevis removed.

Select Weight Range:




Add 3w Shock Oil:

$598.00

Race Tech Shock Shaft Assembly

DR650 '96-Current
Race Tech Shock Shaft Assembly Race Tech Shock Shaft Assembly

Replace the internal components in your shock with a completely updated design with adjustments for both compression and rebound damping.

The new shaft assembly has improved valving for both compressing and rebound, a thicker, stronger shaft, new seal head and bottoming bumper. Comes as a complete assembly ready to go into your shock body and includes your choice of rear spring (required). Other spring rates available by special order - call.

Add a bottle of 3w Shock Oil to your order so you can start your project right away.

Click here to read our installation guide.

Select Spring Rate:

$299.95

Shock 'Solution Kit'

DR650 '96-Current
Shock 'Solution Kit'

The complete shock upgrade kit - a ProCycle straight rate shock spring of your choice, Race Tech Gold Valve kit, detailed instructions and a bottle of quality shock oil to complete the job. Everything you need to transform your mushy stock shock into suspension that really works.

$14.95

Shock Oil

DR650 All
Shock Oil

A 1 Liter bottle of light viscosity 3w shock oil. This is enough to rebuilt your shock if you have ordered a new shock head, or just need to replace the old fluid.

Select Rate:



Performance Shock Springs

(Made in USA) DR650 '96-Current
Performance Shock Springs

The correct spring rate for your weight will give a smoother more controlled ride. No more bottoming and better traction and confidence off-road.

* Requires adapter collar (included)

Recommended rates:

  • Rider & gear up to 150 lb = Stock 6.5kg/mm
  • Rider & gear up to 200 lb = 7.5kg/mm
  • Rider & gear 200-275 lb = 8.3kg/mm
  • Rider & gear 275-350 lb = 8.6kg/mm
  • Rider & gear 350 lb & up = 9.6kg/mm

$169.95

Race Tech Rear Shock Gold Valve

DR650 '96-Current
Race Tech Rear Shock Gold Valve

The DR650 suffers from poor compression damping and limp rebound damping. The Race Tech Gold Valve allows you to tune both compression and rebound valving for vastly improved performance.

  • Bolt-on shock valving for riders serious about suspension performance
  • Improves control, traction, plushness and bottoming resistance
  • Improved, long-wearing, low-friction sealing design decreases fade
  • Includes complete instructions

Click here for our installation guide.

$37.95

Shock Seal Head Kit

DR650 '96-Current
Shock Seal Head Ki

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper

$24.95

Shock Bumper

DR650 '96-Current
Shock Bumper

Heavy duty shock bumper. The stock bumper is prone to disintegrating with age. If you are re-valving your shock it's a good idea to be sure the bumper is in good shape.

$49.95

Shock Spring Thrust Bearing

DR650 '96-Current
Shock Spring Thrust Bearing
Shock Spring Thrust Bearing

This thrust bearing is designed to sit between the shock spring and the preload adjusting nut on the shock. This bearing will eliminate spring binding during shock action and will make turning the preload collars much easier. The bearing kit includes two cupped washers, one thrust bearing and inner & outer o-rings to keep out water and dirt.

$69.95

Lowering Links

DR650 '96-Current (Made in USA)
Lowering Links

Billet aluminum lowering links. Lowers the rear suspension approximately 1 inch.

$78.95

Linkage Bearing Kit

DR650 '96-Current
Linkage Bearing Kit

Complete kit to replace the bearings and seals in the DR650 shock linkage. Includes the lower shock bearing.

$59.95

Swingarm Bearing Kit

DR650 '96-Current
Swingarm Bearing Kit

Complete kit to replace the bearings and seals in the DR650 swingarm pivot.

$34.95

New! 032618

Linkage Bearing Grease Tool


DRC Link Lube Injector

Makes installation of your linkage bearings much easier. Also simplifies maintenance of those bearings.

  • Linkage bearing grease tool
  • Allows placing bearing needles on bearing race while greasing linkage bearings
  • Will thoroughly apply adequate grease on your suspension linkage bearings

$34.99

Race Tech's Motorcycle Suspension Bible

(Made in USA)
Race Tech's Motorcycle Suspension Bible

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: Thede explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Choose Color:

$99.95

Warp 9 Fork Brace

 DR650 '96-Current (Made in USA)
Warp 9 Fork Brace
Warp 9 Fork Brace

The gang at Warp 9 has come up with another winner. A CNC carved fork brace to stiffen the notoriously wimpy front end on the DR. Have more confidence in your front end on or off the pavement.

Split design means that installation takes minutes without having to remove the forks. Available in a clear or black anodized finish.

$179.95

SuperBrace Fork Brace

DR650 '96-Current (Made in USA)
SuperBrace Fork Brace
SuperBrace Fork Brace

SuperBrace is the leading motorcycle fork stabilizer. This patented brace provides better stability, superior aerodynamics and a more streamlined look than other multi-piece braces on the market.

  • Reduces low and high speed wobbles
  • Improves stability in tight cornering
  • Improves tire life and reduces cupping
  • Decreases sensitivity to rough road surfaces and rain grooves
  • Each SuperBrace is designed and manufactured for each specific motorcycle and made of 6061-T6 aircraft aluminum
  • Ten minute easy installation

$29.95

Fork Boots

Sold in pairs
Fork Boots

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Choose black, blue, red or yellow.

 

fork boot black fork boot red fork boot royal blue fork boot yellow

$27.95

Fork Bushing Kit

DR650 '96-Current
Fork Bushing Kit

Kit includes all the fork bushings, o-rings, snap rings and washers this kit comes with what it needs to completely rebuild your front fork bushings

$39.95

Steering Head Bearing Kit

DR650 '96-Current
Steering Head Bearing Kit

Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life. This set of high quality replacement steering stem bearings include:

  • Upper and lower tapered bearings
  • Upper and lower bearing races
  • Upper and lower seals

$29.95

Fork Tool

DR650 96-current
Fork Tool

Keeps the damper rod from turning so you can remove the bottom fork bolt. We use ours all the time when replacing fork seals or installing cartridge emulators. It's a good addition to any tool box as it will fit many other bikes.

$19.95

Fork Oil Level Gauge


Fork Oil Level Gauge

Having the proper fork oil level is imperative to the handling of your bike. Setting the correct fork oil level is a snap with this fully adjustable gauge. The adjustable aluminum level plate can be set from 0 to 295mm. The oil reservoir has single milliliter markings up to 60ml.

Being able to accurately tune your forks by adjusting the oil level can make them better resist brake dive or bottoming. Oil level should be thought of as a fine tuning method to make your choice of spring rate work perfectly for your bike.

$32.95

Nitrogen Needle


Nitrogen Needle

Showa removed the schrader valve on the reservoir of the DR rear shock sometime in the 2014 model year and now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Exhaust

Back to Top
We recommend Anti-Seize on exhaust fasteners

$475.95

LeoVince X-3 Enduro Slip-On Muffler

DR650 '96-Current
LeoVince X-3 Enduro Slip-On Muffler
LeoVince X-3 Enduro Slip-On Muffler

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

We recommend using Anti-Seize on the screws that hold the exhaust tip.

$349.95

New! 021218

DG RST Muffler

DR650 '96-Current (Made in USA)
DG RST Slip-On Muffler
DG RST Slip-On Muffler

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new muffler joint gasket that goes between the header and the muffler.

$219.95

GSXR Mid-Pipe Kit

DR650 '96-Current (Made in USA)

GSXR Mid-Pipe Kit

GSXR Mid-Pipe Kit

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required.

This mid-pipe requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.

Lose or break a exhaust spring holding the muffler to the mid-pipe? Click here to order a new set.

$349.98

FMF PowerCore 4 Muffler

DR650 '96-Current (Made in USA)
FMF PowerCore 4 Muffler

New from FMF. The PowerCore 4 spark arrestor muffler. FMF developed the PowerCore 4 to increase the horsepower and torque throughout the entire power curve. Space Age packing for maximum packing life. Removable spark arrestor included. Louder than the Q4. Approximately 99db or about 96db with optional Quiet Insert (see below) installed.

This part is out of stock until end of October! Sorry for the inconvenience. If you order now, we will ship your muffler the moment it arrives.

$39.95

Quiet Insert for Q4 and PowerCore 4

(Made in USA)
Quiet Insert

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need. It will fit Q4, Q4 Hex, PowerCore and PowerCore Hex. For those of you with the PowerCore models, it will reduce the sound level from about 99db down to about 96db.

$264.95

DG Performance V2 Slip-on

DR650 '96-Current (Made in USA)
DG Performance V2 Slip-on

The V2 Series Slip-On muffler features an aluminum body, TIG welded components, stainless steel inlet tube and a great new look. This Lightweight Slip-On weighs approximately 5.5 lbs.

The DG Performance systems offer increased throttle response, power and torque. Standard sound level is approximately 98 db. Equipped with a US Forestry approved spark arrestor. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Select Model

DG Quiet Insert


DG Quiet Insert

The 1" Quiet Insert will shush up the sound level of the DG pipe from about 99db down to about 96db. Definitely takes the sharp edge off the bark.

$389.95

New! 040917

Yoshimura RS-2 Slip-On Muffler

DR650 '96-Current
Yoshimura RS-2

The RS-2 is a potent and versatile design that evolved from their original TRC, engineered to provide increased power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core — and it offers the added bonus of outstanding performance in a value-priced package.


  • Diamond-shaped sleeve
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • USFS Approved spark arrester included
  • 6.8 lbs lighter than stock

$379.95

Two Brothers Racing M7 V.A.L.E. Slip-On Muffler

DR650 '96-Current
Two Brothers Racing M7 V.A.L.E. Slip-On Muffler

Lighter weight, more power & good looks. U.S. Forestry Service approved Spark Arrestors are included with all M-7 V.A.L.E. off-road slip-on exhaust systems. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

$29.95

Two Brothers Racing - Sound Suppressor


Two Brothers Racing - Sound Suppressor

Designed to be used in the Two Brothers Racing M2R or M7 mufflers. A straight-through sound diffuser, the TBR P4 PowerTip quiets the pipe to 95-99 dB with no significant loss of horsepower.

Choose Model:

$359.95

Supertrapp IDS2 Tuneable Silencer

DR650 '96-Current
Supertrapp IDS2 Tuneable Silencer

Tunable for sound and performance. United States Forest Service-approved spark arrestor. Lightweight brushed aluminum body sheds pounds over stock exhaust. Kit comes complete with mid-pipe and 12 internal disks.

The Dyno-tuned Racing Series core provides added power and is interchangeable with Quiet Series.

• All kits comes complete with mid-pipe and 18 internal disks. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

$29.95

Hot Springs Heat Shield

(Made in USA)
Hot Springs Heat Shield

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

$7.95

GSXR Mid-Pipe Kit Springs

(Made in USA)
GSXR Mid-Pipe Springs

Helix brand exhaust springs made from zinc plated music wire. These are the springs we use on our GSXR Mid-Pipe Kit. If you lose one, or break one, these are the direct replacements.

Choose Color:

Cycle Performance Exhaust Wrap

(Made in USA)
Cycle Performance Exhaust Wrap

Set your bike apart with a custom exhaust look.. Withstands direct heat up to 2000°F

  • 2"x25' wrap available in black or natural
  • 4ea stainless steel tie wraps

$449.95

ProCycle SS1 Muffler

DR650 '96-Current (Made in USA)

It's been a long time coming but it's finally here. Our own maintenance free exhaust for the DR650. The 3 chamber design never requires any repacking. It flows well and sounds great. In-house testing showed a 85dB sound level using the USFS J1287 testing procedure. 85dB is the same result we got with the GSXR 40F0, a bit louder than stock but quiet enough to live with every day. Made in the USA. All stainless steel welded construction. The muffler weighs 8 lb and the entire assembly with mid-pipe and hardware weighs in at 12 lb. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe. A spark arrester is not included but you can add one from the listing below.

$29.95

Spark Arrester


Spark Arrester

The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.

$379.98

FMF Q4 Slip-On Muffler

DR650 '96-Current (Made in USA)
FMF Q4 Slip-On Muffler
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB
  • 8 pounds lighter than the stock muffler

This part is out of stock until end of October! Sorry for the inconvenience. If you order now, we will ship your muffler the moment it arrives.

FMF Full System: Q-4 muffler & PowerBomb Headpipe

$209.95

FMF PowerBomb Stainless Steel Headpipe

DR650 '96-Current (Made in USA)
FMF PowerBomb Stainless Steel Headpipe

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield.

!  Exhaust system orders ship Parcel Post Only. within the US. Why?

$569.98

FMF Full System: Q-4 muffler & PowerBomb Headpipe

DR650 '96-Current (Made in USA)
FMF Full System: Q-4 muffler & PowerBomb Headpipe

Buy both and save. Includes the FMF Q-4 and FMF header pipe.

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB

This part is out of stock until end of October! Sorry for the inconvenience. If you order now, we will ship your muffler the moment it arrives.

!  Exhaust system orders ship Parcel Post Only. within the US. Why?

FMF Full System: Q-4 muffler & PowerBomb Headpipe

$369.95

Pro Circuit T-4 Slip-On Silencer

DR650 '96-Current
Pro Circuit T-4 Slip-On Silencer

Body is made from lightweight 6061 T-6 brushed aluminum and the end cap and intake tube are stainless steel. Silencers include wire-meshed spark arrester that can be removed for closed-course racing. Optional end caps allow fine-tuning of power delivery for different types of riding and terrain. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

$18.95

Muffler Joint Gasket

DR650 '96-Current
Muffler Joint Gasket

This gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.

$8.95

Exhaust Gasket

DR650 '96-Current
Exhaust Gasket

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

Choose Bolt Type:

$8.95

GSXR Muffler Seal Ring


GSXR Muffler Seal Ring

If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

$32.95

Stainless Steel Heat Shield


Stainless Steel Heat Shield

This universal heat shield provides great looks at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"

$34.95

FMF Heat Shield


FMF Heat Shield

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on.

$33.95

Pipe Armor


Pipe Armor Pipe Armor

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

Choose Length:

Muffler Packing Pillows

(Made in USA)
Muffler Packing Pillows

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal and easy to install. Pillow can be trimmed to length to fit different mufflers. Comes with cap stuffer to fill packable end caps.

$31.95

Universal Stainless Repack Kit

(Made in USA)
Universal Stainless Repack Kit

Re-pack your silencer with this pro-quality, three layer packing system and restore the power you have blown out.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets

Lighting & Electrical

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$219.95

High Output 250 Watt Stator

DR650 '96-Current
high output stator dr650

Top of the line high-output stator for the DR650. 25% more output than the stock unit, approximately 50 additional watts. Now you can have enough power to run those driving lights and/or heated riding gear.

50 watts might not sound like much but the stock lighting, ignition and battery charging consumes about 140 watts. This only leaves a maximum 60 watts available for additional accessories. Adding another 50 watts will almost double the power available for additional electrical accessories. Don't forget to add a fresh stator cover gasket.

$168.95

High Output 240 Watt Stator

DR650 '96-Current
High Output 240 Watt Stator

A direct replacement for your stock stator with an additional 20% of output, approximately 240 watts. Enough to power that heated vest you've been wanting and then some! Even has a new pulse coil wired in. OEM style connectors and rubber grommet make installation a snap. Each unit is tested prior to shipping and includes a 1 year limited warranty.

Don't forget to add a fresh stator cover gasket.

$39.95

Pulse Coil

DR650 '96-Current
Pulse Coil

Also known as the pickup coil or pulser. This is a known weakness on the DR650. When it fails there is no spark. Here we have a replacement pulse coil. It has the correct polarity and color coded wires. Small and light enough to carry as a spare on those long trips. Don't forget to add a fresh left case gasket.

Choose Package:

Micro-Start Portable Jump Start and Power Supply


Micro-Start Portable Jump Start/Power Supply
Micro-Start Portable Jump Start/Power Supply

A device that you can keep in your fanny-pack, backpack or even pocket that can jump-start your motorcycle or car. It can also charge your cell phone, GPS unit, laptop or other electronic devices.

  • XP-1 is 6" x 2 7/8" x1" 14oz.
  • XP-3 is 5" x 2 7/8" x 1" 12oz.
  • Holds a charge for up to a year.

Review by Dirt Wheels Magazine

XP-1:
  • 200 Amp- 400 Peak Amp
  • 12000 mah Capacity
  • 19V Output Port for Laptops
  • 12V Standard Output Port
  • 5V 2A USB Port
  • Detachable Mini Jumper Clamps
  • 3 power ports: 19v for lap tops, 12v standard output, and a USB 5v output for USB powered devices
  • A Universal Cable with 8 different detachable tips to fit all the different brands of Laptop charging ports (Apple, Acer, Dell, HP, Asus, and more)
  • A Universal Cable for 12v standard plug accessories such as Mobile DVD players and heated gear. (8amp max)
  • A Universal USB Cable with 4 of the most common connectors (iPhone, Lightning, micro USB, mini USB) for portable Electronics such as Cell Phones, iPads, iReaders (Kindles), PSPs, GPS, tablet computers, and anything else using the 5V USB standard
  • 1 Home Charger (to charge the XP-1)
  • 1 Mobile Charger for plugging into cigarette lighter socket (to charge XP-1)
  • Nylon zippered carrying case
XP-3:
  • 200 Amp- 400 Peak Amp
  • 8000mah
  • 5V 2a USB Port
  • Micro-Start XP-3 Unit
  • Detachable Mini Jumper Clamps
  • A Universal USB Cable with 4 of the most common connectors (iPhone, Lightning, micro USB, mini USB) for portable Electronics such as Cell Phones, iPads, iReaders (Kindles), PSPs, GPS, tablet computers, and anything else using the 5V USB standard
  • 1 Home Charger (to charge the XP-3)
  • 1 Mobile Charger for plugging into cigarette lighter socket (to charge XP-3)
  • Nylon zippered carrying case
Choose Package:

$119.95

JNS LED Headlight

DR650 '96-Current
JNS LED Headlight
JNS LED Headlight

This kit is not just a bulb, but an entirely new LED specific headlight! A specially designed adjustable steel mounting bracket replaces the stock unit. Included is a wiring harness and all the required hardware to make this installation quick and easy and entirely plug and play. No cutting, no drilling, no wiring modifications are necessary. The headlight features separate low and high beam projectors in a custom headlight shell designed specifically for this LED bulb.

NewNow available with a Black Chrome headlight reflector!

Check out the images below for stock vs. LED patterns and brightness images.

