Featured Products

Back to Top
New! 012616

LeoVince X-3 Enduro Slip-On Muffler


No repacking required! The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. 84dB is about half way between a stock muffler and the FMF Q-4. It includes a certified Spark-Arrestor.

New! 033116

Yenkro Rally Fairing


Straight from down under, the Yenkro Rally Fairing. This is a great addition to the DR. Looks great, provides needed wind protection, tons of room for a GPS unit or other navigational aids and makes the DR handle better believe it or not.

Don't start your round the world trip without one.

New! 092515

Acerbis Plastic Skid Plate


Yes, plastic! Well actually it is an ultra tough injection molded reinforced composite that is brand new from our friends at Acerbis. It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

New! 072916

AE Motosports Dashboard


New from AE Motosports is a Dash Panel designed so you can charge multiple electronic devices at one time. Pre-drilled for a RAM mount as well. Everything you need to mount it and connect the outlets back to the battery.

Engine

Back to Top

$659.95

Big Bore 790cc Kit

DR650 '96-Current

The 790cc Big Bore Kit includes:

  • Custom made, forged 9.5:1 piston with rings, wrist pin and circlips.
  • Custom made multi layer steel head gasket, OEM metal base gasket, tensioner gasket, cam bolt lock plate.
  • Big bore cylinder sleeve.

Click here to see the tool that will make inserting and removing these wrist pin circlips so much easier.

Core Rules

Because the ProCycle 790 Cylinder uses a stock cylinder, we must have your cylinder in exchange so we can keep up our supply. You can either send us your cylinder, and we will ship your 790 cylinder as soon as we receive your stock cylinder, or we add a core charge of $500 to your order and then we send your new 790 cylinder immediately. Then you have 45 days to send us your cylinder and receive a full refund to your credit card. Or, we can give you $550 in Store Credit. Yes, $550 in Store Credit. That is an extra $50 to spend on whatever you want from ProCycle.

Whichever method you select, you must call us first at (541) 688-9543 and get a RMA number. This allows us to credit the correct customer when your cylinder arrives.

The cylinder you send us must not have any broken or bent fins, no stripped threads and be in good overall condition. If it is not, we will return your cylinder to you and keep the core charge.

Call (541) 688-9543 to get your RMA number and ask any further questions you may have.

$209.95

JE High Compression 10.5:1 Piston Kit w/ Metal Base Gasket

DR650 '96-Current

Raises compression from stock 9.5:1 to 10.5:1 for more power, torque and snappier engine response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Includes rings, pin, clips, and top end gasket set with valve stem seals and metal base gasket. Fits the standard size stock bore.


$169.95

JE High Compression 10.5:1 Piston Kit

DR650 '96-Current

Raises compression from stock 9.5:1 to 10.5:1 for more power and snappier response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Fits the standard size stock bore.


$249.95

Big Bore 660cc Kit for 1990-1995 DR650 models

DR650 '90-'95

Wiseco 96mm piston with rings, wrist pin, circlips, head gasket, and base gasket. Requires your cylinder to be bored to fit the larger piston.

Special order item. Allow 10 extra days for delivery.


$49.95

Top End Gasket Set w/ Metal Base Gasket

DR650 '96-Current

Top end gasket set with the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.


$109.95

Complete Engine Gasket Set w/Oil Seals & Metal Base Gasket

DR650 '96-Current

Complete set of engine gaskets and oil seals. Includes the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

  • Factory Suzuki metal base gasket
  • Head gasket
  • Clutch cover gasket
  • Cam chain tensioner gasket
  • Mag cover gasket
  • Exhaust gasket
  • All oil seals
  • All o-rings

$4.95

Cam Bore Plug

DR650 '96-Current

This is the little rubber plug on the right hand side of the cylinder head. Replace this plug to avoid having an oil leak after disassembling your top top end.


$19.95

Valve Stem Seals

DR650 '96-Current

A set of four high quality valve stem seals.


$22.95

Countershaft Seal Retainer

DR650 '96-Current

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.