JNS LED Headlight  JNS LED Headlight  JNS LED Headlight  JNS LED Headlight

$64.95

3800 Lumen LED Headlight Bulb


3800 Lumen LED Headlight Bulb

New and improved. Brighter (3800 Lumens), better low/high beam contrast, smaller, lower Kelvin color temperature (5500K), replaceable drivers and easier to install. All of these features and the most reliable LED bulb currently available. It only draws 20 watts.

This bulb fits H4 bases only, has Cree XML2 emitters and is fan cooled for extreme conditions. Further features include vibration proof and water-resistance, even complete submersion.

$16.95

Heavy Duty 12V H4 Bulb

DR650 - All Years
Heavy Duty 12V H4 Bulb

This is a standard H4 bulb that has an 90 watt low beam and a 100 watt high beam. This is an easy lighting upgrade that should not over tax a stock charging system.

Choose Kit:

Trail Tech Equinox 60mm LED Light


Trail Tech Equinox 60mm LED Light
Trail Tech Equinox 60mm LED Light

Trail Tech's 60mm LEDs are perfect for any riding adventure, no matter the conditions. Throwing out over 1,000 lumens brightness at only 10 watts, it is one of the most efficient lights on the market.

Three power modes allow performance at any circumstance, from Hi mode for lighting up the night to Low mode for daytime driving light.

The anodized billet aluminum housing is durable and promotes better heat management. Aluminum reflector with vacuum metal deposition creates the most accurate spot beam.

! This light is being discontinued. Only 1 left in Stock

Choose Beam Type:



$119.95

VisionX Solstice 10 Watt LED Light


VisionX Solstice 10 Watt LED Light

Each 10 watt Solstice Solo produces 900 lumens. Roughly equal to a 50 watt halogen bulb. These are still one of the brightest LED off road lamps on the market. The rugged and compact 2” x 2” square die-cast aluminum housing makes mounting easy. The Solstice Solo also features a 4 sided channel design that allows you to interlink it on all four sides with another Solstice Solo pod. Includes stainless steel mounting bracket and waterproof connection. The Elliptical pattern is wide and flat. Sold each.

Choose Mount:

RAM Light Mounts

For LED Auxiliary Lights
RAM Light Mounts

The perfect solution for mounting those LED auxiliary lights. The base of the RAM mount is held by your mirror. This puts the light where you can easily adjust the angle for different riding situations. We have 2 types to choose from. The Equinox mount fits Trail Tech Equinox lights or any other light with a 10mm or 3/8" mounting stud. The Solstice mount fits VisionX Solstice lights or any other light with a 6mm or 1/4" hole in the mounting bracket.

Sold individually.

RAM Light Mounts RAM Light Mounts RAM Light Mounts
Select Model:

B&B Aux. Light Mounts-Single & Double

DR650 1996-Current
Auxillary Light Mounts-Single & Double
Auxillary Light Mounts-Single & Double

An Auxillary Aluminum Light Mount for your DR. Put whatever you like up front for better night visibility as well as great daytime visibility to other vehicles. Win-win situation. You can go bar time light on the Single Mount, or go to two large single lamps with the Double Mount.

However you set it up, you will be thrilled with all the night light you put out and how much better cars see you even during the daylight hours.

Auxillary Light Mounts-Single & Double
Select Mount Type:


JNS Engineering Auxiliary Light Mounts


These heavy-duty aluminum brackets are laser cut from 0.190" 5052 Aluminum then powdercoated black for good looks and protection. Designed specifically for mounting auxiliary lights to the front of your DR650, the mount goes between the fender and the lower triple clamp. Longer fender bolts are included in each kit. installs in 10 minutes.

Three options are available: two different dual mounts that place the lights outside the fender and a single, center type mount. The 2" mount is for smaller type lights and is 8-5/8" between the mounting holes while the 3" is 10-3/8" between the mounting holes. If you are going to use larger style lights, the 3" mount is for you.

! Note! The Dual 2" and 3" mounts do not work with the Acerbis 6.6 gallon tank! They make contact prior to full lock. Mounts are fine with all other oversize tanks.

JNS Engineering Auxiliary Light Mounts JNS Engineering Auxiliary Light Mounts JNS Engineering Auxiliary Light Mounts JNS Engineering Auxiliary Light Mounts

$8.95

Light Mounting Bracket


Light Mounting Bracket

Use these brackets to mount your Solstice LED lights. They will bolt directly on to the DR650 lower triple clamp bolts. This makes for a clean 'tucked in' installation. Sold in pairs.

Light Mounting Bracket Light Mounting Bracket

$21.95

Headlight Adjusters

DR650 '96-Current (Made in USA)
Headlight Adjusters
Headlight Adjusters

We make these thumb-screws to replace the stock headlight adjustment screws. When you are loading the bike up for a long trip or swapping out your dirt wheels for the motard setup your headlight aim changes. These adjusters make it much easier to keep your headlight aimed properly. This is even more important if you are running the HID headlight as it is very easy to dazzle oncoming traffic if your headlight isn't aimed correctly.

Sold in pairs.

$109.95

SignalMinder

(Made in USA)
Signal Minder

The signalMinder unit is designed as a plug-in replacement for many Japanese bikes. signalMinder uses a computer chip to cancel the turn signals at one of three selectable time outs; 10, 20, 30 seconds.

You can also make it so that all four of your signal lights also act as running lights and establish a dual-channel system on your bike. With the dual-channel system, when you activate the RIGHT turn signal three times in succession, you get 4-way hazard flash lights.

If you hook-up the 12 volt supply from the brakes to the signalMinder brake input you can program in a brake flash option. There are all kinds of options and configurations using this electronic tool.

Please Note! No wires on the bike have to be cut. The kit includes Scotchlok brand of Insulation Displacement Connectors (IDC) to tap into existing wires.

Optional Add on:

$79.95

Tuff Lites Flexible LED Turn Signals

Sold in pairs
>Tuff Lites Flexible LED Turn Signals
Tuff Lites Flexible LED Turn Signals

They're back at last! The new folks at Extreme Dual Sport are now making the Tuff Lites again. The unique feature is a metal spring in the Tuff Lite stalk to allow it to bend a long way in any direction without breaking.

  • Flexible stalk, 180 degree deflection with no fatigue
  • Ultra tough housing and lens
  • All weather

! LED turn signals require an LED flasher

! Bikes with single dash indicator require a diode kit

Tuff Lites Flexible LED Turn Signals
Optional Add on:

$29.95

"Crash Advantage" LED Turn Signals

Sold in pairs
"Crash Advantage" LED Turn Signals

These bright LED turn signals will bend more than 90 degrees without damage. Only 2 1/2" long.

! LED turn signals require an LED flasher

! Bikes with single dash indicator require a diode kit

More Info

$29.90

Mini Turn Signals

4 Pack
Mini Turn Signals

These signals have short rubberized flexible stems and bright mini halogen bulbs.

Choose Color:
Amber


Clear

Factory OEM Replica Turn Signals

DR650 '96-Current
Factory OEM Replica Turn SignalsFactory OEM Replica Turn Signals

Reproductions of the original factory turn signals. Save a bundle compared to the $70+ each cost of the OEM signals. The wire pigtails plug directly into the factory harness. No cutting or splicing necessary. Choose original style amber lens or clear lens with amber bulb.

$19.95

LED 12V Turn Signal Flasher


LED 12V Turn Signal Flasher

Works with LED type turn signals. For DC (battery) systems only.

$21.95

LED Turn Signal Resistor Kit


LED Turn Signal Resistor Kit

Allows LED type turn signals (and low wattage flush mounts) to flash using a standard flasher unit. Connectors included. One kit works with 4 signals.

$12.95

LED Signal Diode Kit


LED Signal Diode Kit

This Diode Kit is only necessary if you have a single indicator for your turn signals. One dash light for both left and right signals (such as on the DR650).

This kit allows power to flow in just one direction from the LED signals to the indicator light regardless of which direction you are signalling.

$149.95

New! 090418

Starter Motor

DR650 '96-Current
Replacement Starter Motor

These are new starters that are manufactured to meet or exceed OEM specifications. Pull out your old starter, put in this new one and go riding. These units are built to provide a longer life than the OEM unit with these features:

  • The armature is insulated for rust and corrosion protection.
  • Rubber seals on the top and bottom of the unit ensure a dry operation.
  • 90/10 copper bushings.

$64.95

Warp 9 Ball Bearing Starter Cap

DR650 '96-Current
Warp 9 Ball Bearing Starter Cap
Warp 9 Ball Bearing Starter Cap

Sound like you have a rooster in your starter? The starter bushing in the DR650 leads a tough life. Exhaust heat and minimal lube from the factory take their toll. Warp 9 has a high quality solution - a billet starter cover with a sealed ball bearing.

  • CNC machined starter endcap
  • Black anodized for good looks
  • High Speed Abec 3 double sealed roller bearing installed
  • Reduced amperage needed to start bike
  • Brushes will have extended life

$39.95

Starter Brush Kit

DR650 '96-Current
Starter Brush Kit

Replacement brush plate kit fits both original stock or aftermarket starter.

$29.95

New! 050118

LED License Plate Frame

(Made in USA)
License Plate Frame w/LED Lights

This black motorcycle license plate frame includes six white full-spectrum HID type LED bulbs on a 6-inch strip for bright illumination of your license plate. The LED motorcycle license plate frame is made with a sturdy cast aluminum and powder coated in a black finish that won't easily come off or get scratched. You can see the six LED's in the upper edge of the frame in the image above.

Outside frame dimensions are 7.25 in. wide by 4.2 in. tall for a license plate that is 7.1 in. x 4.1 in. The center to center mounting hole distance is 5.7 in. All mounting hardware is included.

$24.95

Taillight Lens w/ Clear Panel

DR650 '96-Current
Taillight Lens w/ Clear Panel

This lens has a clear panel on the bottom to illuminate your license plate. Allows bolting your plate directly to the rear fender. Does not fit Australian models.

$59.95

Brake Light Safety Pulser

(Made in USA)
Brake Light Safety Pulser

Grab the attention of rear-enders! This device will pulse your brake light automatically to get their attention. There are over 1000 possible pattern combinations with individually programmable Flash Speeds, Pre-Delay, and Flash Durations, as well as a disable feature to disable the unit. This device gives the end user the widest range of possibilities for customizing your tail light safety flash. With simple programming setup using only your brake lever, their is no disassembly or removing of the seat required to change the programming on the device.

Features:

  • Independently programmable flash speed, flash duration, and pre-delay.
  • Works for LED or Standard Bulb Tail Lights.
  • All Solid State design.
  • Meets or exceeds OEM load rating specifications.
  • Designed for DC electrical systems (most are).
  • Over 1000 possible flash pattern combinations.
  • Simple programming setup with your brake lever.
  • Extremely compact unit size; 20mm x 20mm x 12mm.

$14.95

Auxiliary Power Plug

DR650 '96-Current
Auxiliary Power Plug

The DR650 has two unused 'switched' power plugs. One behind the headlight and another under the seat. This plug & pigtail assembly allows you to easily access a 12v power supply that is only on when your key switch is on.

Use it to power a GPS, charge a cell phone, run heated grips or even power a relay. Plug has leads approximately 1 foot long and a 7.5 amp miniature blade fuse.

$34.95

Noise Isolating Earbuds/Speakers


Noise Isolating Earbuds/Speakers

These lightweight earbuds function like any other set of earbuds, but make a better and more comfortable seal. This helps put music, phone, GPS, intercom, etc. from the built-in speakers, to where it matters most. The unique earplug design ensures that wind and engine noise is blocked and more sound from your device is channeled straight to your ear. The ComforTwist Foam Plugs have a Noise Reduction Rating (NRR) of 23db. The ComforTiered Silicone Plugs have a NRR of 26 db. Their low profile allows them to easily fit under your helmet. Total length of wire is 54", enough to reach just about anywhere you need.

This new version includes an IsoTalk Noise Isolating Mic with a Quickdraw Easy Access Control. Complete instructions are included.

If you would like just standard high-quality NoNoise Ear Plugs, click here.

$14.95

ThumbDogs


ThumbDogs

These simple add-ons stretch and grip to the finger of your favorite glove using Grrprr technology. Users can operate a phone or any touch screen device and never have to remove their nice warm gloves.

A special conductive material enables you to interact with capacitive touch screens quickly and easily. There are two ThumbDogs to each package so you can double digit type just like you would in the real world. You can also put one on your index finger to operate your GPS.

$169.95

MOSFET Voltage Regulator/Rectifier

DR650 '96-Current
MOSFET Voltage Regulator/Rectifier

Modern technology for the DR650s charging system. Mosfet style regulators produce less heat, are more efficient and last longer than old tech 'shunt style' regulators. Includes adaptor bracket to fit into the existing space on the bike.

$109.95

Voltage Regulator

DR650 '96-Current
Voltage Regulator

Heavy duty replacement voltage regulator. More robust but lower cost than the factory unit.

Optional Add On

$191.95

New

Antigravity Lithium "RS" Battery

DR650 '96-Current
Antigravity Battery
Antigravity Battery

Antigravity Batteries introduce the ground-breaking "RE-START (RS)" line of batteries. These are the first batteries with built-in jump starting! They intelligently monitor their status, and just before going completely dead, puts itself to sleep with just enough energy to get your vehicle started again. Simply press the RE-START button located on the battery, then start your bike and ride away!

These are an extremely lightweight (2.3 lbs.) and high-powered Lithium-Ion replacement battery for motorcycles. These batteries offer the first Battery Management System (BMS) found on a powersport battery and includes low-voltage cut-off, over discharge, over-charge, and thermal protections with real time lithium-ion cell balancing.

Product Size is just 5.9"L x 3.5"W x 3.74"H. If you need additional spacers, select the optional Foam Kit to pad the battery in the battery box.

FEATURES
  • LONGER LIFE: Up to twice the lifecycle of lead/acid, and other lithium batteries due to the Battery Management System.
  • HI POWER: Up to 2 times the Cranking Amps of similar sized lead/acid batteries. Better starting and higher voltage at start-up.
  • ULTRA LIGHTWEIGHT: Up to 70% lighter than equivalent lead/acid battery.
  • FOUR TERMINALS: New 4 terminal design allows easy installation in any vehicle. Fits right or left hand Negative or Positive connections.
  • LOW SELF-DISCHARGE: This battery does not self-discharge like most batteries. They can hold a charge up to a year provided there are no "Parasitic Drains" (accessories that draw power when bike is off).
  • DURABILITY: Our lithium batteries are shock and vibration resistant making them perfect for ADV riding, racing, any application that requires a durable battery.
  • MOUNTING: You can mount this battery in any orientation as there are no liquids to spill or drain out.
  • ENVIRONMENTALLY SAFER BATTERY: No acid or heavy metals such as lead, cadmium, or mercury.
  • PRODUCT WEIGHT: 2.3 lbs.
  • PRODUCT SIZE: 5.9 x 3.5 x 3.74 in.
  • CRANKING AMPS: 360
  • AMP HOURS (Pb Eq): 10

$99.95

New

Lithium Featherweight Firepower Battery

DR650 '96-Current
Lithium Featherweight Firepower Battery

Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position. There is no hazardous acid or heavy metals, it is non-explosive and non-combustible.

The Firepower features Increased cranking amps over lead acid batteries and has a very fast recharge cycle and can be brought up to a 90% charge within 6 minutes and also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.

189.95

Shorai Lithium Iron Battery

DR650 '96-Current
Shorai Lithium Iron Battery

Shorai batteries deliver more energy faster, with less weight and with less wear on the battery per start cycle than any other brand or technology available on the market today.

  • Up to 80 percent lighter than their lead acid equivalents
  • Improved starting performance
  • Does not sulfate while sitting
  • Three year warranty
LFX19A4-BS12
  • Weight 2.3 lbs
  • Amp hours 19
  • CC Amps 285
  • Dimensions: 5.8"x 3.4" x 3.5"

Self-adhesive foam shims are included and insure a great fit to the battery box, as well as extra vibrational an thermal insulation.

Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output. "Smart" lead-acid chargers with automatic cutoff may be used for periodic charging, but will NOT work as a tender/maintainer and should be disconnected immediately after charge has finished. Older lead chargers without automatic shut-off should never be used. Improper charging is dangerous and will void your warranty. A Shorai BMS Charger - with Store Mode - is highly recommended for anyone who rides less than twice a month. Alternatively, you may disconnect the negative cable from the battery for storage, and charge once per year in that case.

$76.95

Shorai Charger


Shorai Charger

You can charge your Shorai battery with a regular battery charger but if you want the very best for it, this charger is designed for optimum performance by balancing the individual cells in the battery. Balanced charging ensures the battery reaches its fullest capacity and longest life. 'Store' mode allows long term long term maintenance storage.

Shorai Charge/Store Dedicated Battery Management System for Shorai LFX only. 2A Max charge rate, connects via BMS 5-pin port on LFX batteries. Includes modes for full charge, or long-term storage. Input USA 110~120V 50/60 Hz.

For Shorai Lithium Iron batteries only

$174.95

Ultra High Capacity Battery

DR650 '96-Current
Ultra High Capacity Battery

The ultimate lead-acid battery upgrade for your DR650.

40% more amp-hour capacity and 70% more cold cranking amps (230) than the stock battery. This is a genuine YUASA battery. Lasts longer and has increased vibration resistance. Generic brand batteries are not the same quality. Ships pre-filled, sealed and ready for service.

Choose Optimate:



Optimate Battery Maintainers/Chargers


Optimate Battery Maintainers/Chargers

Optimate 1 Global Charger-Maintainer

This charger is perfect for 24 hour, 7 days a week, 365 days a year smart battery maintenance. It delivers precise microprocessor controlled charging and long term maintenance. Maintain any type of 12 volt lead-acid filler cap / wet cell, sealed AGM (MF) or GEL battery without overcharging. Ideal for vehicles that are seldom or seasonally used, or in storage. Global Three-step charging program ensures effective charging of the battery and is totally safe for prolonged connection to the battery, without risk of overcharging. Automatic shut-down if short-circuited or battery disconnected. Dust proof case with wall mounts, with 6ft AC supply lead and 6 ft. charge lead ending in SAE connector. Velcro strap slot to hang the charger on handlebar. Weatherproof battery lead & OptiMate battery clip set included.

********************************

Optimate Battery Maintainers/Chargers

Optimate 2 Maintainer

OptiMate 2 senses the battery condition, recharges and then keeps the battery 100% ready. The OptiMate maintenance program delivers only what the battery needs, never overcharges, never undercharges. Provides power to the on board computer, display or antitheft alarm. Totally safe for vehicle electronics. Safe for long-term battery maintenance. Automatic shut-down if short-circuited or battery disconnected. Works with standard filler caps, and sealed maintenance-free units. Includes permanent ringlet connector with weatherproof cap and battery clips. Comes with global input (100-240V).

********************************

Optimate Battery Maintainers/Chargers

Optimate 3 Optimizer

Recovers sulphated batteries and then tests after charging. The maintenance program delivers only what the battery needs, never overcharges, never undercharges. Provides power to the on board computer, display or antitheft alarm. Diagnoses, recovers, charges, tests and optimally maintains, automatically. Comes with global input (100-240V). For batteries forgotten over the winter, OptiMate 3 will recover them from deep discharge and optimally recharge them. Batteries status can be checked at a glance. OptiMate 3 will then maintain the battery at full charge safely for months at a time and increase life by up to 400%. Works with standard AGM, and gel batteries. Do not use with Lithium batteries.

********************************

Optimate Battery Maintainers/Chargers

Optimate Lithium

OptiMate lithium, the first OptiMate to protect your LiFePO4 battery unlike any other charger. Will protect your investment and keep your Lithium Iron Phosphate (LiFePO4/LFP) battery performing as advertised for a very long time. With 5 Amps of charge current available, OptiMate lithium's unique multi-step program recharges and balances cells within the battery quickly and efficiently. Optimate lithium's maintenance program delivers current to the vehicle circuitry, protecting and keeping the battery at 100% charge. Tests and displays battery condition before charging. Voltage retention test is conducted for 30 minutes during which no charge current is delivered, and provides results indicating the battery's general state of health. The 12-hour MAINTENANCE CHARGE CYCLE consists of 30-minute float charge periods at a voltage of 13.6V followed by and alternating with a 30-minute "rest" (no charge current) periods. Includes permanent ringlet connector with weatherproof cap and a set of battery clips.

$44.95

New! 031518

Battery Tender Jr. Selectable


Battery Tender Jr Selectable

The Battery Tender® Junior Selectable is a trickle charger with a brain. It will keep your Lead Acid, AGM or Lithium battery fully charged so that it is ready to go when you are. It's fully automatic, small and lightweight-great for small spaces.

This smart charge has battery chemistry selection and will automatically select the battery type and then complete a 4-step charging program (Initialization, Bulk Charge, Absorption Mode, Float Mode) with a max output of 12v @ 800mA. Then it will automatically switch to float/maintenance voltage after fully charging the battery. If the battery voltage drops too far under load, full charger output power resumes. It also has a solid state two color LED that indicates state of charge.

Put the clamps on the wrong terminals and reverse polarity protection takes over. No sparks - no problems. A 12 foot output cord, a 5 year warranty and the fact that it meets CA and OR appliance energy efficiency standards for battery charging systems make this a great little unit.

Optional Add on:

$59.95

AE Motosports Dashboard

DR650 '96-Current
AE Motosports Dashboard

New from AE Motosports is a Dashboard designed to power multiple electronic devices. It can also be used for accessory lights, heated grips or gear, whatever you like. You can also use the two pre-drilled holes to attach a RAM mount and place your phone or GPS unit on that while charging.

The dash panel is manufactured from laser cut steel and powdercoated black. Also included are 2 marine 12V cigarette lighter type outlets, 2 weather resistant switches, a wiring harness with a 5 amp fuse (and 10 amp spare) and complete instructions. Everything you need to mount it and connect the outlets back to the battery.

Click on the Optional RAM Ball Mount for the correct mount that bolts directly to the center of the console. Click here to see the ProCycle tested RAM Phone mount. (Note: Mounting hardware for RAM Mount not included.)

AE Motosports Dashboard AE Motosports Dashboard

$14.95

Auxiliary Power Plug

DR650 '96-Current
Auxiliary Power Plug

The DR650 has two unused 'switched' power plugs. One behind the headlight and another under the seat. This plug & pigtail assembly allows you to easily access a 12v power supply that is only on when your key switch is on.

Use it to power a GPS, charge a cell phone, run heated grips or even power a relay. Plug has leads approximately 1 foot long and a 7.5 amp miniature blade fuse.

$49.95

New! 050318

JNS Auxiliary Light Wiring Harness

DR650 '96-Current
JNS Auxiliary Light Wiring Harness

This auxiliary light harness is specifically built for the DR650 using the highest quality materials and components. Wire lengths, component locations, and end terminals are all predetermined and assembled for you. No electrical expertise needed! The relay is wired directly to the battery and Posi-Tap connectors are used to tap in to the existing headlight high beam circuit.

This eliminates the need for a separate switch to operate your auxiliary lights. When your high beam is on, your auxiliary lights will be too. Back to low beam and those high-powered beams will be off so you don't bother on-coming vehicles. There's also an in-line fuse holder for safety and peace of mind. A simple one page instruction sheet is included.

$12.95

Dash Indicator Relocation Bracket

DR650 '96-Current
Dash Indicator Bracket
Dash Indicator Bracket

Many DR650 riders have a tough time seeing their indicator lights. How about if you moved all those lights down in front of the speedometer where you could actually see them? This bracket does just that.

The bracket relocates the rubber mounted indicator light assembly to a rigid bracket centered on the handle bar mounts. Easy to install. No wiring modifications required.

No more running down the road with your blinkers on.

Optional Charging Cable:


$34.95

Weatherproof USB Charging System


Weatherproof USB Charging System

This compact, easy to mount, all weather USB Power Port is the answer for powering and charging your USB devices including cell phones, smart phones, most GPS units, MP3 players and some digital cameras.

Power port connects from battery to handlebars using included universal mount.

Select the correct charging cable for your application by clicking on "More Information".

click to enlarge click to enlarge
  • 18" power port and charging cables
  • Input Voltage: 12V ± 4.0V
  • Output Voltage: 5V ±.25V
  • Output Current: 1A Max
  • 3BR Powersports Universal Mounting System
  • Powers Garmin GPS as well as most cell phones and any other device that charges using 1A or less of USB power

Red Band USB Smart phone Quick-Charge Cables (Micro style connector)looks like standard USB data cables but have the built-in ability to signal smart phones such as Android or Windows to charge at full rate when plugged into any "dumb" charger such as car chargers, wall adapters or 3BR Powersports TAPP series of all-weather USB power ports. Charging at full rate can reduce the charging time by as much as two hours and will easily keep up with power hungry applications such as GPS or video.

Red Band GPS Power cables (Mini style connector) enable Garmin Nuvi GPS to navigate when plugged into a generic USB power port. Garmin Nuvi uses the cable to determine which mode, navigate or data, the GPS should be operating in. Using a standard USB data cable to power a Garmin Nuvi will cause it to go into data mode for transferring maps, route/track data, pictures etc. The Garmin factory power cable is used to enable navigation mode. However, the Garmin power cable is unsatisfactory for powersports applications as it is not weatherproof, is way too long and is only supplied with a cigarette lighter-type of plug. The 3BR Powersports Red Band GPS power cable looks like a standard USB power cable with a USB Type A plug on the source end but it has internal circuitry to make it appear to the GPS as a Garmin power cable. The USB Type A plug allows powering the GPS from any generic USB port and allows use of 3BR Powersports power port cables for full all-weather protection.

Choose Package:

Optional Add On:

Panel Mount SAE Socket


OptiMATE Cable O-20
OptiMATE Cable O-20

The Optimate Cable O-20 is a SAE weatherproof bulkhead/panel mount power source. Main body fits a 1" dia. hole. With space in the dash area of the DR kind of limited, we offer an optional stainless steel bracket that will bolt to your handlebar clamp, making for a clean and easy installation. Overall length of the unit is 12" from top of bulkhead to end of connector. Both connectors are industry standard 2-pin SAE connectors.

Cable max. rating is 10 Amps. Includes an in-line rubber seal at the connector end and a protective cover at the bulkhead for when you don't have something plugged in. Unit has a 3-year limited warranty.

Don't have a cable back to your battery? Then select the package that includes that as well.

Lower image shows the mount side with the optional Mounting Bracket installed.

Choose Package:

USB Device Charger


USB Device Charger

This mini USB device connects to a battery cable with a SAE connector just like the typical Battery Tender outlet and allows you to charge your iPad, iPod, iPhone, GPS unit, camera or Smart phone. Input is 12 Volts, output to the USB port is 2.1A maximum, perfect for your phone or low or other USB devices.

Choose Package:

12V LED Flashlight/Charging System Indicator


12V LED Flashlight/Charging System Indicator

This great little 6-LED flashlight goes right into your SAE battery charging socket for hours of light. In addition, it has a charging system check that lets you know if your bike is charging properly. All with a 40 inch cord so you can see in those out of the way places when you need to.

Don't have a cable from your battery? Well, select the package and we will include a cable that goes from your battery to a SAE type connector to plug in your light or charge your battery when at home. This is a fused circuit to protect your battery.

Choose Package:

LCD Digital Voltmeter-Quick Disconnect


LCD Digital Voltmeter-Quick Disconnect

Deltran quick-disconnect plug with LCD voltmeter display. Plug this into your Battery Tender, or any SAE cable, to see a LCD display of the battery voltage. Three LED lights indicate the state of charge as well. Easily unplug it whenever you need to get the charger hooked back up.

$49.95

Digital Voltmeter and Bracket


A digital voltmeter that can be mounted almost anywhere thanks to our multi-position stainless steel bracket. This will tell you how your charging system is doing and whether or not you need to turn off the laptop and in-flight movie system for awhile. Completely waterproof and comes with connectors, wires and thorough instructions. We consider this a 'must have' device for riders who use heated riding gear, heated grips, additional lighting, GPS, etc.

Digital Voltmeter and Bracket Digital Voltmeter and Bracket

$89.95

Taillight Conversion

DR650 '96-Current
Taillight Conversion

The 250 taillight & brake light fits perfectly into the pocket from the stock DR650 taillight on the rear fender. Smaller and much better looking than the original. Totally 'plug-n-play'. The wire pigtail plugs directly into the DR650 harness just like stock. Look below for kit that includes DR250 taillight, LED license plate light and ProCycle license plate bracket.

Taillight Conversion
Select Option

New

B&B License Plate Holder

DR650 1996-Current
B&B License Plate Holder

Ditch the stock ugly plastic sub-fender and install a B&B License Plate Holder. Comes with an LED light to keep that license plate all lit up at night.

If you still have that large stock taillight, consider changing your tailllight to the sleek DR250 light at the same time. The light fits right into the molded portion of the fender and is an OEM Suzuki unit.

$29.95

License Plate Bracket

DR650 '96-Current (Made in USA)
DR650 plate bracket License Plate Bracket

Heavy gauge stainless steel bracket bolts directly to your subframe under the rear fender. Eliminates the ugly stock plastic plate holder. With this bracket we recommend using the license plate light listed below (not included).

$17.95

LED License Plate Light


LED license plate bracket DR650 LED License Plate Light DR650

License plate light with 6 LEDs. Very compact and easy to mount. This is for the LED license plate light ONLY. See below for the stainless steel license plate bracket.

$129.95

Clean-Up Your Backside

DR650 '96-Current
Clean-Up Your Backside

This is a simple three piece kit you can install in minutes that cleans up the stock DR rear-end. We use the 250 taillight that fits perfectly into the pocket of the stock taillight on the DR650 fender. It is smaller, looks great and is out of harms way more than the stock unit. It is a total 'plug-n-play' as the wire pigtail plugs right into the DR650 harness just like stock. Then we use a small LED light to keep you legal and illuminate your license plate, which gets mounted to our custom stainless steel bracket, eliminating the stock ugly plastic mount.

Kit includes:

  • Stainless Steel License Plate Bracket
  • 250 Taillight/Brake Light Lens
  • LED License Plate Light

$18.95

LED Taillight/Brake Light 1157 Bulb


LED Taillight/Brake Light 1157 Bulb

A LED Taillight/Brake Light bulb uses considerably less energy than a standard filament type bulb. LED brake light will draw approximately 1 watt while a filament type draws in excess of 15 watts. This means less power draw and additional power for accessories.

Select Mount Type:

$49.95

RAM Cell Phone Mount


A complete kit to mount your phone (or other electronic device) to your motorcycle. The cradle expands from 2.25" to 3.25" wide and 4.75" to 6.25" tall. The width is adjustable but fixed while the upper portion of the cradle is spring loaded to keep your device secured in the roughest conditions.

Select the mount option that works best for you. The mirror mount is shown in the photo at left and is a flat plate with an 11mm hole on one side and a RAM ball on the other. Simply remove your mirror, place the plate between your mirror and the perch and tighten it down.

The handlebar mount kit allows you to mount to either a 7/8" or 1-1/8" bar. Also includes hardware to mount to the back of a lever perch. See image at bottom right for kit pieces.

RAM Cell Phone Mount RAM Cell Phone Mount RAM Cell Phone Mount

Body & Frame

Back to Top
Foam and Cover Kit

Complete Seat

Optional Add On

ProCycle Seat

DR650 '96-Current (Made in USA)
ProCycle Seat
ProCycle Seat
ProCycle Seat

The ProCycle seat was designed for both comfort and function. Our seat gives you freedom to move while standing, and comfort for long days in the saddle.

  • Wide and firm saddle adds comfort on long rides
  • Narrowing taper up front allows room for knees when standing
  • Top vinyl weave pattern allows airflow between you and the seat
  • Gripper sides allow you to hold on with your knees

Choose from a do it yourself foam and cover kit, or complete seat.

Add a Seat Warmer and we will install it for free on complete seats. Click here to learn more.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Foam and Cover Kit
Complete Seat
Optional Add On

New

Seat Concepts Super Grip Foam & Cover Kit

DR650 '96-Current (Made in USA)
ProCycle Seat

ProCycle Exclusive!

Custom designed by ProCycle for better off-road traction. More grip from a slightly more aggresive top surface and lots more grip for your knees with a material developed for GNCC riders and the tough conditions they encounter. That material was also developed for extreme wear resistance from knee braces.

Tags on the rear sides and at the rear center of the seat are rubber that are sewn on.

Note: The Optional Seat Warmer cannot be added to the Complete Seat as those are built by Seat Concepts. Only order with Foam & Cover Kit.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Foam and Cover Kits


Complete Seats


Optional Add On

Seat Concepts Foam & Cover Kit

DR650 '96-Current (Made in USA)
Seat Concepts Foam & Cover Kit
Seat Concepts Foam & Cover Kit
        Low Seat

Seat Concepts dual-sport/adventure seat-kits incorporate a wider seating area for the rider, which results in more even weight distribution, while reducing pressure points.

Carbon fiber style top and sides in stock. Call or email for additional options.

If you plan on ordering the Low seat, you may want to consider the lowered footpegs as this seat makes for a cramped cockpit, even for shorter riders.

Note: The Optional Seat Warmer cannot be added to the Complete Seat as those are built by Seat Concepts. Only order with Foam & Cover Kit.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Cover Pattern


Complete Seats


Optional Add On

Seat Concepts Touring Foam & Cover Kit

DR650 '96-Current (Made in USA)
Seat Concepts Touring Foam & Cover Kit

From the folks at Seat Concepts, a seat actually designed for long distance touring and commuting. With a new, wider dished seat area to help keep your bum comfortable on that long commute or dual-sport ride. The added width and foam density will make those long rides even more fun. The kit is based on stock height.

Carbon fiber seat kits are in stock. Please allow 1-2 weeks for all other patterns.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Check out the new seat warmer insert.

Note: The Optional Seat Warmer cannot be added to the Complete Seat as those are built by Seat Concepts. Only order with Foam & Cover Kit.

Seat orders ship Parcel Post (6-10 business days) within the US. Why?

Seat Concepts Touring Foam & Cover Kit Seat Concepts Touring Foam & Cover Kit Seat Concepts Touring Foam & Cover Kit

$344.95

Moose Adventure Seat

DR650 '96 - current (Made in USA)
Moose Adventure Seat
Moose Adventure Seat

Moose Racing now makes a seat for us DR650 riders. This is a complete seat already installed on a new seat pan. Take your old one off and put the new one on and get back to riding.

  • Rugged micro-fiber suede top cover provides rider comfort and confidence
  • Seats come with gel insert which provide longer time in the saddle by equalizing pressure
  • Side gripper panes keep you aboard during aggressive maneuvering
  • Smooth marine-grade vinyl with debossed Moose Racing logo
  • Comes with strap kit that enables you to confidently secure cargo to the pillion section of your seat

!  Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Tank Compatibility:

Choose Top Texture:


Choose Side Texture:


$365.95

Corbin Seat - Dual-Sport Riding Comfort

DR650 '96-Current (Made in USA)

Corbin seats are custom made to order. You can choose your preferred texture for the top and sides of the seat. Please give us a call if you would like other color options or materials.

Corbin seats are carefully designed to provide a comfortable riding position. They are firm and supportive which allows you to ride all day without fatigue unlike the stock seat.

We stock: Black Carbon Fiber top, Asphalt sides. Other configurations are custom made to order. Please allow about 2 weeks lead time to have a special seat built.

The default vinyl choices are black 'carbon fiber' on top and 'asphalt' on the sides. You can view all of the available materials and colors on Corbin's Website. If you would like your seat built with something other than the standard choices send an Email after placing your order.

! Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Seat Height:

$369.95

Sargent World Sport Seat

DR650 '96-Current (Made in USA)
Sargent World Sport Sea
Sargent World Sport Sea

Sargent's proprietary seat foam is their own unique blend of resilience, firmness, and vibration-absorption qualities - making it well suited for maximum long distance comfort. Available in standard height and 1" lower than stock. These seats will fit bikes with the stock, IMS, or other any aftermarket fuel tank.

! Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Optional Add on:

$39.95

Moose Seat Cover

DR650 '96-Current (Made in USA)
Moose Seat Cover

This is a high-quality seat cover offered by Moose for the DR650. This is a replacement cover only, no seat foam and you must install on your existing pan with existing foam.

  • Heavy duty marine grade vinyl
  • UV protected for long life
  • Double stitched for durability
  • Made in the USA

Check out the new seat warmer insert

$69.95

Sheepskin Seat Cover


Sheepskin Seat Cover

This is the secret for being able to put in those 500 mile days. Even a good touring seat can feel a bit firm after a couple hundred miles. Sheepskin gives that little bit of 'cush' and provides superior air circulation. Velcro straps allow easy removal when you don't need it. Measures 14" wide by 19" long.

$79.95

Moose Seat Warmer Kit


Moose Seat Warmer Kit

9" by 9" carbon fiber seat warmer that goes between your seat cover and the foam to keep your backside happy on those really cold days. This improved design produces 25% more heat than most other warmers using just 30 watts.

Kit includes the warming unit, with connector, 24" extension cable, rocker-type on/off switch and stub to splice into your wiring along with complete detailed instructions.