$8.95

Countershaft Seal

DR650 '96-Current

This is a Genuine Suzuki part. We recommend installing a countershaft seal retainer to prevent the countershaft seal from popping out while riding.

Standard $11.95



Dual Electrode $17.95



Iridium $23.95



E3 Spark Plugs $19.95


New! 082815

Spark Plugs

DR650 '96-Current

A PAIR of fresh spark plugs. Yes, the DR650 single has 2 spark plugs. Keep your motor running right with fresh plugs. All plugs sold in pairs.

Dual Electrode spark plugs last longer than single electrode plugs because the wear is shared between the electrodes.

Iridium spark plugs are made with higher quality materials. They last longer than standard plugs, meaning you won't have to replace them as often.

The E3 plugs have an almost circular electrode supported on three sides that creates a flame more toward the piston and the bulk of the air/fuel mixture giving it faster flame growth and a larger flame kernel providing better throttle response. The multiple sharp edges to the circular sharp edge of the center electrode prevent the 'arc welding' type of material depletion of other electrode plugs giving this plug an extremely long life. See image of E3 electrode below.

When choosing a plug the heat range must be carefully selected for proper spark plug performance. The two most common causes of spark plug problems are carbon fouling and overheating.

Carbon fouling can happen if you do continuous low speed driving, short trips, the air-fuel mixture is too rich, or lowered compression due to wear.

Overheating results in accelerated electrode wear and can cause pre-ignition. Choose a hotter plug if you experience carbon fouling. Otherwise we recommend standard temperature plugs to avoid overheating.

$11.95

New! 002815

NGK Spark Plug Caps


Direct replacement for old or broken stock spark plug caps, made by industry leader NGK. Spark plug caps contain a resistor that can burn out with age. Fresh caps ensure your motor gets a strong spark. Sold in pairs.


$7.95

Oil Change O-Ring Kit

DR650 '96-Current

Fresh o-rings to ensure your DR650 stays oil-tight and leak free. Includes one of each: oil filter o-ring, filter cover o-ring and filler plug o-ring


$9.95

Valve Cover O-Rings

DR650 '90-Current

A pair of factory OEM o-rings for the valve covers. Your valve cover o-rings live in one of the hottest parts of the engine and have a pretty short life. Replace them on your next valve adjustment to prevent oil leaks.


$72.95

Scott's Stainless Steel Reusable Oil Filter

DR650 '90-Current

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area than other filters in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute". The pleat seam is welded, able to withstand up to 600 degrees, not glued, like paper filters.

Cleanable and Reusable

Simply remove the filter, rinse in clean solvent and replace it, you're done. The filter can be cleaned with solvent, kerosene, aerosol carburetor cleaner, or any other degreasing agent, even common dish soap. You can blow air through the filter from the inside out to remove any small particles or cleaning agent from the screen.

Choose Color:



$25.95

Billet Oil Filler Cap

DR650 '96-Current

The PSR Oil Filler Caps are CNC machined from high quality aluminum and come with an E-clip that is already safety wired to a mounting tab. The wire is covered with silicone tubing that will not melt or discolor. Available in silver, black and gun metal.

Choose Color:



$39.95

Timing Inspection Plugs

DR650 '96-Current

Billet plugs for your left side case. Includes both the timing mark plug and the crankshaft access plug.

$17.95

New! 120216

Valve Adjustment Wrench Set


  • Heat treated and chrome plated for durability
  • Include 10mm wrench with 3mm square adjuster
  • Fit motorcycles and ATVs with screw-type adjusters

    Included Items:
    (1) 10mm chrome steel socket wrench
    (1) 3mm square tappet adjuster

$10.95

Valve Adjustment Tool

DR650 '96-Current (Made in USA)

Use this tool to turn the 'square top' tappet screws. It makes valve adjustments much easier.

Choose Color:




$9.95

Valve Adjustment Driver

DR650 '96-Current (Made in USA)

This driver turns the 'square top' tappet screws. It makes valve adjustments much easier. These are made in-house on the ProCycle 3-D printer.