$112.95

AirHawk Seat Cushion


AirHawk Seat Cushion
AirHawk Seat Cushion

So you're not ready to dish out the money for a new seat but you can't stand to sit on the stocker for more than 50 miles. The Air Hawk might be the answer.

  • Air filled AirHawk 12"x18" cushion custom fits your shape and redistributes pressure that causes numbness and discomfort when you ride
  • Seat cushion cover is constructed of a breathable, stretchable Nylon/Lycra blend with a non skid Urethane base
  • Open mesh side panels allow heat to escape
  • Easily inflates by mouth with no pump needed
  • Mounting straps and Repair patch kit included

$131.95

New

B&B Frame Guards

DR650 1996-Current
Frame Guards
Frame Guards

CNC machined from 2mm thick 5052 marine grade aluminum to protect your frame from scuffs and scratches and to keep those wandering pivot covers in place. These guards have a fine polished finish to give your DR a really classy look. These guards are supplied with all the necessary mounting hardware.

$169.95

Engine Guards

DR650 '96-Current (Made in USA)
Engine Guards
Engine Guards

In the event of a crash or even just a dropped bike, these heavy-duty crash bars will prevent major damage. The powder coated steel tubes are attached in three points on each side. These bars provide much stronger protection for the oil cooler. The sliders are made from solid blocks of polyethylene and can be replaced in the event of a crash. Lettering in the pucks is Black. Includes quality zinc galvanized hardware.

! Most skid plates will require notching or modification to avoid interference.

! Not compatible with the Safari 7.9 gallon tank. Other oversize fuel tanks are fine.

! Not compatible with FMF PowerBomb head pipe.

Engine Guards Engine Guards
Optional Addition

$104.95

New

B&B Eng. Case Guards

DR650 1996-Current
B&B Case Guards

CNC machined from 2mm 5052 plate, these will protect your cases in the event of a bad spill. Mounted using a high-quality red silicone adhesive, which you can select as an Optional Add On so you can mount them up as soon as they arrive. Below is a link to Installation Instructions with photos to help you get them done properly.

Select Package



Recommended Add-On

$89.95 - $179.95

Armor Plating for Engine Cases

DR650 '96-Current (Made in USA)
Armor Plating for Engine Cases
Armor Plating for Engine Cases

Heavy gauge stainless steel case armor to protect your engine cases. These case guards bond to your clutch cover and stator cover with high-temp silicone (not included). Extremely tough protection from rocks. In a fall your brake pedal or shift lever can crack the engine case - leaving you stranded. Don't let it happen to you. Get the case armor or choose our Armor & Ricochet Skid Plate combo. (Check out the Ricochet Skid Plates here!)

$33.95

Pipe Armor


Pipe Armor
Pipe Armor

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

$109.95

Warp 9 Shark Fin Brake Rotor Protector

DR650 '96-Current(Made in USA)
Warp 9 Shark Fin Brake Rotor Protector

From our friends at Warp 9, a CNC shark fin rear rotor protector. To make installation super-easy this fin bolts to a brand new CNC machined caliper bracket. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on.

$94.95

PSR Shark Fin Brake Rotor Protector

DR650 '96-Current
PSR Shark Fin Brake Rotor Protector

PSR has a new shark fin rear rotor protector. CNC machined from forged aluminum and then anodized gun metal in color. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on. It doesn't get much easier. In the event of damage to the fin, it can be replaced separately.

Choose Color:

$82.95

Front Disk & Fork Guard

DR650 '96-Current

Protect your brake rotor and fork lowers from mud and debris. Choose between black or white.

Front Disk & Fork Guard Front Disk & Fork Guard

$19.95

Clear Headlight Guard

DR650 '96-'Current(Made in USA)
Clear Headlight Guard

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.

$64.95

Headlight Guard

  DR650 '96-Current (Made in USA)
Headlight Guard Headlight Guard

Fabricated from mild steel and expanded metal and powder coated black, this guard will protect the headlight from flying rocks and possible crash damage. Mounts to the same three mounting points as the headlight cowling and includes all required hardware. Light weight with limited reduction in light output.

$33.95

JNS Rear Master Cylinder Guard

(Made in USA)  DR650 '96-Current
JNS Rear Master Cylinder Guard

Protect that vulnerable rear master cylinder with this thick aluminum guard from JNS Engineering. CNC laser cut then formed and given a clean black powdercoat finish. Includes new flanged button head bolts and aluminum spacers.

JNS Rear Master Cylinder Guard

$44.95

Rear Master Cylinder Guard

(Made in USA)  DR650 '96-Current
Rear Master Cylinder Guard
  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
  • Made in USA
Choose Color:

New

B&B Bash Plate

DR650 1996-Current
B&B DR650 Skid Plate
B&B DR650 Skid Plate

These plates are made from 4mm thick 5083 aluminum because the extreme abrasion and impact resistance for the full weight of the bike and the rider. The front portion of the B&B Skid Plate bolts to mounts that are permanently attached to the forward motor mount. This means no more trying to hold clamps in place when you take you skid plate off for oil changes or cleaning. Easy off, easy on. All necessary hardware is included in the kit. The plate has foam or rubber wherever there is contact with the frame.

Choose from a polished finish or a black polymer coating.

$104.95

Acerbis Plastic Skid Plate

DR650 '96-Current 
Acerbis Plastic Skid Plate

Yes, plastic! This is a new product from our friends at Acerbis. Ultra tough injection molded reinforced composite. It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

$174.95

JNS Engineering Skid Plate

DR650 '96-Current (Made in USA)
JNS Engineering Skid Plate
JNS Engineering Skid Plate

Need armor plating for your DR? Going to ride over mine fields of rocks? This is the protection you need. Manufactured from 3/16" aluminum that is laser cut and then CNC formed, all of the welds are done on both sides. The rear mounting bolts are fully recessed for protection. A welded block protects the bolt heads from being bashed and rounded from obstructions. Rubber isolators between the plate and the frame at these two bolt locations help to eliminate vibrations and keep noise down. Front mounts clamp around the frame for a solid connection.

The right side of the plate extends up to cover the oil filter and unbolts from the skid plate for easy filter changes. This skid plate has a black textured powder coat finish for great looks and durability and stainless steel hardware.

JNS Engineering Skid Plate
Choose Package:

Pat Walsh Designs Skid Plate

DR650 '96-Current (Made in USA)
Pat Walsh Designs Skid Plate
Pat Walsh Designs Skid Plate

Pat Walsh Designs have improved their skid plates. Now with features such as a rubber dampened rear mount for vibration reduction and shock absorption, improved access to the oil drain plug, enlarged and reshaped side wings for increased protection with reduced sound reflection. It also has lengthened front protection and improved 1/2" forward stainless steel mounting hardware.

Constructed of a single piece of 3/16" laser-cut and CNC formed aluminum. Button head bolts are used so they won't hang up on rocks and logs. Simple to install and easy to remove when needed. Available in bare Aluminum or Line-X coated Aluminum for additional sound absorption and reflection.

PWD Alum. Skid Plate
Choose Color:



Ricochet Skid Plate

(Made in USA) DR650 '96-Current
Ricochet Skid Plate

New design gives you more protection and uses OEM mounting points for easy installation.

  • Made from 4mm thick aircraft aluminum
  • Oil drain hole for easy access
  • All mounting hardware included

LineX bedliner coated plates dramatically reduce engine noise reflection.

Check out the Skid Plate & Armor Plating for Engine Cases Combo above. You get the Skid Plate and Engine Armor pieces and save $$!

Ricochet Skid Plate

$144.95

SW-Motech Skid Plate

DR650 '96-Current
SW-Motech Skid Plate

Constructed of 3mm-thick (1/8"-thick) aluminum for heavy-duty, light-weight protection. Baseplate includes side protectors that wrap around the engine block to provide both bottom and side protection.

This skid plate can be used with or without the SW-Motech centerstand.

Select Finish

B&B Eng. Oil Cooler Guard

DR650 1996-Current
DR650 Oil Cooler Guard

B&B Eng. CNC machines these Oil Cooler Guards from 2.5mm marine grade aluminum. This guard covers the full length of the oil cooler, unlike the stock unit! You need to select whether you would like a beautiful polished finish or a protective black polymer coating.

$69.95

JNS Engineering Oil Cooler Guard

DR650 '96-Current (Made in USA)
JNS Engineering Oil Cooler Guard

Finally, an Oil Cooler Guard we can get behind. Laser cut from 0.125" thick 5052 aluminum, CNC formed and powdercoated black.

Designed to fit the stock mounting holes perfectly, most riders will have this in place in minutes. Don't get stuck in the middle of nowhere with a punctured oil cooler.

All JNS products come with a lifetime warranty against defects in materials and workmanship.

$69.95

AE Oil Cooler Guard


AE Oil Cooler Guard

Made from galvanized 3mm mild steel that is then CNC laser cut and finally black powder coated. Once in place with the provided hardware, this guard will protect the oil cooler from damage from sticks, rocks and other debris that could cause damage and possibly strand a rider.

The AE logo on the upper edge of the guard is a nice subtle touch.

$29.95

Fender Brace

(Made in USA)
Fender Brace

By popular demand - A stainless steel front fender brace. Helps stabilize your front fender. Gives additional strength for carrying a fender mounted tool bag. Fits on top of the fender and bolts between the fender and bottom triple clamp. Requires you to drill one hole in the fender for mounting. Stainless steel won't rust or corrode. Includes hardware.

$17.95

Wizards Mystic Spray Wax


Wizards Mystic Spray Wax
  • Synthetic spray wax technology
  • Outstanding gloss, clarity, depth, and slickness
  • Use on any hard surface including plastics, rubber, glass, chrome, paint, and fiberglass
  • Fills minor scratches and cob-webbing

$12.95

Moto Wash

1 Liter
Moto Wash

Moto Wash is a powerful cleaner and degreaser made by Motul. Safe on all paint, metallic components and plastics. Leaves a corrosion resistant film.

Choose Color

$1199.95

Yenkro Rally Fairing

DR650 '96-Current
Yenkro Rally Fairing
Yenkro Rally Fairing

The Yenkro Rally Fairing kit for the DR650 is now available. They have spent more than two years developing and testing this unit and now they are for sale here in the US. Available in Black or White.

This kit includes a meticulously designed and built aluminum mounting bracket, the fairing itself with either a white or black gel coat, a speedometer/idiot light relocation bracket, turn signal mounting brackets and a brand new KTM690 headlight installed in the fairing with a weather proofing seal.

These fairings have been tested throughout the outback of Australia and across the US without a problem. The windscreen routes air up and around the rider while giving the DR a real adventure look. There is a large area to mount a GPS unit, route holder, map holder or whatever you like behind the windscreen. It removes the headlight from the forks giving the DR a lighter steering feel.

Note: Fairing is designed to work with the Acerbis 6.6 gal fuel tank.

! Fairing orders ship Parcel Post (6-10 business days) within the US.  Why?

Yenkro Rally Fairing Yenkro Rally Fairing Yenkro Rally Fairing
Choose Color

Parabellum Rally Windscreen

DR650 '02-Current (Made in USA)
Parabellum Rally Windscreen

The Rally windscreen from Parabellum is the perfect protection from wind and debris without sacrificing technical off-road capabilities. This is an upright rally type windscreen that looks aggressive and performs well under all types of riding. Designed primarily for the off-road / dualsport enthusiast, this shield keeps pressure off the rider's chest while commuting from home to adventure and back.

Mounting is accomplished by drilling two holes on each side of your headlight cowl using the provided template. The shield is 14 inches tall, 11.5 inches wide at the bottom narrowing to 8.5 inches at the top. Made from military aircraft grade cast acrylic.

! This unit will not fit properly on '96 to '01 headlight cowls.

The newer style cowl can be installed on these older bikes.

Choose Tint:

$109.95

Bajaworx Rally Windscreen

DR650 '96-Current (Made in USA)
Bajaworx Rally Windscreen Bajaworx Rally Windscreen

Made specifically for the DR650 and DRZ400, this Rally windscreen fits right against the cowling and directs the wind around the rider. Done in a mild tint, this windscreen will be a welcome addition to your DR.

Molded using a very durable, lightweight 1/8" thick polycarbonate - giving the windshield a high impact strength and making it shatter-resistant with a superior light transmission quality. Mounts quickly and easily onto the stock headlight cowling for a clean factory look. Drilling of the cowling is required, hardware is included. Removal for trail riding is also quick and easy.

Choose Tint:

$99.95

Laminar Lip Windscreen

DR650 '96-Current (Made in USA)
Laminar Lip Windscreen

The Laminar Lip 'B-King' windscreen. Easy attachment to your headlight shroud with 'Velcro-like' 3M Dual Locks. No drilling is required. The screen can be easily removed and replaced when needed. It's 15 inches wide and can be mounted to rise 7 to 10 inches higher than the top of the stock headlight shroud. Choose clear or smoke tinted. We include a nylon bolt kit should you wish to permanently mount your windscreen.

Choose Tint:

$78.95

Dual Sport Windscreen


Dual Sport Windscreen Dual Sport Windscreen

Windscreen attaches to your bike's handlebars. Fully adjustable mounting brackets. Includes 7/8' handlebar clamps. Will not fit 1 1/8" oversize handlebars. 14" tall 10" wide.

Choose Kit & Color:
Fenders & Side Panels $374.95




Fenders, Side Panels,
& Headlight Cowl $444.95




Optional Add on:

$374.95-$444.95

DSA Concepts Plastics Kit

DR650 '96-Current (Made in USA)
DSA Concepts Plastics Kit
DSA Concepts Plastics Kit
DSA Concepts Plastics Kit

From DSA Concepts (same folks that bring us Seat Concepts) is a plastics kit in four colors - Black, White, Blue and Yellow. Vacuum molded, these parts are a design improvement over the stock pieces. The side panels have a crisper, more angular look than the stock parts while the front fender is shaped very much like the OEM DRZ400SM front fender. Big enough to be functional without wind-steering the bike like the stock fender does.

Kits include front and rear fenders, a new LED tail/brake light and license plate holder, both side panels and adhesive heat shield.

You have the option to add a stock Suzuki headlight cowl if you are doing a complete color change to your DR.

! Body plastic orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Parts:
Front Fender $94.95




Rear Fender $164.95




Side Panels $112.95




Optional Add-ons:

DSA Concepts Plastics Parts

DR650 '96-Current (Made in USA)
DSA Concepts Plastics Parts
DSA Concepts Plastics Parts
DSA Concepts Plastics Parts

Individual pieces of the DSA Concepts Plastics. These pieces are fully compatible in any combination with the original factory plastic.

Rear Fenders include LED tail/brake light and license plate holder.

Side panels are sold in pairs.

! Front and/or rear fender orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color & Front Fender:
With Supermoto Fender




With Off-road Fender




$369.95

Complete Plastic Sets

DR650 '96-Current
Complete Plastic Sets

Includes side panels, headlight cover, rear fender and your choice of aftermarket off-road or supermoto front fender. We keep Black in stock. Allow 2 weeks for White or Yellow. We can do blue also but it will come with white side panels - call us.

Choose Color:



$189.95 - $199.95

OEM Side Panel Set

DR650 '96-Current
OEM Side Panel Set

Left and right stock OEM Suzuki side panels plastic sold as a pair. Includes heat shield. We keep Black in stock. Allow 2 weeks for White, Gray or Yellow.

$9.95

Side Panel Hardware

DR650 '96-Current
Side Panel Hardware

Lost your side panel hardware? We've got replacements. Two side panel screws, two special washers and the rubber insert that protects the side panel from the muffler.

Choose Color:



$28.95

Supermoto Front Fender


Supermoto Front Fender

Universal design. Vents in the back improve airflow to motor. Smaller front reduces 'wind steer' and improves high speed stability.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

$95.95

Suzuki Gray Supermoto Fender

DR650
Suzuki Gray Supermoto Fender

Genuine Suzuki super moto fender. A perfect match for the original gray plastic.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:



$22.95 - $35.95

Off-Road Front Fender


Off-Road Front Fender

Universal off-road front fender.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:




Recommended Add on:

$289.95

Acerbis 6.6 Gallon Tank

DR650 '96-Current
Acerbis 6.6 Gallon Tank

We've been asking for a bigger tank for years and it's finally happened. This is the big brother to the very popular 5.3 gallon Acerbis tank with some modifications to add another gallon and a half of capacity. It's the same width between the knees but extends wider and further forward in front of the knee pockets.

! Installation of the Acerbis tank requires relocation of the front turn signals. Add on our Turn Signal Relocation Brackets. Moves the front turn signals up and forward to clear the bigger tank.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

Acerbis 6.6 Gallon Tank Acerbis 6.6 Gallon Tank Acerbis 6.6 Gallon Tank Acerbis 6.6 Gallon Tank
Choose Color:




Recommended Add on:

$239.95

Acerbis 5.3 gallon Tank

DR650 '96-Current
Acerbis 5.3 gallon Tank
Acerbis 5.3 gallon Tank

Acerbis 5.3 gal tank adds function and great looks to your DR650. This high capacity fuel tank incorporates modern lines and high quality construction that can't be beat. Includes gas cap, petcock and all mounting hardware.

Note - The Corbin seat that fits the IMS tank also fits the Acerbis tank.

! Installation of the Acerbis tank requires relocation of the front turn signals. Add on our Turn Signal Relocation Brackets. Moves the front turn signals up and forward to clear the bigger tank.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:




$239.95

Clarke 3.7 Gallon Gas Tank

DR650 '96-Current (Made in USA)
Clarke 3.7 Gallon Gas Tank

You want a lighter replacement for your heavy steel stock tank? Don't need the extended range (or bulk) of a big tank? The 3.7 gallon tank from Clarke might be just right. It's almost 5 lbs lighter and holds close to 1/2 gallon more fuel than stock to increase your range by about 20 miles. Fits with your stock petcock, Pingel or Raptor petcock.

! NOTE: Clarke tanks do not come with a vent hose or vent cap. If you do not have one, click here to order one.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:



$259.95

IMS 4.9 Gallon Gas Tank

DR650 '96-'Current
IMS 4.9 Gallon Gas Tank

Get better range from your DR650 by adding an IMS 4.9 gallon fuel tank. Available in Natural, White, Black and Blue. Natural color is recommended if you wish to easily see the fuel level in the tank. Includes cap and fuel petcock.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

$59.95

TechSpec Tank Grip Pads

(Made in USA)
TechSpec Tank Grip Pads

We were as tired as you are of dirty knee areas on our plastic tanks. So we worked with TechSpec to have them make custom tank grip pads that look great on both Acerbis (5.3 and 6.6 gal.) and IMS tanks. These pads not only cover those ugly scuffs, but give great knee grip to the slippery plastic.

Tested on two of our shop bikes for over 2 years, they did not bubble or peel off in any way.

TechSpec Tank Grip Pads TechSpec Tank Grip Pads

$32.95

Locking Gas Cap

Fits Acerbis, IMS, Safari
Locking Gas Cap

Security for your fuel tank. Includes 2 keys. Internally vented with a check valve that prevents spillage in case of a tip over.

$15.95

Replacement IMS Gas Cap

All IMS tanks
Replacement IMS Gas Cap

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Choose Vent Cap Color:


$24.95

Acerbis Faux Carbon Fiber Gas Cap

Acerbis Tanks

If you need a replacement cap for your Acerbis tank, why not go bling? These caps have a carbon fiber pattern molded into them that is extremely realistic. Looks like the real thing. Topping off the cap is a CNC Machined metal vent cap. This eliminates the need for a lengthy vent tube that gets in the way. The vent cap allows air to vent into the tank but does not allow fuel to splash out during normal use or during a tip over. These caps fit Acerbis tanks only.

Acerbis Faux Carbon Fiber Gas Cap Acerbis Faux Carbon Fiber Gas Cap Acerbis Faux Carbon Fiber Gas Cap
Select Color:

$11.95

Fuel Tank Vent Cap


Fuel Tank Vent Cap

If you're like us, you hate the long floppy vent hose hanging off the cap of your aftermarket tank. This one-way vent cap replaces the long hose with a short one only about 2" long. It allows air into your tank but prevents fuel from sloshing out. Machined from billet alloy and anodized for good looks.

Not for stock fuel tanks.

$69.95

Zeta CNC Gas Cap for Stock Tanks

DR650 '96-Current
Zeta CNC Gas Cap for Stock Tanks

This CNC cap will replace the stock gas cap on the stock tank. You do need some parts from the stock cap, so don't throw it away yet! It is not difficult and this kit includes the additional hardware required. Also included is a vent tube with a matching cap.

For use on STOCK TANK ONLY! This is NOT a locking cap.

Choose Package:

$11.95 - $19.95

Tank Cushion Hardware

DR650 '96-Current
Tank Cushion Hardware

Have your tank cushions worn out over the years? Have you lost one or more while working on your bike? We have new upper and lower tank cushion rubbers.

Lost a bolt too? We've got 'em. Order the kit with hardware and get new cushion rubbers and hardware.

$99.95

New! 110817

Fuel Star Vacuum Petcock

DR650 '96-Current
Fuel Star Vacuum Petcock

Really like your stock vacuum petcock and never having to worry about turning it off? Did the seals go bad and it leaks? Plugged up? Well, whatever your troubles, here is your replacement. Vacuum operated so you never have to turn it off! Just like the stock unit. Includes mounting bolts with washers, fuel line, clamps and a protecting coil wrap.

$117.95

Pingel Fuel Petcock

(Made in USA)
Pingel Fuel Petcock

A popular upgrade from the stock vacuum operated fuel valve. Manual operation - must be turned off any time the bike is parked for more than a few hours. Fits stock, Acerbis, Clarke or IMS tanks. Fully rebuildable.

Choose Tank Type:


$32.95

'Raptor' Petcock


'Raptor' Petcock

Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.

$39.95

Right-hand Petcock Kit

For Acerbis tanks
Right-hand Petcock Kit

For those people who have been wishing for a dual petcock setup for their Acerbis 5.3 and 6.6 gallon fuel tanks. Install this kit to get the last bit of fuel from the right hand side of the tank without tipping the bike on its side. Includes the right hand fuel valve, O-ring, screws, tee fitting, fuel hose and spring action hose clamps. You will have to drill the hole in your tank for the petcock standpipe.

$32.95

Petcock Rebuild Kit

DR650 '96-Current
Petcock Rebuild Kit

Does your stock vacuum petcock leak? Won't shut off? We have the solution with this rebuild kit. Includes a new vacuum diaphragm, O-ring, gasket and inner seal.

Choose Tank Type:

$34.95

Fuel Tank Filter

Fits Acerbis and IMS tanks
Fuel Tank Filter

Fuel supplies can be sketchy at times. This filter lives in your tank to trap dirt and debris as it is poured into the tank. Features a custom shaped adapter that fits securely under the gas cap, creating a leak-proof seal. If it stays out of your fuel, it can't get into the carb! Created by the filter experts at Twin Air, this filter fits IMS and Acerbis gas tanks.

This unit does NOT fit the Clarke Tanks.

$19.95

Turn signal relocation kit

(Made in USA)  DR650 '96-Current

Moves the front turn signals up and forward to clear the bigger 5.3 & 6.6 gallon Acerbis tanks.

Turn signal relocation kit Turn signal relocation kit

$159.95

SW-Motech Centerstand

DR650 '96-Current
SW-Motech Centerstand

Greatly eases basic chain maintenance, tire changes, parking, cleaning, etc. All necessary hardware is included. Installs using basic hand tools. Tough black powder coated finish.

For riders who wish to run the centerstand and the lowered footpegs we recommend installing a Warp 9 brake pedal. The Warp 9 pedal is arched to give the necessary clearance under the pedal.

Choose Type:

$16.95-$26.95

JNS Engineering Side Stand Foot Pad

DR650 '96-Current (Made in USA)
JNS Engineering Side Stand Foot Pad

Your choice of an aluminum bolt-on foot pad or a steel weld-on unit. Each will make the footprint of the stock side stand considerably larger, preventing your DR from tipping over in soft terrain. The bolt-on unit is cut from aluminum and then powder coated black, it comes with stainless steel mounting hardware.

The bolt-on pad and does require use of a drill for installation. The weld-on pad will need to be welded to the stand and then the entire unit painted for corrosion protection. All JNS products come with a lifetime warranty against defects in materials and workmanship.

$59.95

Short Side Stand

DR650 '96-Current
Short Side Stand

For the DR650 that has been lowered or converted with supermoto wheels. This stand is 1.5" (40mm) shorter than the stock unit.

$7.95

Swingarm Pivot Caps

DR650 '96-Current
Swingarm Pivot Caps

Replacement OEM swingarm pivot covers. Are yours missing too? Keep mud and dirt away from the swingarm bolt. Sold as a set of one left side and one right side cover.

Wheels

Back to Top
Select Rims:



Select Hubs:

Warp 9 Billet Hubs:





Optional Add Ons:

$1399.00

ProCycle Supermoto Wheels

DR650 '96-Current (Made in USA)
ProCycle Supermoto Wheels
ProCycle Supermoto Wheels
ProCycle Supermoto Wheels

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are then precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional matching Warp 9 sprocket carrier $109.95

Add any set of SM tires to your order and we will mount and balance for free! Tubes and rim strips included.

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Select Kit:


Select Rim Color:

Select Hub Color:



Optional Add Ons:

Warp 9 Supermoto Wheels

DR650 '96-Current (Made in USA)
Warp 9 Supermoto Wheels

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

The 3.5" x 17" front wheel includes a 320mm brake rotor and comes with a caliper relocation bracket,  Click here for the installation guide. The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

You can use your stock sprocket carrier or order a color matching Warp 9 unit that includes sprocket hardware.

Add tires to your order and we will include rim strips, tubes then mount and balance for free. Tire sizes are 120/70-17 front and 150/60-17 rear.

  • Black rims, silver hubs in stock
  • Black rims, black hubs in stock
  • Allow 1-2 weeks delivery for all other combinations
Warp 9 Supermoto WheelsWarp 9 Supermoto WheelsWarp 9 Supermoto WheelsWarp 9 Supermoto Wheels
Choose Rims:



Select Hubs:

Warp 9 Billet Hubs




Optional Add Ons:

$1399.00

ProCycle ADVENTURE Wheels

DR650 '96-Current
ProCycle ADVENTURE Wheels

Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional matching Warp 9 sprocket carrier $109.95

Add any set of ADV tires to your order and we will mount and balance for free! Tubes and rim strips included.

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Choose Rim Size:




Choose Rim Color:



Choose Hub:

Warp 9 Billet Hub:





ProCycle Complete Front Wheel

DR650 '96-Current
ProCycle Complete Front Wheel

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp 9 hub with bearings and seals installed
  • 1.60" x 21" Off-road
  • 1.85" x 21" Dualsport
  • 2.15" x 19" Adventure
  • 2.50" x 19" Adventure (Sun rims are 2.75")
  • 2.15" x 18" Street
  • 3.50" x 17" Supermoto

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Choose Drive


$99.95

Speedometer Drives - SM, ADV & Stock

DR650 '96-Current
Speedometer Drives - SM, ADV & Stock

Choose 17" Supermoto, 19" Adventure or stock 21" front wheel. All work with the stock DR650 speedometer and cable on either the stock or Warp 9 hub.

$39.95

Speedometer Drive Eliminator

DR650 '96-Current
Speedometer Drive Eliminator

Eliminates the stock speedometer drive for those who have replaced their stock unit with a Vapor or something similar. Light weight billet alloy.

$129.95

Wheel Balancing & Truing Stand


Wheel Balancing & Truing Stand

Always wanted to build or true your own wheels? Maybe just be able to balance your wheels after changing tires. This stand is perfect for both of those tasks.

  • Features a bubble level to balance wheels correctly the first time
  • Steel plate construction for durability and stability
  • Comes with shaft, cones and spacers to fit just about any wheel

$8.95

Steel Wheel Weights-Silver


Steel Wheel Weights-Silver

Steel wheel weights replace the old lead ones that are no longer legal in some states. Mount up new tires and make sure they are balanced for a smoother ride and longer tire life. This is a sheet of 60, 1/4 oz. weights with adhesive backing.

Choose Rims:



$769.00

Lace your own Supermoto Wheels

Hubs Not Included
Lace your own Supermoto Wheels

Choose from Excel Takasago, or top of the line Sun rims. Both come with Buchanan's heavy gauge stainless steel spokes and zinc-plated nipples. Rims and spokes are precision machined for a perfect match to your bike.

Warp 9 billet aluminum hubs in your choice of color, or OEM replacement hubs are available upon request.

  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Rims and spokes are custom made to order and cannot be canceled. Please allow 1-2 weeks for delivery.

Select Kit:



$1699.95

Warp 9 Forged Supermoto Mags

DR650 '96-Current
Warp 9 Forged Supermoto Mags
Warp 9 Forged Supermoto Mags

Warp 9 has just released a new 17" forged aluminum supermoto wheelset for the DR! These are beautiful set of truly tubeless wheels for your high-speed supermoto events. A 3.5" front wheel matched to a 4.25" rear. The center wheel is the same for all bikes, but bolted to it is a set of custom carriers for the rotors and sprocket. The cush hub on these wheels use the stock DR650 cush rubbers. (Be sure and order those separately if you need new ones.) Included with the kit is a 42 tooth 525 sprocket, a standard size, but drilled rear rotor and a full 320mm SM front rotor with the relocation bracket,  Click here for the installation guide. Order them with tires and you will be able to bolt these up and hit the road within minutes of receiving them.

Choose Spokes:


$7.95

Individual Spokes

DR650 '96-Current
Individual Spokes

Need a few spokes to freshen up your old wheel? Suzuki only sells spokes in complete sets. Here we have individual spokes with nipples so you can get only the spokes you need. Rear spokes are 2 different sizes. The left side - sprocket side - is shorter than the right side.

! These spokes fit the original OEM hub and rim only. If you need spokes for custom wheels please contact us.

$22.95

Rear Wheel Bearing Kit

DR650 '96-Current

Rear wheel bearing kit. Includes both wheel bearings, a new dust seal and the bearing and seal for the cush drive hub (sprocket carrier). All bearings are sealed on both sides.

$12.95

Front Wheel Bearing Kit

DR650 '96-Current
Front Wheel Bearing Kit

Front wheel bearing kit. Includes a new dust seal. All bearings are sealed on both sides.

$39.95

SKF Front Wheel Bearing Kit

DR650 '96-Current
SKF Front Wheel Bearing Kit

Genuine SKF front wheel bearing kit. For all of you who have been looking for quality name brand wheel bearings for your bike. This kit includes 2 SKF bearing and a new dust seal for your front wheel. Both bearings are sealed on both sides.

$59.95

SKF Rear Wheel Bearing Kit

DR650 '96-Current
SKF Rear Wheel Bearing Kit

Genuine SKF rear wheel bearing kit. Includes both wheel bearings, a new dust seal and the bearing and seal for the cush drive hub (sprocket carrier). All bearings are sealed on both sides.

Choose Rim Size:


Choose Rim Color:



Choose Hub:

Warp 9 Billet Hub:





Optional Add Ons:

ProCycle Complete Rear Wheel

DR650 '96-Current
ProCycle Complete Rear Wheel

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp 9 hub with bearings and seals installed
  • 2.50" x 17" Stock or street (Sun rims are 2.75")
  • 2.50" x 18" Off-road (Sun rims are 2.75")
  • 4.25" x 17" Supermoto
  • Optional matching Warp 9 sprocket carrier $109.95

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

$109.95

Warp 9 Spoke Torque Wrench


Warp 9 Spoke Torque Wrench
Warp 9 Spoke Torque Wrench

A professional level adjustable spoke torque wrench. Range from 0 to 62 inch pounds. The handle has a rubber coated end to protect your rims from scratches. Includes Torque wrench, standard handle (for tough disassembly work) and seven different size tips, all packed in a protective case.

Included tip sizes: 5.1, 5.6, 5.8, 6.3, 6.7, 6.9 and Spline drive.

Tires & Tubes

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New! 022018

Check out the Tires page!


Link to Tires page

We've moved all our Tires and Tubes and to a single page to make it easier for you to find exactly what you want. Click here to go to that page and get those tires added to your order!

Tire tools and accesories are located at the bottom of the new Tires page. Click here for Tools and click here for Accessories.

Brakes

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Choose Package:




Brake Kits

DR650 '96 - up
Brake Kits

Choose the brake kit that's right for you. We offer quality components at a great price.

  • Standard Kit: Includes SS braided lines and EBC sintered brake pads.
  • Standard Plus Kit: Includes SS braided lines, EBC sintered pads and an EBC Carbon Steel front rotor.
  • Super Plus Kit: Includes SS braided lines, EBC sintered pads and EBC carbon steel front and rear rotors.
  • Deluxe Kit: Includes SS braided lines, EBC sintered pads and an EBC 320mm SM front rotor kit.
  • Super Deluxe Kit: Includes SS braided lines, EBC sintered pads, an EBC 320mm SM front rotor kit and EBC rear rotor.
Choose Package:


$189.95

Warp 9 320mm Supermoto Brake Rotor Kit

DR650 '96-Current
Warp 9 320mm Supermoto Brake Rotor Kit

Warp 9 is now offering a 320mm Supermoto front brake rotor package that they make right here in the US. This is a great looking package that really adds stopping power to the DR. You get a new rotor floating on a central mounting carrier along with a caliper relocation bracket.

The best bang for your buck is to include a braided stainless steel brake line to your new rotor kit. While the rotor alone will improve things, you will see the biggest improvement by including the new line.

How about the ultimate in performance and convenience - 320mm Rotor Kit, braided stainless steel brake line AND a 12 oz. bottle of Bel-Ray DOT 4 brake fluid. Everything you need is included.

$119.95

Warp 9 Stock 290mm Front Brake Rotor

DR650 '96-Current
Warp 9 Stock 290mm Front Brake Rotor

Rotors are laser-cut from high-carbon content 410 stainless steel then lap cross hatch ground and heat-treated. The finished rotors are mounted on a floating black steel carrier for durability and strength.

The oversize floating pins are CNC machined stainless steel rivets with stainless wave washers to ensure they will not crush as more traditional steel pressed rivets can. Finally, high-temp paint is applied to surfaces like cooling holes and edges to provide a clean, finished look.

$105.95

EBC Front Brake Rotor

DR650 '96-Current
EBC Front Rotor

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

$18.95

Brake Rotor Bolts

DR650 '96-Current
Brake Rotor Bolts

A set of 6 OEM brake rotor bolts. These bolts already have thread lock compound applied to the threads.

$31.95

Rear Caliper Rebuild Kit

DR650 '96-Current
Rear Caliper Rebuild Kit

All the parts you need to freshen up your rear brake caliper. New piston seals, slide pin and boots. Fix that sticky or limp rear brake.

$22.95

Front Caliper Rebuild Kit

DR650 '96-Current
Front Caliper Rebuild Kit

All the parts you need to freshen up your front brake caliper. New piston seals, slide pin and boots. Fix that sticky or limp front brake.

$24.95

Billet Rear Brake Clevis

DR650 '96-Current
Billet Rear Brake ClevisBillet Rear Brake Clevis

Bling for your bike. This sweet blue anodized billet piece replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

$20.95

Brake Pins

DR650 '96-Current
Brake Pins

Replacement retaining pins for the rear caliper. The stock pins have a 5mm Allen head which can make removal of seized pins very difficult. These pins have a 8mm external hex so you can use a box end wrench on them. Be sure to use some anti-seize on the threads when you install them.

Brake Pins Brake Pins

$7.95

Bel-Ray DOT 4 Brake Fluid


Bel-Ray DOT 4 Brake Fluid

Bel-Ray's Super DOT 4 brake fluid is specially formulated to exceed all DOT 3 & DOT 4 specifications. What this means to you is exceptional resistance to vapor lock and maintaining consistent lever feel during hard brake use. This 12 ounce bottle is enough to finish just about any job.

  • Formulated for hydraulic brake systems
  • Mixes with all fluids meeting DOT 3 and DOT 4 specifications
  • Boiling point: dry 446°F, wet 311°F
  • For brake systems and hydraulic clutches, except systems using mineral base fluids
Select Package:


Galfer 320mm Supermoto Brake Rotor Kit

DR650 '96-Current
Galfer 320mm Supermoto Brake Rotor Kit

From the brake specialists at Galfer, the leader in Performance Braking Systems. This kit includes a 320mm Wave rotor, caliper relocation bracket and new Galfer brake pads.

Want to get all the benefits out of your oversized rotor? Add a Stainless Steel brake line to your package for the ultimate performance with your forward stopper.

How about the ultimate in performance and convenience - 320mm Rotor Kit, Stainless Steel brake line AND a 12 oz. bottle of Bel-Ray DOT 4 brake fluid. Everything you need is included.

$239.95

EBC Supermoto 320mm Brake Rotor Kit

DR650 '96-Current
EBC Supermoto 320mm Brake Rotor Kit

Full braking power for your DR650 supermoto conversion. Floating EBC 320mm brake rotor with gold anodized alloy carrier. Includes caliper relocation bracket. Click here for the installation guide.