$13.95

Valve Adjustment Wrench

DR650 '96-Current

A 'wrench style' tool to turn the 'square top' tappet screws. The wrench does a better job of holding the adjuster screw still while tightening the locknut. Slim and flat, this tool is easy to carry in a tool pack.


$79.95

Flywheel Puller

DR650 '96-Current

Special tool to remove the flywheel from the end of the crankshaft.


$16.95

EBC Clutch Holding Tool


Need to remove your clutch assembly to get at that dreaded neutral safety switch? This holder is the quickest and easiest tool out there to get a grip on that hard to handle hub. Laser cut to the exact pattern that EBC makes their clutch plates from, it makes loosening and re-tightening the clutch nut easy. All of that and no worries about doing any damage to your expensive clutch hub.

Bottom line, if you have to hold your clutch hub to remove it, there is no better way to do it.

$14.95

Temperature Stickers

3 pack

Easy to apply strips measure the temperature of engine, suspension, and radiator components. Temperature range 146° to 248°

$59.95

Oil Temperature Gauge

DR650 '96 - up

A nice, simple oil temperature gauge. It screws into the crankcase in place of your oil filler cap. Engine oil is splashed onto the sensor for a direct reading of oil temperature in the engine.

Not available at this time

$39.95

New! 080515

Emergency Oil Cooler Bypass

DR650 '96 - up

What would you do if your oil cooler was damaged way out in the bush? We have a simple solution. This kit allows you to bypass the oil cooler and both oil lines and insure that the top end continues to get the oil it needs to stay healthy. Simply remove the stock oil lines from the motor and attach one end of the bypass at the head and the other end at the engine side case. Be sure to leave the original o-rings in place.

 

Small, light weight and easy to carry. You may never need it but if you do it will save you a lot of walking.

 


$1199
w/exchange

Big Valve Head

DR650 '96-Current

Cylinder head upgrade. Features CNC machined port shapes, larger high performance valve seats and custom made Kibblewhite 'Black Diamond' valves. Valve sizes are increased from the tiny stock 33mm intake & 28mm exhaust to 36mm intake & 32mm exhaust. This is not a radical modification. These bigger valves bring the valve sizes up to what would normally be found on other brands of 650 singles.

Big Valve Heads are sold only on an exchange basis. We need your stock head for the next batch of modified heads.

! We strongly recommend checking valve to piston clearance when installing oversized valves.



Choose Included
Camshaft:


$629.95

Complete Top End Performance Kit

DR650 '96-Current

The Complete Top End Performance Kit includes:

  • 10.5:1 compression JE piston with rings, wrist pin and circlips (the actual measured stock compression is only 8.7:1).
  • Your choice of either Stage 1 or 2 Web Cams high performance camshafts for more power (reground from brand new OEM Suzuki camshafts).
  • Top end gasket set with metal base gasket.
    ! We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.
Choose Stage:


$429.95

Web Cams Performance Camshaft

DR650 '96-Current

2 choices for performance camshafts.

  • The Web Cams #223 grind offers improved performance over the stock cam. We think of this as a 'Stage 1' cam.
  • Our own #190 cam profile offers more lift than the #223 grind to give better low-end and mid-range punch and more duration to keep the motor pulling hard in the upper RPMs. We think of this as a 'Stage 2' cam.
  • All our performance cams are reground from OEM camshafts - no core charge or return required.
  • We recommend a high compression or big bore piston to get the most out of any performance camshaft.
    ! We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

$359.95

Oversize Valves & Seats

DR650 '96-Current

4 custom made Kibblewhite 'Black Diamond' valves and 4 'Nickel Aluminum Bronze' valve seats. Valve sizes are 36mm intake (up from 32) & 32mm exhaust (up from 28). Requires professional installation.

! We strongly recommend checking valve to piston clearance when installing oversized valves.


$599.95

Third Gear Set

DR650 '96-Current

This 3rd gear set is made for us by Nova Racing Transmissions in England to replace the fragile stock third gear set. These folks build complete transmissions for World Superbike teams among others, so we believe them to be highly qualified to build this set of replacement gears.