$109.95

Warp 9 Stock Rear Brake Rotor

DR650 '96-Current
Warp 9 Stock Rear Brake Rotor

New from Warp 9 Racing, a stock size rear brake rotor laser-cut from high-carbon content 410 stainless steel then lap cross hatched and heat-treated. Each one then has a high-temp paint applied to surfaces like cooling holes and edges for a clean finished look.

$99.95

EBC Rear Brake Rotor

DR650 '96-Current
EBC Rear Brake Rotor

Carbon steel brake rotor. Makes it easier to swap over your spare rear wheel.

Choose Type:

DP Brake Pad Sets

DR650 '96-Current
DP Brake Pad Sets

DP brakes are available in two different compounds for the DR. The standard Sintered metal material pads provide powerful braking with industry-high HH+ friction rating that is equally adept in wet or dry conditions. They have a quick break-in period and excellent initial response. An oxide-based ceramic material on the rear of the backing plate keeps heat away from the caliper piston and fluid in extreme conditions giving a fade-free performance in even the harshest conditions.

The material in the Special pads was developed by pro riders in the MX, Supercross, Enduro and Off-Road world where performance and good durability are essential.

Includes front and rear brake pads.

Choose Type:


EBC Brake Pad Sets

DR650 '96-Current
EBC Brake Pad Sets

Sintered Pads are best for regular riding. Long life, and good performance in all conditions

Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand

Race Sintered are designed for racing use

Includes front and rear brake pads

$17.95

Front Master Cylinder Rebuild Kit

DR650 '96-Current
Front Master Cylinder Rebuild Kit

All the parts you need to freshen up your front brake master cylinder. New piston, seals, return spring, boot and snap ring.

$25.95

Rear Master Cylinder Rebuild Kit

DR650 '96-Current
Rear Master Cylinder Rebuild Kit

All the parts you need to freshen up your rear brake master cylinder. New piston, seals, return spring, boot and snap ring.

Choose Package:


Steel Braided Brake Line

DR650 '96-Current (Made in USA)
Braided Brake Line
Braided Brake Line

Steel braided lines have a Teflon tube as a core wrapped with a stainless steel wire braided exterior which doesn't allow the brake lines to stretch under pressure like stock rubber lines do.

The benefit is a firmer brake lever with better feel because the energy that was going into stretching the stock lines now goes straight to the brakes.

Front brake line has plastic protector/support for section along the fork tube.

$24.95

Mini Bleeder


Mini Bleeder
Mini Bleeder

Combines wrench and bleeder valve into one convenient and compact tool

  • Fits most 8 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle

Controls

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$269.95

Lowered Pegs and Tall Bar Kit

DR650 '96 - up
Lowered Pegs and Tall Bar Kit

This kit is for those of you looking for a bit more leg and arm room in the DR cockpit. Included are ProCycle Low Pegs and our oversize bars.

  • ProCycle Low Pegs will drop your pegs by 1-3/4" and include wider MX style pegs that are much more comfortable when standing.
  • These are not only taller bars, but 1-1/8" at the clamp area for additional strength. They taper down to 7/8" on the ends so all the stock controls fit. Grey in color.
  • A new billet aluminum throttle tube is included.

New grips may be required when installing the billet throttle tube.
Add 1-1/8" Bars

589.95

GPR V4 Steering Damper

DR650 '96-Current
GPR V4 Steering Damper

The GPR V4 stabilizer is designed to be "tucked" away under the bars and is still easily adjustable without raising the handle bars too high.

  • Kit includes damper, bolt on post mount, below the bar mounting system, and complete instructions.
  • Only raises bars about 3/4".
  • Will only work with Fat Bar style (1 1/8" clamp area) handlebars and stock triple clamp.

Select Bar:
Optional Add-On:

$99.95

ProTaper ADV Bars


ProTaper ADV Bars

ProTaper has come out with a new ADV handlebar this year. While the dimensions are a bit taller than most bars (especially the TALL version!) the real benefit of these bars is the space on the control portion of the bar. This is the 7/8" area of the bar where your levers and throttle are located. These bars provide an additional 20mm of space on each side for your GPS, phone cradle, auxiliary switches, etc.

ProTaper ADV Bars
  • ADV W=804, H=123, R=90, S=82
  • ADV High W=804, H=174, R=141, S=82

$99.95

Oversized Handlebar Kit

DR650 '96-Current
Oversized Handlebar Kit
Oversized Handlebar Kit

Here is a complete kit to install oversized tapered 1-1/8" handlebars on your DR650. Warp9 handlebar clamps bolt to your stock triple clamp adding an additional 1" to the height.

Alloy oversize bars offer more durability and eliminate the crossbar which opens up your dash area for more goodies. Grey in color.

Oversized Handlebar Kit
  • OEM  W=787, H=76, R=50, S=72
  • Fly Bars W=802, H=114, R=80, S=54
Choose Bar Size:


$39.95

Warp 9 Handlebar Mounts

DR650 '96-Current (Made in USA)
Warp 9 Handlebar Mounts

Handlebar mounts that replace your stock clamps. These raise your handlebars 1 inch. Choose 7/8" for standard handlebars or 1-1/8" to allow installation your choice of oversize handlebars.

Choose Color

$94.95

Rox Pro-Offset Elite Block Risers

(Made in USA)
Rox Pro-Offset Elite Block Risers Silver
Rox Pro-Offset Elite Block Risers Black

This unique design from Rox allows you to move your bars either closer (1" up and back) or further away (1" forward and 1-1/4" up) depending on rider preference. These risers have an oblong mounting hole so that they will fit virtually any triple clamp with 8mm bolts. A set of reducers lock into the risers ensuring no slippage whether you have a 7/8" or 1-1/8" bars.

Choose Bar Size:

$59.95

Powermadd 2" Handlebar Riser


Powermadd 2" Handlebar Riser
  • 4.75" wide, requires 7/8" bar clamps on bike
  • Raises handlebars 2 inches and allows fore/aft position adjustment
  • Provides dual pivot points for optimum bar positioning
  • One piece design is made from solid aluminum for superior strength
  • Available for 7/8" or 1 1/8" bars

$10.95

Crampbuster Cruise Assist

(Made in USA)
Crampbuster Cruise Assist

This little jewel reduces hand fatigue and cramping on long rides or daily commutes. The Crampbuster is not a throttle locking unit but rather a simple clip-on device which allows you to relax your grip while riding.

This product has been tested by the ProCycle staff and is a must have for guys and gals running the TM40 carburetor which has a fairly stiff return spring!

$19.95

Go Cruise Cruise Control


Go Cruise Cruise Control

The Go Cruise cruise control goes over the throttle grip and rests on the brake lever to hold your throttle open allowing you to stretch and rest your hand on long rides. Installs and removes in seconds with no tools. You can roll off the throttle manually to disengage the Go Cruise.

$89.95

Vista Cruise Throttle Lock Kit

DR650 '92-Current
Vista Cruise Throttle Lock Kit

Ease the pressure on your wrist during those long highway drones out to where the fun begins. ProCycle has developed this kit that includes a Vista-Cruise throttle lock, a specially modified alloy throttle tube and an anchor plate that attaches to your throttle housing. Just flip the thumb lever down to apply enough friction to hold the throttle in place. Use the supplied longer screw to attach the anchor plate to your lower throttle housing bolt hole. Also included is a tension adjustment tool that you can keep on your key ring. Keep the applied tension lightly adjusted so it's easy to roll the throttle off.


$69.95

New! 041718

G2 Progressive & Quick Throttle

DR650 '90-Current (Made in USA)
G2 Quick or Progressive Throttle

Throttle tube and cams are CNC machined from 6061 aluminum. The Red H100 pulley opens the throttle approx. 15% faster than the stock unit. The Gold H200 cam starts at approximately the stock ratio, but then ramps up to a quicker pull. This gives you more control at low speeds.

Less turn means less "elbow drop", allowing for a more comfortable riding position. Either of these cams will work just perfectly in the stock throttle housing. There is a removeable end cap on the throttle tube in case you have hand guards.

$54.95

Quick Throttle Tube

DR650 '92-Current
Quick Throttle Tube

Opens your throttle 15% faster. No more 'double handfuls' to get it wide open. Removable end cap for bikes with hand guards.

$39.95

Billet Aluminum Throttle Tube

DR650 '92-Current
Billet Aluminum Throttle Tube

Suzuki makes it almost impossible to replace your stock grips. It's much easier with a new throttle tube. Removable end cap for bikes with hand guards.

Choose Size/ Color:



$79.95 - $89.95

Moose Handguard Kit


Moose Handguard Kit

Alloy handguards that include our own special spacers to provide room for your levers. The inner mounts are contoured to allow space for the clutch cable and brake hose. For 7/8" standard bars or 1 1/8" oversize bars. We include our DCYBO spacers so you don't have to cut your balls off - the ends of your levers that is!

Choose Color:



$24.95

Moose Handguard Deflectors

Fits Moose and other aluminum hand guards
  • Aerodynamic and stylish design
  • Protect hands from brush and water as well as cold wind
  • Simple installation
  • Sold in pairs
  • These look great on the DR

$39.95

Clutch Cable

DR650 '96-Current
Clutch Cable

A quality OEM replacement clutch cable

$32.95

Throttle Cable Set

DR650 '96-Current Stock Carburetors
Throttle Cable Set

A quality set of replacement throttle cables from Motion Pro

$49.95

Replacement TM40 Throttle Cables

DR650 - all with TM40 Carburetor
Replacement TM40 Throttle Cables

Spare replacement throttle cables for your TM40 carburetor conversion. Fits the stock throttle housing.

These are new premium low-friction cables. They will also work with the OEM Suzuki BST40.

$49.95

Bar-End Mirrors

Sold in Pairs
Bar-End Mirrors

Bar end mounted mirrors move the mirrors out past your elbows so you can actually see what is behind you. They can mount with or without hand guards.

$22.95

Folding Dualsport Mirror

Sold separately
Folding Dualsport Mirror

This new mirror screws into your stock mirror mount but can be folded out of the way when it's time to hit the trails. These are quite similar to the very popular KTM folding mirrors but at half the price of the KTM part. Fits either left or right side.

$32.95

Mirror Extenders

DR650 '96-Current (Made in USA)
Mirror Extenders

Can't see past your shoulders? These 2.5 inch long mirror extenders will get your mirrors higher and farther out for a much better view of the road behind you.

  • 10mm Threads
  • Sold in pairs
Mirror Extenders
Choose Color:


$219.95

Warp 9 Adventure Pegs

DR650 '96-Current (Made in USA)
Warp 9 Adventure Pegs
Warp 9 Adventure Pegs
Warp 9 Adventure Pegs

New from Warp 9, top of the line Adventure Pegs. a full 5" long and 2.5" wide will give your feet the perfect perch whether you are cruising down the highway or standing up hammering down a singletrack trail.

  • Ceracote coated Chromoly steel pivot for the ultimate in strength
  • Replaceable 7075 T6 Aluminum Platform
  • Permanent Stainless Teeth provide the ultimate in non-slip traction
  • Built-in bottle opener in the bottom!
Select Anodize Color:


Add on Cleat Sets:

$274.95

Fastway ADV Pegs

DR650 '96-Current (Made in USA)
Fastway ADV Pegs
Fastway ADV Pegs

Fastway is now offering a large ADV peg that is 4.75" long and 2.25" wide. With these pegs you can adjust the camber with their patented FKMS Kamber bolt. ´Tilt´ your pegs to increase comfort, or to give better squeeze on your bike. These pegs come with two sets of F3 cleats (one standard, one long), or you can order serrated (F5 - bottom left image) or spiked (F6 - bottom right image) cleats separately.

These Adventure pegs are offered in several colors, but some colors may require extra time, call for availability.

Fastway ADV Pegs Fastway ADV Pegs
Select Anodize Color:


Add on Cleat Sets:

$199.95

Fastway Evolution AIR Pegs

DR650 '96-Current (Made in USA)
Fastway Evolution AIR Pegs

The new Fastway Evolution AIR footpegs are now the ultimate pegs in the Universe.

Designed and sculpted out of the best 7075 Billet aluminum by Pro Moto Billet elite engineers and machinists. Featuring Fastway's Patented adjustable height, traction, and camber options, the Evolution AIR footpegs are superior in every way. Fastway Evolution AIR pegs are designed to shed mud and debris, while being ultra strong.

You can also order serrated (F5 - bottom left image) or spiked (F6 - bottom right image) cleats separately. See images above.

These AIR pegs are offered in several colors, but some colors may require extra time, call for availability.

$75.95

IMS Superstock Footpegs

DR650 '96-Current

Wider footpegs for sure-footed comfort. Cast stainless steel.

IMS Superstock Footpegs IMS Superstock Footpegs

$59.95

Chromoly Wide Footpegs

DR650 '96-Current
Chromoly Wide Footpegs

Light weight and strong. These DRC footpegs have a wider platform for increased comfort and control. Cast from Chromoly steel for unbeatable strength and durability.

$69.95

JNS Passenger Peg Relocation Brackets

DR650 '96-Current (Made in USA)
JNS Passenger Peg Relocation Brackets
JNS Passenger Peg Relocation Brackets

Made from 1/8" thick stainless steel with dual folded edges for additional strength, these brackets will relocate your passenger pegs down 4" and move them back 1.5". This will give your passenger additional legroom making two-up riding much more comfortable.

All hardware is included for a quick and easy installation.

$119.95

Warp 9 Billet Brake Pedal

DR650 '96-Current (Made in USA)
Warp 9 Billet Brake Pedal

Warp 9 has created a beautiful brake pedal machined from billet block to an 8mm thick work of art. A stainless steel pin eliminates wear in the frame. This pedal has the ability to move the spring loaded brake tip 10mm either way from the center position. The arm is arched to provide clearance for riders who have the lowpeg + centerstand combination.

Updated! Warp 9 now includes a new return spring to make installation even easier.

$64.95

Stock Suzuki Brake Pedal

DR650 '96-Current
Stock Suzuki Brake Pedal

A stock replacement brake pedal for the DR650. Nothing fancy but sure gets the job done. Just order it up and get back on the trail.

Click here to see our Brake Pedal Adjuster Bracket that allows you to adjust the position of your brake pedal to perfection.

$34.95

DR Brake Pedal Adjuster Bracket

DR650 '96-Current
DR Brake Pedal Adjuster Bracket
DR Brake Pedal Adjuster Bracket

This bracket mounts between the frame and your right footpeg bracket (works with both stock and low mounts) and allows you to adjust the slop out of the stock system. Puts the pedal in the ultimate location for immediate brake activation and eliminates unwanted pedal motion. Kit includes plate, adjuster bolt and lock nut and instructions.

Select Bar Size

$279.95

Commando Protection Kit

DR650 '96 - up
Commando Protection Kit

This kit provides some much needed protection for both you and your big DR. Handguards and deflectors protect your hands while the skid plate and Case Armor will cover your baby's soft externals.

  • Aluminum Handguard Kit in silver for standard 7/8" bars or 1-1/8" oversize bars
  • Spacers so you don't have to cut your balls off (your levers that is!)
  • Aluminum Skid Plate
  • Stainless Steel Case Armor covers for both right and left hand sides
  • Plastic Deflectors - Currently only available in SMALL BLACK

$399.95

WER Steering Damper

DR650 '96-Current
WER Steering Damper

Take back control of your bike. Reduces front wheel deflection making your off-road ride more comfortable and controllable. This kit has a weld-on bracket. Installation requires some trimming of the headlight cowl.

  • Delivers normal damping 25° right and left from center then fades to no damping.
  • Returning to center there is no damping, which improves handling.
  • Please allow 10 days for delivery
WER Steering Damper  WER Steering Damper
WER Steering Damper
Select Bar:

$41.95

Fly Handlebars


Fly Handlebars

These handlebars are high quality at an affordable price. Several bikes here in the shop use these bars and we like them.

  • 7/8" mounting area, fits stock mounts
  • Manufactured from 6061 T-6 aircraft aluminum
  • Knurled center section and clutch end
  • Bar pad included
  • Reduces rider fatigue by absorbing impact, shock and vibration
Fly Handlebars
  • OEM  W=787, H=76, R=50, S=72, B=18 deg.
  • CR High W=802, H=99, R=65, S=54, B=13 deg.
  • KX/RM W=805, H=93, R=50, S=55, B=14 deg.
  • YZ/WR W=803, H=92, R=56, S=57, B=15 deg.

$34.95

Handlebar Riser Kit

DR650 '96-Current
Handlebar Riser KitHandlebar Riser Kit

Mount these polished billet aluminum spacers under your handlebar clamps to raise your handlebars 1 inch. High quality longer bolts are included.

$32.95

Hand Guard Extenders


Hand Guard Extenders

Don't cut your balls off! I mean - don't cut the ball ends off of your levers. These billet spacers move your hand guards outward to allow clearance for the full length of the stock levers. Designed to fit steel or aluminum bars. Includes longer stainless steel mounting bolts.

! Not compatible with Acerbis and Emgo hand guards

$10.95

ProGrip 714 Rally Grips

Our Favorite Grips
ProGrip 714 Rally Grips

Replacing your handlebars? Time to replace those worn out grips? These grips feature a thicker design that dampens vibration. The soft shoulder allows ease of movement. Three wire-tie grooves are molded into the grip to make securing them a breeze.

Select Controller

BikeMaster Heated Grips


BikeMaster Heated Grips

Highly efficient design delivers warmth faster than traditional heated grips.

Choose from the standard five level push button temperature controller, or the LCD display controller which shows the selected heat level and available battery voltage.

Optional Add on:

$299.95

Magura Hydraulic Clutch

DR650 '96-Current
Magura Hydraulic Clutch
They're BACK!

We have worked closely with Magura to come up with a kit that fits properly and we have a couple in stock with a few more on the way in a week or two.

Want an easier pull on your DR clutch? No cable to break? Then say hello to the Magura Hymec Hydraulic Clutch. Simply remove the stock perch, lever and cable in bolt this in its place. This system replaces the stock cable with a small lightweight hydraulic system for improved clutch control, easier operating pressure, a constant pressure point and smoother actuation.

Developed over many years and tested under the toughest conditions possible in the off-road motorcycle world. World champions to novices all agree on the benefits of the Hymec Hydraulic Clutch system. Due to demand, Magura is now making this available for many dual-sport motorcycles, and now the DR650!

Never hurts to have a bit of the Margura specific Blood Red hydraulic fluid sitting on your shop bench. 4 oz. bottle available as an option for only $5.95. Click here to see the Official Magura Bleed Kit

Choose Lever Set:

$22.95

Lever Set

DR650 '96-Current
Lever Set

A set of replacement brake and clutch levers. Standard length. Sold as a set.

Please notice that there is a difference in sets from 94-09 and from 10-current! Order the set for your model year DR.

Choose Lever Set:


$39.95 each or $77.95 pair

Warp 9 "3-Finger" Levers

DR650 '96-Current (Made in USA)
Warp 9 "3-Finger" Levers

First there was the Warp 9 "4-Finger" Lever, now there is the Warp 9 "3-Finger" Lever Exclusive to ProCycle. Yep, the original shorty (next item below) is a full 4-finger type lever. These are a full half inch shorter. You asked for 3-finger levers, and we had Warp 9 make them for us. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. Will not fit with the stock OEM wind deflectors.

! Will not engage the clutch switch on 2010 and later models

Choose Lever Set:


$39.95 each
$77.95 pair

Warp 9 4-Finger Levers

DR650 '96-Current (Made in USA)
Warp 9 4-Finger Levers
Warp 9 4-Finger Levers

Billet levers that are short enough to provide clearance for your hand guards. Warp 9 Flex Brake Levers are machined billet, anodized and hinged with a CNC machined master cylinder interface. Adjustable reach allows customization to the rider's hand size. Double hinge design allows lever to flex out of the way in most impact situations. These high quality levers are approximately 1/2" shorter than stock. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. These levers work with the stock brake light and clutch safety switches. Will not fit with the stock OEM wind deflectors.

! Will not engage the clutch switch on 2010 and later models

Select Color:

$139.95

Acerbis X-Factor Hand Guards

DR650 All
Acerbis X-Factor Hand Guard

New from Acerbis, these hand guards come with mounts that will work on both standard and and oversize bars. The aluminum wrap-around bar is the biggest on the market with two large plastic shields that are also some of the largest we have ever seen. Don't let the pictures fool you, these are larger and wrap around your hand better than the Cycra guards below.

! X-Factor guards require you cut your lever ends down, or use Warp-9 Short levers

Select Bar Size & Color:

$149.95

Cycra ProBend Hand Guards


Cycra ProBend Hand Guards

Here are our favorite hand guards for the Fly Aero handlebars listed at the top of this section. These oversize bar mounts also fit Renthal, Neken and ProTaper Bars. The construction of these hand guards feature heavy duty aluminum guards with colored plastic deflector shields. They offer great protection from those trees that jump out at you on the trail and the cold wind and rain you encounter on the street. They feature a deep bend on the outer bar end for maximum freedom of hand placement and high quality bar mounts on the inside. True dual-sport protection for your DR650.

This kit includes DCYBO spacers so you don't have to remove the ball-ends from your levers.

$21.95

Moose Molded Foam Hand Guards


Moose Molded Foam Hand Guards
Moose Molded Foam Hand Guards

Riding in the harsh conditions of winter? Good, we are too. These foam hand guards are great. You get the extra protection in bad weather to help keep your hands warm and dry. These just about double the protection from most plastic type deflectors.

The outer shell is made from heavy-duty 500-denier nylon with 1/2" closed cell foam to keep the wind, cold and rain at bay.

$16.95

Speedometer Cable

DR650 '96-Current
Speedometer Cable

A quality replacement speedometer cable from Motion Pro

$32.95

Choke Cable

DR650 '96-current
Choke Cable

Genuine OEM replacement choke cable

$9.95

Cable Luber


Cable Luber

Keep your cables lubed up and working freely. This tool is used to inject lubricant into cable housing. Clamps over housing and wire allowing an aerosol can to be connected. Once lube runs out the far end, the cable is lubricated.

$19.95

New! 031017

Motion Pro Cable Luber V3


Motion Pro Cable Luber V3

A new type of cable luber from the tool people at Motion Pro. Designed to seal completely around the cable housing and stop all those messy leaks. Because the unit is closed and sealed before pumping the lube down the cable, your cable gets more lube! A lubed cable is a happy cable!

Keeps things clean and simple. No more lube running down your arm. Works on most cables with a 4mm to 8mm OD housing.

$20.95

Dri Slide Cable Lubricant


Dri Slide Cable Lubricant

Goes on wet but evaporates to leave a dry moly film. This unique dry film won't attract dirt or dust, is highly resistant to water, and prevents rust and corrosion. It is the perfect lubricant to use on brake and clutch cables. Includes applicator needle to get into cables, locks and anything else that needs dry lubrication.

Choose Size:

Doubletake Mirrors

Sold Separately
Enduro Mirror
Doubletake Mirrors
ADV Mirror
Doubletake Mirrors

Made from a nylon and fiberglass composite, these mirrors are extremely durable. They easily fold out of the way when you head off-road.

Enduro Mirror 4" diameter

Ideal for dualsport use, where you want the absolute minimum profile when folded down. SAE spec convex glass gives a much greater field of view than flat glass.

ADV Mirror 3" x 5"

Adventure mirrors are designed for adventure riding where you want your mirror extended most of the time.

Mirrors mount to any 10mm perch. Mirror and arm included as shown in pictures. If you need a mount for your mirror, click here to see our split clamp mirror mount and mirror mount adapter.

click to enlarge
Choose Size:

$47.95

PSR Dualsport Mirrors

Sold Separately
PSR Dualsport Mirrors round PSR Dualsport Mirrors oval

PSR dualsport mirrors come with a slightly convex mirror for a wider field of vision behind you. The round mirror is 4.25" in diameter while the oval is 3.75" x 3". These mirrors are easily adjustable and fold out of the way quickly with the 1" RAM mounts.

The RAM Ball Stud Base used for both mirrors will go into any standard 10x1.25 threaded mirror base. If you need a mount for your mirror, click here to see our split clamp mirror mount and mirror mount adapter, both on our Dual-Sport page.

Sold each. If you need a set, please order 2.

Choose Type:


Lowered Footpegs

DR650 '96-Current (Made in USA)

Our own complete footpeg assemblies. 1-3/4" lower than stock. No extra brackets that hang down below the frame. Easier on the knees. Wider platform Yamaha YZ style footpegs are stronger and give you firmer footing. Mount solid to the frame. No more 'droopy' feeling when standing on the stock pegs. Lowering your footpegs makes it easier to stand and less of a reach down to the bars when standing.

Now you can get our Low Pegs with Pivot Pegz Mk3 or black Fastway ADV pegs (both Yamaha YZ pegs) installed!

Lowered Footpegs Lowered Footpegs
Mounts


Add Optional Footpegs





JNS Engineering Low Pegs Mounts

DR650 '96-Current (Made in USA)
JNS Engineering Low Pegs Mounts
JNS Engineering Low Pegs Mounts

Low peg mounts from JNS Engineering. Your choice of a straight 1.5" drop or get that drop and a 1" rearward offset. You can use your stock pegs or click on one of the optional pegs that are made to fit the stock DR650 mounts.

These heavy duty steel mounts are pressed, welded and then powdercoated black for protection. Includes mounting bolts.

Note: These mounts are compatible with the SW Motech Center Stand by adding a 1/8" spacer behind the mounts.

Mounts


Add Optional Footpegs





Low Pegs Mounts

DR650 '96-Current (Made in USA)
Low Pegs Mounts
Low Pegs Mounts

New low peg mounts for the DR From Wirtz Wire. These are different than our other mounts for several reasons. First, these are designed around the stock pegs. All of the pegs in this section will fit these mounts. Another difference is that these mounts are offered in a low mount as well as a low and rearward mount. These are 'wire EDM' machined from solid 1018 steel bar stock, and are not welded anywhere. They are powder coated black for a great look. Both mounts move the pegs down 2" while the low and rear mounts also move the pegs back 1.3".

Kit comes with new mounts, longer bolts and a longer brake switch spring that will be needed. Pegs are optional, your stock pegs will work.

The upper image shows the low and rearward mounts while the one below that is of the just low mounts. If you look at the two images below that, you will see that these are the low and rearward pegs for both sides of the bike.

Low Pegs MountsLow Pegs Mounts

$165.95

Pivot Pegz Mk3

DR650 '96-Current
Pivot Pegz Mk3

Pivot Pegz have set a new standard in footpeg performance and quality and now they are even better. The new Mark 3 Pivot Pegz are wider & stronger. They have a unique multi-directional grip pattern and a wide, open design to reduce mud packing. The Mark 3 also incorporates new heavy duty, long life springs and they come with a lifetime warranty.

Pivot Pegz aim is to build the best footpegs in the world and they really do perform as good as they look. Here's a bonus for those riders with size 13 boots - the pivoting action of these pegs makes it easier to get your toe under the shift lever.

  • Mega wide 60mm platform
  • Widest and lightest pivoting pegs on the market
  • Open design = less mud packing
  • Unique multi-directional grip pattern
  • Outstanding build quality
  • Race proven design and durability

See below for extenders for these pegs to make them true ADV pegs!

$121.95

ONLY 2 LEFT!!

CJ Designs Mk 3 Pivot Peg Extensions

All MK3 Pivot Pegz (Made in USA)
CJ Designs Mk 3 Pivot Peg Extensions
CJ Designs Mk 3 Pivot Peg Extensions

Available in black only and just 2 sets left! Get yours while they last! Price discounted too!

Extenders to make the Mk3 Pivot Pegs the most comfortable available.

This is one of the more essential items that should be added to nearly every bike before you ride it. Give yourself the pleasure of riding with a secure platform for your feet that gives you a positive grip and extends the foot bed so that you aren't riding with just half your foot on the peg. If you stand up at all this will revolutionize your confidence level and make for a far less fatiguing ride.

Product Features

  • CNC machined billet aluminum
  • Stainless steel traction pegs
  • Anodized orange or black and machine finish (bare alum.)
  • 1-5/8" longer and 1/2" wider than
  • Requires drilling 3 holes in your Pivot Pegz for mounting (easiest if done in a drill press)

$29.95

Footpeg Extensions


Footpeg Extensions

Weld-on footpeg extensions to make footpegs 1/2" wider and longer. These will give you a much more stable platform when standing on the pegs. Sold in pairs.

$39.95

Warp 9 Shift Lever

DR650 '96-Current
Warp 9 Shift Lever

The Warp 9 shift lever is black anodized and the Warp 9 logo is laser etched into the finish. The black anodized knurled aluminum tip is folding and returns via a stainless-steel return spring. Includes the pinch bolt as well.

The tip is replaceable in the event of damage or if you just want to spiff up you bike with a different color. The tips are available in Black, Blue, Orange, Red and Yellow. See below to order a new tip.

Warp 9 Shift Lever
Select Color:
Optional Add on:

$11.95

Warp 9 Shift Lever Tip

Fits Warp 9 Shift Lever

These colored tips are for the Warp 9 Shift Levers only. If you have damaged yours in same fashion, or just want a touch of color, this is the hot ticket. These are held to the cast Warp 9 lever with a pin and e-clip making them easy to change out. Includes new pin and e-clip in case you lose yours.

You can also order just a new pin hardware kit which comes with new pin, clip, pinch bolt, spring, and spacer.

Warp 9 Shift Lever TipWarp 9 Shift Lever TipWarp 9 Shift Lever TipWarp 9 Shift Lever TipWarp 9 Shift Lever Tip

$27.95

Folding Shift Lever

DR650 '90-Current
shift lever DR650
shift lever DR650

Replacement shift lever with folding tip.

This lever is made for the '90-'95 DR650 but can be adapted to fit '96-up bikes by slightly bending the pedal outward from the crankcase.

Luggage Racks

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Select Package


ProCycle Luggage Racks

DR650 '96-Current (Made in USA)
ProCycle Luggage Racks

ProCycle rack system by Moto-Mule is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

Go to our Luggage Page and pick out any set of qualifying side bags or cases and get $20.00 off side racks!


ProCycle Side Racks are compatible with the following top racks.

  • ProCycle
  • Pro Moto Billet
  • Pat Walsh
  • Nomadic
  • TCI Borrego
  • Stock Suzuki (must grind 1/8" off inside of frame mounts)

ProCycle rack installation requires removal of the stock grab bars. Turn signal brackets will be needed if using a top rack that doesn't offer turn signal mounting holes.

Construction

  • 5/8" steel tubing
  • Computer precision bending
  • Durable powder coat finish
  • CNC cut brackets
  • Top rack dimensions 15" wide 11" long
  • Top rack has RotoPax and hard case mounting tabs
  • All mounting hardware included
  • Additional hard case and RotoPax mounting kits are available in this section.

            Click on the image below to start the installation video.


            Click on the image below to start the moto-mule ProCycle Luggage System video.

Choose Items:




RotoPax Mounting Plates

For use with ProCycle racks only (Made in USA)
RotoPax Mounting Plates

ProCycle now has separate Right and Left plates that bolt to our rack for mounting your RotoPax fuel or water containers, or any other such device. In addition to just the plates, you can also add to your order just a mount or a kit that includes the Mount as well as a Water or Fuel Container, or both!

$69.95

Top Rack Givi Mounting Plate

For use with ProCycle racks only (Made in USA)
Top Rack Givi Mounting Plate

Attach this plate to you moto-mule PC Cargo Rack and then pop your Givi Monokey Top Case right on. Makes for easy commuting and errands. Can pop the case off in seconds or put your helmet inside and lock it up.

All hardware included.

Click here to see the ProCycle Cargo Rack.

Choose Package:


JNS RotoPax Mounting Plate for Stock Rack

DR650 '96-Current (Made in USA)
JNS RotoPax Mounting Plate for Stock Rack
JNS RotoPax Mounting Plate for Stock Rack

Increase your fuel and/or water carrying capacity. This mounting plate attaches to the OEM Suzuki rear rack and accepts the standard RotoPax mounting pedestal. The use of pressed-in threaded mounting hardware allows for quick and easy installation of the plate and pedestal. When not needed the RotoPax pedestal can be quickly removed and the tidy JNS mounting plate left in place.

  • 0.125" 5052 Aluminum, Laser cut / CNC formed
  • Powder coated black
  • Includes stainless mounting hardware

Order alone or with RotoPax Mount and Water or Fuel container. Get everything you need at one time.

$369.95

TCI Luggage System

 DR650 '96-'15 (Made in USA)
TCI Luggage System
TCI Luggage System

Complete luggage system with rear top rack and side mounts. Multiple mount points to distribute the load around the rear subframe. No modifications required to the motorcycle to mount the systems. Universal mounting brackets for cases are included. Sturdy Quick disconnect using spring and pin design. Easy on, easy off. Pelican cases sold separately. All required hardware is included for installation. All cases require drilling to be used with the universal side brackets.

Go to our Luggage Page and pick out any set of qualifying side bags or cases and get $20.00 off side racks!

! Limited Quantities Available

! Sorry, this can not ship to Canada - it's oversized

! Ships Parcel Post (6-10 business days) within the US.  Why?

Select Kit:


Tool Tube

 DR650 '96-Current (Made in USA)
Tool Tube
Tool Tube

Our Tool Tube mounts in place of the little stock tool carrier. The tube is made from 3 1/2" O.D. ABS pipe. It's held by 3 strong powder coated steel straps. Both ends are sealed with waterproof expanding plugs. This is the ideal way to carry those items you always want to have with you on every ride. Tube is approximately 13" long.

You can now order your Tool Tube with a Locking End cap, mini padlock and keys included, on the exposed end. Or you can order just the Locking End Cap and lock if you already have a Tool Tube.

Not compatible with Wolfman Generation 2 Side Racks.

Tool Tube

Select Package


Saddlebag Guards

DR650 '96-Current
saddlebag guards
saddlebag guards

Simple side guards to keep your saddlebags from fouling the side covers. Constructed from stainless steel tubing for long lasting good looks. These guards were developed by our friends Ecuador Freedom Bike Rental and they use them daily on rental DR's.

Add Moose 20L saddlebags for a very economical luggage solution.

Guards and Moose Bags Guards and Moose Bags

$179.95

Quick-Release Luggage Mount

For use with ProCycle racks only (Made in USA)
Quick-Release Luggage Mount

Hard bags can be a pain in the you-know-what to get off and on. Not now. This set-up allows you to remove any hard bags you have by pulling a simple T-handle. Did we mentioned that they are lockable as well? Push down on the key lock and your bags can't walk away while you stop for lunch.

This kit includes plates and hardware to mount right and left hand bags to your moto-mule ProCycle Racks. Check out the video below to see how nifty this set-up is.

$129.95

Givi Bags Side Mounting Plates

For use with ProCycle racks only (Made in USA)
Givi Bags Side Mounting Plates
Givi Bags Side Mounting Plates

ProCycle now has a plate that bolts to our racks for mounting your Monokey Givi hard cases. Pop these onto your rack and your Givi Monokey bags will slide right on and then lock in place just like on any other racks. Now you can swap your Givi bags between bikes and don't need to buy another set. Genuine Givi latches and all the hardware you need to mount them up to your ProCycle Racks included. This is for set of plates both right and left.

Select Finish

B&B Eng. Rear Luggage Rack

DR650 1996-Current
B&B Rear Luggage Rack
B&B Rear Luggage Rack

Hand built aluminum luggage rack from the B&B Eng. Off Road folks down under. This unit really is a beauty to look at and extremely rugged, made from 4mm 5083 aluminum plate! Tie down whatever you need with confidence. Whether it's your books to get to school or a bag to get across the country, no worries mate. Available in either bare polished aluminum or with a black polymer coating.

While plenty rugged to use as grab handles, you can keep your stock handles if you so desire. All necessary stainless clamps and bolts are provided.

Must have the DR250 Taillight installed to work with this rack. it will not work with the stock USA taillight!

If you are going to carry a wide load and want a wider platform for support, check out the Luggage Plate below, or click here!

Select Finish

B&B Eng. Luggage Plate

DR650 1996-Current
B&B Luggage Plate
B&B Luggage Plate

CNC machined from 5mm aluminium 5083 plate with lots of slots to attach your Rok Straps (or other straps). This gives a considerably wider deck than the standard B&B Rack. Attaches directly to the B&B rack with four screws that are included. Available in either polished aluminum or a black polymer coating.

These plates are pre-drilled and countersunk from the bottom making installation of a RotoPax mount quick and easy.

This is for the Top Plate only! The B&B rack must be purchased seperately. For the Luggage Rack, please look above or click here.

Optional Add On:

$163.95

New

Scaggs MotoDesigns Rear Rack

DR650 1996-Current
Scaggs Moto Designs Luggage Rack
Scaggs Moto Designs Luggage Rack

A CNC work of art. The top piece machined from 1/4" thick 6061 Aluminum plate and 2 laser cut steel suppport plates. Plenty of loops along the side of the rack for your RokStraps (or other straps if you are not a RokStraps convert yet). All hardware required for assembly and mounting the rack is included.