These gears are made from a high quality special alloy steel and then heat treated and superfinished. The mainshaft drive gear and the countershaft driven gear are sold only as a set.


$62.95

Manual Cam Chain Tensioner

DR650 '96-Current

Solid reliability and easy installation. This manual tensioner is a good upgrade for any modified motor, especially if it is ridden hard. A new gasket is included.


$189.95

Barnett Clutch Kit

DR650 '96-Current

Barnett high performance clutch set. Includes 8 Kevlar friction plates, the 7 'loose' steel drive plates, stronger springs and a high quality clutch cover gasket.


$18.95

Barnett H-D Clutch Springs

DR650 '96-Current

Stock clutch feeling just a bit wimpy? Lever pull back just a tad too easy? Not ready to replace the entire clutch yet? Install a set of Barnett Heavy-Duty Clutch Springs and take care of all of that. Four springs that will make that clutch feel like brand-new.


$129.95

EBC Clutch Kit - DRC Series

DR650 '96-Current

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty facings for smooth clutch action. Allows modulation, unlike paper clutches which tend to snatch. Don't forget to add a fresh gasket.


$179.95

DP Premium Clutch Kit

DR650 '96-Current

Top quality friction plates, steel plates and heavy duty springs from Dunlop. Don't forget to use a new clutch cover gasket.

$29.95

New! 082815

Clutch Thrust Washer and Bushing set

DR650 '96-Current

Dragging clutch? Hard to find neutral? Maybe it feels like it doesn't fully release. These problems can be caused by worn thrust washers in the clutch assembly. Most DR650s show wear on these items. Kit includes #2, #3 and #8 in the diagram.


$17.95

Clutch Cover Gasket

DR650 '96-Current

High quality clutch cover gasket. If you are servicing your clutch, a new gasket will prevent oil leaks.


$17.95

Stator Cover Gasket

DR650 '96-Current

High quality left side case gasket. If you are servicing your stator or starter clutch gears, a new gasket will prevent oil leaks.


$4.95

Cam Chain Tensioner Gasket

DR650 '96-Current

Gasket for the Cam Chain Tensioner. Suzuki OEM part. You are going to need it if you work on your starter motor. It is not a good idea to re-use this gasket. If it blows out, it will dump a large amount of oil onto your right foot.


$24.95

Three Bond 1211 Silicone Liquid Gasket


The best product for those surfaces that mate together without a gasket. Like center cases, cam covers and the like.

  • Heat-resistant
  • Tough, durable sealer utilizing silicone rubber as a primary component
  • Ideal for applications where a long-lasting, faultless seal is absolutely critical
  • 3.5 oz. tube

$16.95

Permatex Gasket Remover


Permatex Gasket Remover will help you remove that stubborn gasket without having to scrape so much, possibly damaging surfaces. Prepares surfaces for new gaskets. Give it plenty of time to soak in.


$36.95

Hi-Flo Oil Filter Value 10-Pack

DR650 '90-Current

Providing unbeatable performance and exceptional value, Hiflofiltro is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.70 per filter with our value 10-pack!


$37.95

Warp 9 Stainless Steel Reusable Oil Filter

DR650 '90-Current
  • Cleanable and reusable filter
  • 35 micron stainless steel mesh
  • Stainless check ball and stainless spring
  • CNC aluminum caps front and rear

$11.95

Oil Filter Magnet

DR650 '90-Current

  • Reduce wear, and significantly increase your engine life.
  • Easy to install. Attaches to base of standard oil filter.
  • Powerful magnet traps abrasive metal particles down to 1 micron. OEM oil filters only filter particles down to 90 microns, leaving behind the most harmful particles to circulate through your engine.

$11.95

Magnetic Drain Plug

DR650 '96-Current

Extra protection for your motor. Strong magnet at the end of the plug picks up metallic flakes in your oil.

$5.95

New! 051916

Drain Plug Washers


A 10-pack of drain plug sealing washers. Replace your sealing washer at every oil change to prevent an oil leak.