The rack is pre-drilled for a RotoPax mount, and you can click here to see those.

How about a nice Top Case? A place to store your helmet, carry some groceries, stash your jacket, whatever! Check out the Givi Trekker Top Case by clicking here. You will need to purchase the optional Givi Monokey Add On listed above to mount that Top Case.

$119.95

Pat Walsh Designs Rack

DR650 '96-Current (Made in USA)
Pat Walsh Designs Rack

The Pat Walsh rack has been a favorite of DR riders around the world since it was first introduced in 2009. They've continued to improve it each year and the new design is their best yet.

  • Large 12"X10" surface area
  • Solid 4-Point frame mounting
  • Rugged 1/8" 5052 aluminum
  • Laser-cut and CNC bent for precision fit
  • Use with or without stock hand rail
  • Integrated turn signal mounts if you choose to remove stock grab rails
Choose Color:

Optional Add on:

$179.95

Pro Moto Billet Cargo Rack

 DR650 '96-Current (Made in USA)
Pro Moto Billet Cargo Rack

Not only are Pro Moto Billet Cargo Racks brutishly strong and functional, but they look great too. Each cargo rack is methodically engineered, then CNC machined on-site from a 1/2 inch thick plate of USA made 6061 aluminum by master machinists.

The cargo racks are then hard clear anodized for durability. PMB uses only stainless steel fasteners for worry-free years of riding. Excellent instructions and all necessary hardware is included. 10.5"Wx11.5"L

Need to mount your turn signals to your new Pro Moto Billet Rack? Just add a set of CNC machined aluminum Turn Signal Brackets for $15.95 and that will be no problem. See bottom right image.

$99.00

Nomadic Racks Rear Rack

 DR650 '96-Current (Made in USA)
Nomadic Racks Rear Rack

NEW DESIGN. Better strap attachments and lighter deck.

Simple, quick installation of this 1 pound rack made from rugged 1/8" 5052 Aluminum. A rigid 4-point mounting system, but still sleek and low allowing for seat removal with no hassles.

Features:

  • 12" long by 10" wide
  • Integrated turn signal mounts
  • Use with or without stock grab handles
  • 16 strap slots for securing cargo
  • RotoPax mounting kit compatible
  • All hardware and instructions included

$99.95

Moose XCR Rear Rack

DR650 '96-Current (Made in USA)
Moose XCR Rear Rack
  • 12-gauge steel construction
  • Multiple tie-down locations
  • Easy installation with no modifications required, all mounting hardware included
  • Powder-coated black texture finish
  • Holds up to 40 lbs.
  • Made in the USA

$161.95

Moose Cargo Rack

DR650 '96-Current (Made in USA)
Moose Cargo Rack

Steel cargo rack from Moose Racing. It features a nice wide platform and a durable powder coat finish. 17" wide and 10" long.

42" Long x 5/8" Wide





60" Long x 1" Wide




ROK Straps

The ultimate stretch strap
ROK Straps

ROK Straps are a MUST HAVE for any dual sport or adventure rider! These flat tie down 'stretch' straps are designed specifically for motorcycles, ATVs and snowmobiles. Carry anything on your motorcycle securely and without scratches with these flat - no hooks - tie down straps.

ROK Straps are a two-piece strap that has a quick-release buckle in the middle and loops on each end. One end of the strap is a heavy duty nylon, the other has a strong stretchable section. Instead of hooks that can slip or come undone, ROK Straps have a loop sewn in each end. you pass the buckle around your frame, rack or other secure point and then back through the loop in the end making for a very secure mount. With each end secured, connect the buckle in the middle and simply tug the slack end of the strap until your load is firmly held in place.

ROK Straps ROK Straps

Luggage

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Saddlebags & Hard Cases


Choose from a huge selection of side bags and hard cases from top brands.

  • Wolfman Luggage
  • Nelson-Rigg
  • Giant Loop
  • Moose Racing

Tank Bags


Tank Bags

Tank bags provide easy access to personal items and come in a variety sizes, styles, and colors.

  • Wolfman Luggage
  • Nelson Rigg
  • Giant Loop

Duffel Bags


Duffel Bags

Select from an assortment of sizes, designs, and brands.

  • Wolfman Dry Bags and Rolie's
  • Saddlemen Destination Pack
  • Givi waterproof bags
  • Firstgear Torrent bags

Top Cases


Top Cases

Top cases by Moose Racing allow easy access and transportation of items for long rides or daily commuting.

  • Expedition Aluminum Top Cases are a perfect match for the Expedition Side Cases. Available in 25 or 38 liter sizes
  • Expedition Hard Top Cases are perfect for daily commuting and errands around town. Available in 28 or 47 liter sizes

Fender Bags


Fender Bags

Fender bags are perfect for carrying tools and tubes on any adventure.

  • Wolfman 1.25 Liter front fender bag
  • Moose Racing removable rear bag
  • Wolfman 3.5 Liter tool bag
  • Chase Harper rear fender pack

Accessories


Accessories

Luggage accessories to complete your luggage set.

  • RotoPax fuel and water containers
  • ROK Straps
  • Universal Mounting Kits
  • Much more!

Helmets & Apparel

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Dual Sport Helmets


Dual Sport Helmets

We have put together a great list of dual sport helmets for any budget.

  • Arai XD-4 Dual Sport features great quality and looks
  • Shoei Hornet X2 for serious dual sport enthusiasts
  • Bell MX-9 Adventure new for 2015 is everything you want at a great price
  • AFX 41-DS Dual Sport features an inner flip down sun shield
  • Fly Trekker gives great quality and price

Rain Gear


Rain Gear

Stay dry with quality rain gear by Frogg Toggs. Frogg toggs is committed to providing the best in affordable, innovative rainwear technology. ToadSkinz technology is a newly developed hybrid fabric that was engineered by the frogg toggs research team. This unique new material has the look and feel of a traditional polyester rain suit but with a non-woven inner layer that provides guaranteed waterproof and windproof performance in a lightweight garment with great breathability.

Gloves


Gloves

Choose from a great selection of Firstgear dual sport gloves.

  • Ultra Mesh Gloves
  • Kilimanjaro Gloves
  • Kathmandu Gloves
  • Cold Weather Gloves
  • Many More!

Accessories


Accessories

We have put some common sense dual sport items on our accessories section and will be adding stuff as we find it.

  • Hydration packs by Thor and Moose Racing
  • Backpacks from American Kargo and Moose Racing
  • Neck warmers and High-Vis vests

Dual Sport Apparel


Dual Sport Apparel

Choose from top of the line jackets, pants and our every own ProCycle T-shirts

  • Kathmandu jacket and pants
  • Urge overkill Jacket
  • Adventure Mesh jacket
  • Firstgear Thermosuit
  • Kilimanjaro jacket
  • And more!

Heated Gear


Heated Gear

Stay warm on those long winter rides with top of the line heated gear.

  • First Gear heated clothing features Nickel Alloy heating technology
  • Venture heated gear comes standard with harness and controller
  • Heat Pump Vest and battery powered gloves also available
  • Check out our Seat warmer and Heated grips

Footwear


Footwear

Our favorite dual sport boots have been tested and approved by the ProCycle staff.

  • Forma Adventure Boots
  • Icon Raiden DKR Boots
  • Alpinestars Scout Boots
  • Gaerne Balance Oiled boots

Accessories & Tools

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Maps and Navigation


Maps and Navigation

Check out our Maps and Navigation page! Here is where you can find the latest and greatest in GPS units, fantastic printed maps and pretty much anything you need to get you from here to there and back. Or maybe from here to there and then on to someplace else! Just click here or on the gray button below.

  • Butler Maps
  • Benchmark Maps
  • Delorme Maps
  • Garmin GPS Units

ProCycle NAVIGATOR


ProCycle NAVIGATOR

Navigation doesn't get any simpler than this. Here is the ProCycle 'binary' Navigator. Don't know which way to turn? Flip the NAVIGATOR and follow your nose. It is guaranteed to lead you somewhere. Probably some place you have never been.

$19.95

BrakeFix Parking Brake


BrakeFix

Simply slap this baby over your brake lever and hand grip, squeeze the brake lever, pull the locking bar in and lock black portion down. Takes all of about 5 seconds. Viola! A locked front brake making parking safe and secure.

To unlock the BrakeFix, you just lift the back of the black hooking portion to release it. This takes about 2 seconds. Perfect for use with Snapjack type stands or just parking on an incline.

$7.50

KRAMM-Lox Installation Key


KRAMM-Lox Installation Key

This is the tool that makes installing and removing the wrist pin circlips on our 790cc kit a breeze. This particular KRAMM-Lox Installation tool is for for circlips that are made from .064"-.072" diameter wire.

Note: This tool is included in the DR650 790 Big Bore kit.

$49.95

Mini Speedometer


Mini Speedometer

Mini Speedometer. Only 2 inches diameter. Works with Japanese speedometer or odometer cables. Mount to handlebar bolt or use the bar clamp supplied. Illuminated dial for night riding. Smaller, lighter and more accurate than the stock unit.

$49.95

Snapjack V2 Portable Jack


Snapjack V2 Portable Jack

Version 2 now available. Updated with a new locking pin, wider foot and larger foot pad (and an extra!). The Snapjack is an easy to use, portable, sturdy jack for chain lubricating, cleaning or emergency flat repair. It can lift either rear tire up to 1/2" to allow the removal for flat repair. Includes front brake locking strap and handy carrying bag.

Snapjack V2 Portable Jack

$21.95

Axle Wrench

DR650 '96-Present
Axle Wrench
Axle Wrench

An Axle Wrench combo for your DR with a 19mm for the front, and a 24mm for the rear. Just 7 1/2" long, it is long on leverage, but short enough to fit in even the smallest tool kit.

$31.95

Axle Wrench & Short Tire Irons Kit

DR650 '96-Present
Axle Wrench & Short Tire Irons Kit

A kit that includes an Axle Wrench combo for your DR with a 19mm for the front, and a 24mm for the rear. Just 7 1/2" long, it is long on leverage, but short enough to fit in even the smallest tool kit. Also includes a pair of 'trail size' tire irons. Complete kit is small enough to fit in a fender bag with your spare tube.

$25.95

Clutch Holding Tool


clutch tool

Made from medium carbon steel with hardened jaws. It features spanner pins and the jaws open up to 5" wide. It's ideal for holding clutch hubs, flywheels, gears, sprockets, etc. From Motion Pro a leader in motorcycle tools.

$24.95

Mini Bleeder


Mini Bleeder
Mini Bleeder
  • Combines wrench and bleeder valve into one convenient and compact tool
  • Fits most 8 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle
Choose Kit:

Tool Kits



Here are two tool kits that are ready to go. All of the tools are here, just toss it in your bag and hit the road or trail.

Deluxe Tool Kit (top) includes: Combo wrenches (10mm, 12mm and 14mm) 8" adjustable wrench, 6-in-1 screwdriver, 2-in-1 spark plug socket (5/8" x 13/16"), spark plug gap gauge, locking pliers, flashlight, electrical tape, cable ties, mechanic's wire, WD-40, tire pressure gauge and shop towel all enclosed in a heavyweight nylon shell with YKK zippers. Dimensions: 6" L by 9" W by 1-1/2" H.

Fanny Pack Tool Kit (bottom) includes: Combo wrenches (10mm and 12mm), 8" adjustable wrench, T-Handle PackWrench (8mm, 10mm and 12mm), Hex Key Set (4mm, 5mm and 6mm), 4-in-1 screwdriver, 2-in-1 spark plug socket (5/8" x 13/16"), locking pliers, needlenose pliers, 22mm Axle Hex Adapter, electrical tape, cable ties, mechanic's wire, 2 tire levers, tire pressure gauge and shop towel. All of these tools are in a 5040-denier nylon fanny pack designed to handle heavy abuse on the trails. Dimensions: 7" L by 10" W by 1-1/2" H.

$21.95

T-Handle Driver with JIS Bits


T-Handle Driver with JIS  Bits

The Phillips type screws used in Japanese motorcycles are actually Japanese Industrial Standard (JIS) screws are very easy to strip if you are using a regular Phillips screwdriver.

This is a high quality Motion Pro T-handle driver with #1, #2, and #3 JIS bits made from S2 tool steel. There is bit in each end of the driver held in place magnetically. These are 1/4" hex drive heads so you can use all common driver bits as well. The narrow drive head profile easily fits into tight locations. Main shaft is 8.5" long and is chrome plated for protection.

$14.95

JIS Screwdriver Kit


JIS Screwdriver Kit

The Phillips type screws used in Japanese motorcycles are actually Japanese Industrial Standard (JIS) screws are very easy to strip if you are using a regular Phillips screwdriver.

Here is a little kit that will make removing and replacing JIS screws much easier. A small portable handle with its own collection of 4 various bits, along with 2 each JIS No. 1, No. 2 and No. 3 bits. These will work in any other bit holders you may have and have a slight magnetic end to hold a screw while you start it.

$38.95

WPS Safety Wire Pliers


WPS Safety Wire Pliers

6" wire twisting pliers with return spring mechanism for easy, safety wire twisting

•  Comes with 25' of .032 stainless steel wire

$19.95

Motion Pro Cable Luber V3


Motion Pro Cable Luber V3

A new type of cable luber from the tool people at Motion Pro. Designed to seal completely around the cable housing and stop all those messy leaks. Because the unit is closed and sealed before pumping the lube down the cable, your cable gets more lube! A lubed cable is a happy cable!

Keeps things clean and simple. No more lube running down your arm. Works on most cables with a 4mm to 8mm OD housing.

$9.95

Cable Luber


Cable Luber

Keep your cables lubed up and working freely. This tool is used to inject lubricant into cable housing. Clamps over housing and wire allowing an aerosol can to be connected. Once lube runs out the far end, the cable is lubricated.

$16.95

Chain Breaker Tool


Chain Breaker Tool

Here is a tool to help you remove a few links from a chain that is too long to fit your bike. A great tool to have in your tool box.

! Note! The head of the pivot pin you are going to remove must be ground or filed down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

$59.95

Motion Pro Steering Head Race Puller


Motion Pro Steering Head Race Puller
Motion Pro Steering Head Race Puller

New from Motion Pro is a way to remove your steering bearings without damaging them. Remove all tapered bearing races from 47mm to 52mm OD. Tool uses a precision machined anodized aluminum cup that will not damage the seal surface while hardened steel jaws securely engage the inner lip and pulls the race out perfectly straight causing no damage to the race or frame. Motion Pro includes a limited lifetime warranty.

$79.95

Crank Case Separator Tool Set


Crank Case Separator Tool Set

This tool is designed to separate vertically split crank case halves on two and four stroke engines. Adjustable arms allow it to be used on multiple bolt patterns found on a variety of makes and models of motorcycles. Industrial grade steel construction with black oxide finish for long service life. Comes with 8mm mounting bolts and 6mm adapters. Protective carrying case included.

Choose Package:


Scottoiler Vacuum Auto Chain Oiling System


Scottoiler Vacuum Auto Chain Oiling System
Scottoiler Vacuum Auto Chain Oiling System

This is a vacuum operated automatic chain oiling system to keep your driveline adequately lubricated at all times. Perfect for us forgetful folks that don't pull over and do it regularly every 200 miles. When properly adjusted the oil will last thousands of miles between refills. The Scottoiler kit includes one 250ml bottler of oil which is good for 10000 miles of riding. We also offer additional refill bottles.

Just 'T' into the vacuum line off your carburetor and adjust it to no more than 1 drop every 1-2 minutes and your chain will stay perfectly lubed and may last 2 to 3 times longer.

The oil is controlled by a vacuum operated diaphragm so there will be no oily puddle under your bike if it sits in the garage for awhile. Only drips while the motor is running.

$33.95

Mini Air Compressor


Mini Air Compressor

Portable 12v compressor is perfect for any tool kit. This unit weighs in at only 14oz and measures just 4"x2"x6"

Features a built in LED light and 0-120 psi gauge

• Comes with everything shown

$44.95

MotoPressor Pocket Pump


MotoPressor Pocket Pump

The MotoPressor is a compact pump unit that weighs only 1.5 pounds and fits in the palm of your hand. MotoPressor very cleverly omitted the plastic housing you find on other pumps. This makes it smaller and easier to carry with you. Included is a 25 inch long inflator hose, with a hands-free lock-down delivery valve. You also get a SAE power cord that attaches to your battery and stays there. The Pocket Pump has an 8.5 foot cord to give your air supply plenty of reach. All this packs into a heavy duty neoprene pouch.

MotoPressor will pump the front or rear tire of your motorcycle from flat to approximately 30 psi in 2 minutes and is capable of pumping to over 100 psi. Use it to inflate tires, top off your air shocks, air forks, inflate air beds or anything else.

If you will use the MotoPressor on a CANbus BMW please click on the 'More Information' button.

! Do not use this pump in a standard BMW accessory outlet, unless it is wired directly to the battery and bypasses the motorcycle's electrical CANbus system. The CANbus monitors and limits the amperage of the accessory outlet. When you plug the MotoPressor into a CANbus equipped accessory outlet the CANbus will automatically shut off the circuit and the MotoPressor will stop working. It is not the fault of the Motopressor.

If you have a CANbus equipped bike and you are not SURE about using the accessory outlet, use the alligator clips to get power from your battery or better still connect the supplied SAE terminal connectors to your battery and get power from there.

$8.95

Rim Protectors

Sold in pairs
Rim Protectors

Protect your wheels from scratches and dings caused by tire changing tools

Includes retrieval cord for easy use

$10.95

8-1/2 inch Tire Irons

Set of Two
8-1/2 inch Tire Irons

Here is a set of 'trail size' tire irons. At 8-1/2 inches long they are small enough to fit in a fender bag with your spare tube.

$29.95

Tire Bead Breaker


Changing tubes or tires without the right tools can be a real chore. Don't fight your snug beads any longer, use this 27" long tool that opens to 7-3/4" to provide the leverage you need to easily break your tire bead. Constructed from heavy-duty steel with comfortable no-slip grips, this tool makes the job a snap.

Tire Bead Breaker

$35.95

Mini-Morph Pump


Mini-Morph Pump

The Mini-Morph is actually a bicycle pump, but is probably the best compact pump we have found for adventure / dual-sport riding. It has a fold-out foot and handle as well as a 4 inch hose so you can set it on the ground to pump. At only 10" long, it is small enough to pack anywhere.

$34.95

Motion Pro-Pro Fill Air Chuck