$12.95

Feeler Gauges

DR650 '96-Current

Two feeler gauges with angled ends to make checking the clearances easier. Stock valve clearances are .004" intake and .008" exhaust (.10mm in. and .20mm exh.)


$64.95

Tensioner Tool

DR650 '90-Current

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.


$36.95

Clymer Service Manual

DR650 '96-Current

Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it's routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

The DR650 manual features 278 pages of color wiring diagrams, illustrations and photographs. There are 15 chapters, ranging from general information and troubleshooting to brakes, suspension and full color wiring diagrams.


$75.95

Factory Suzuki Service Manual

DR650 '96-Current

The genuine factory shop service and repair manual. This is the reference manual Suzuki dealers use in their service departments. It has all the necessary info to do any maintenance or repairs to your DR650.


$59.95

Complete Oil Change Kit

DR650 '96 - up

This is all you need to not only change your oil, but protect your motor as well. We include a magnetic drain plug and an oil filter magnet to help catch stray metal pieces as well as new O-Rings to replace any you have that may be leaking or worn. We also give you a 10-pack of filters.

  • Magnetic Drain Plug
  • Oil Filter Magnet
  • O-Ring Kit
  • 10-Pack of Oil Filters
Choose Air Filter & Spark Plugs:


Total Tune-Up Kit

DR650 '96 - up

The Total Tune-Up Kit. All the parts you need to do a complete tune-up on your beloved beast.

  • Valve Adjustment Wrench
  • Feeler Gauges (.004" & .008")
  • Breather Filter
  • 10-Pack of Oil Filters
  • Magnetic Drain Plug
  • Oil Filter Magnet
  • O-Ring Kit
  • Twin Air Filter
  • CR10E Spark Plugs
  • OPTION - K&N Air Filter w/ProCycle Wrap (replaces Twin Air)
  • OPTION - CR10EK Dual Electrode Spark Plugs (replaces CR10E plugs)

$159.95

New! 073015

Trail Tech Fan Kit

DR650 '96 - up

Ride in warm temperatures a lot? Worried about your motor oil just getting too hot? The Trail Tech Universal Fan Kit mounts up to the backside of the DR's oil cooler to draw cool air across it and keep those oil temps down. An electronic temperature sensor mounts to the fan, no need to cut any fluid lines, and automatically turns the fan on when needed to keep the temperature in the optimum range.

The activation sensor can be set wherever you like to keep the temperature right where you want it. Backlit for easy viewing anytime it also includes a volt meter.

Kit Contents

  • 4 inch SPAL fan
  • TTV Temp Meter
  • Temperature Sensor
  • Complete Wire Harness

$44.95

New! 091715

NSU Safety Wire Kit

DR650 '96 - up

The Neutral Sending Unit (NSU) on the DR650 can be a problem. The factory screws tend to loosen over time. You really would not want them to get loose in your motor! The permanent solution is to safety wire them. We looked high and low and finally found pre-drilled screws in the correct thread pitch. Here we offer a complete kit to take care of those pesky screws.

If you don't do this, you don't have a screw loose, you have TWO screws loose!

Kit Contents

  • 2 drilled stainless steel screws
  • Plenty of safety wire
  • Wire twisting tool
  • New lock tab for the clutch hub
  • New clutch cover gasket

Fuel and Intake

Back to Top

$519.95

Complete Intake Kit

DR650 '96 - up

This is a complete high-performance intake kit for the DR650 that includes our famous TM40 carburetor kit and a K&N air filter with ProCycle wrap .Click here to learn more about the TM40 carburetor upgrade.

  • TM40 Carb pre-jetted and set-up for your particular DR650
  • Custom throttle cables to work with the TM40
  • Extra jets should you need them for fine tuning
  • K&N air filter with custom ProCycle outside foam wrap

$459.95

Updated! 081516

Mikuni TM40 Pumper Carburetor Kit

DR650 '96-Current

Want an amazing increase in throttle response? More power over a much wider range? The Mikuni TM40 does all of that plus runs smoother at lower RPMs and pulls taller gearing with ease.

Our complete kit comes with alloy adapter rings bonded to the carburetor body for a firm reliable fit in the stock air boots. We also include new low friction cables, an extended fuel screw, complete instructions along with a wide range of extra jetting for fine tuning. It even has a vacuum port for the stock fuel petcock.

The carburetor comes pre-jetted for the typical mods: performance pipe and modified air box, or we can set it up for your particular bike before we ship it out.

Updated! Instead of the tough to reach choke knob, all TM40's now come with a remote choke and bracket. This makes it easier to reach the knob, especially if you have an oversize tank.


$59.95

K&N Air Filter

DR650 '96-Current
  • Increased air flow over the stock air filter.
  • Designed to increase horsepower and throttle response.
  • Easily fits inside the factory air box.
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions.
  • Four layers of premium cotton gauze provides outstanding filtration.
  • Washable & re-usable, never wears out.
  • One filter will last the lifetime of your bike.

$19.95

Foam Filter Wrap

DR650 '96-Current with K&N filter(Made in USA)

Extra dirt protection for your K&N filter. Our custom made oiled-foam filter sleeve wraps snugly around the K&N filter to give a first layer of protection against dust and dirt. Oil it like you would any other foam filter.


$69.95

Wrap and Filter Combo

DR650 '96-Current

Ultimate intake flow and protection. A quality reusable K&N filter with our own custom ProCycle foam filter wrap. Get both together and save.


$44.95

K&N DryCharger Pre-filter

DR650 '96-Current

Wraps around your K&N filter to keep water and small particles out of the filter itself. K&N DryChargers are manufactured from a durable polyester material and are pre-treated with a proprietary hydrophobic process designed to prevent splashes of water or mud from saturating your K&N air filter. The DryCharger will also stop small dirt particles; yet add little restriction to the airflow of the filter.


$14.95

K&N Filter Care Kit

For K&N filters only

A six step maintenance system designed to recharge any K&N air filter

  • Completely restores airflow efficiency
  • Kit includes filter oil, and filter cleaner
Choose Tank Type:



$29.95

'Raptor' Petcock


Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.


$117.95

Pingel Fuel Petcock

(Made in USA)

A popular upgrade from the stock vacuum operated fuel valve. Manually operated. Must be shut off any time the bike is parked for more than a few hours. Fits stock tank or aftermarket tank and has both main and reserve. Fully rebuildable.

Choose Color:


$11.95

Fuel Tank Vent Cap


If you're like us, you hate the long floppy vent hose hanging off the cap of your aftermarket tank. This one-way vent cap replaces the long hose with a short one only about 2" long. It allows air into your tank but prevents fuel from sloshing out. Machined from billet alloy and anodized for good looks.

Not for stock fuel tanks

Select Line Size/Color




Premium Fuel Line

Sold in 30" lengths

30" of new fuel line in the size and color you desire. Sizes shown are ID. All of these lines are stronger and more durable than vinyl fuel lines and are resistant to swelling, direct sunlight, hardening and cracking.

Click here for a fuel filter for your 5/16" line or click here for filters for your 1/4" line.

You can also click here to order a set of 4 zinc plated hose clamps to secure your line to your inlets and filters. Sized to fit your particular line.

Select Size


$5.95

093016

Fuel Line Clamps


Ordering new fuel line? How about a set of 4 zinc plated clamps to go with that new line. These will be sure your fuel line stays connected. There are enough here for a fuel filter as well.

Don't run a fuel filter? Well you should! Click here for a fuel filter for your 5/16" line or click here for filters for your 1/4" line.

Choose Quantity:


5/16" Fuel Filter


This filter is meant for 5/16" fuel lines. Only 1/2" thick once the fuel lines are in place, it is small enough to fit just about anywhere.

Need some clamps to secure your line and filter? Click here for the proper sized clamps.

90 Degree Bend

Straight


1/4" Fuel Filters - 90 Degree or Straight


The small size and right angle hose barbs make it easier to fit into the small space between your fuel petcock and carburetor. Filter body is only 7/8" diameter. Straight filter is 2" long, 90 degree filter is only 1-5/8" long.

Need some clamps to secure your line and filter? Click here for the proper sized clamps.


$39.95

Carburetor Overflow Canister


This canister by Pro Circuit allows you to move the overflow tubes from the carburetor up and out of the way. Universal application


$4.95

Stainless Steel Carburetor Screws

DR650 '90-Current

Replacement socket head (allen) screws. The factory screws that hold the top cap and float bowl on the stock carburetor are very easily damaged. The originals are usually installed unbelievably tight from the factory. It is common to ruin the stock screws when installing a jet kit or doing any other carburetor maintenance. Sold in a pack of four. Two for the cap and two for the float bowl.

$39.95

041516

Slide Guide

DR650 '90-Current

Replace the worn slide guide in your stock Mikuni BST carburetor before it causes additional wear to the needle and needle jet.

$39.95

041516

Slide

DR650 '90-Current
A new slide for the stock Mikuni BST carburetor.
Select Air Filter:


Breathe Easy Kit

DR650 '96 - up

Allows your bike to breathe much better giving you better response and performance.

  • Breather Filter
  • ProCycle Jet Kit which includes jets, needle, extended fuel screw, drill bits and allen bolts to replace phillips head bowl screws and detailed installation instructions
  • Choose Twin Air filter or K&N with ProCycle filter wrap

$84.95

New! 032514

JD Jetting Kit

DR650 '96-Current

This kit includes 2 Needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets, a new Pilot Jet, and a drill bit complete the package.


$79.95

ProCycle Jet Kit for the Stock Carburetor

DR650 '96-Current

Our own jet kit for the DR650 stock Mikuni BST40 carburetor. Includes the extended fuel mixture screw and stainless steel allen screws for the float bowl and top cap. Comes with easy to understand detailed instructions and diagrams. Includes a template for modifying the air box.


$54.95

DynoJet Jet Kit

DR650 '90-Current

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide booklet on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carburetor screws.

$69.95

Factory Pro Jet Kit

DR650 '96-Current

The jet kit for riders who want their bike to run well but do not want to modify the air box.

The Ti ProKit w/Titanium needle adds more power and better throttle response. Easy to install and tune - no slide drilling. No air box modification.

Includes: a main jet selection, adjustable Ti needle, clips (with extras), pilot jet, instructions.

$32.95

FunnelWeb Filter

DR650 '96-Current

FunnelWeb's pyramid cut foam effectively doubles the filters surface area without increasing the size of the filter. This enables it to trap and hold far more dust on the outer surface. You get more protection for the engine while maintaining optimal air flow and extending filter service intervals. Made in Australia by people who really know about dust.


$29.95

DT1 Triple Layer Air Filter

DR650 '96-Current (Made in USA)

A ProCycle exclusive. This is our favorite air filter for the DR650. Made just for us by the folks at DT1.

  • Unique triple stage foam filter designed for the most extreme conditions
  • Increased protection against silt, water, and sand
  • Allows for extended filter service intervals
  • Neoprene base gives superior sealing to air box
  • Includes resealable bag for easy oiling and storage

$30.95

Twin Air Air Filter

DR650 '96-Current

Twin Air's high quality materials and superior construction deliver unbeatable performance and protection. The hands-down choice of more World and National Champions than all other filters combined.

Twin Air's fused layers of open-pore foam and fine inner foam trap even the smallest particles-without restricting airflow.


$21.95

No-Toil Air Filter

DR650 '96-Current (Made in USA)

Dual stage foam: 2 different pore sizes create more trapping area for even the smallest dust particles. Flame laminated foam: Both "Stages" are not glued but heat sealed to provide maximum air flow. Light color foam makes it easier to see where the filter oil has covered and where it has not.


$59.95

K&N Air Filter

DR650 '90-'95
  • Increased air flow over the stock air filter.
  • Designed to increase horsepower and throttle response.
  • Washable & re-usable, never wears out.
  • One filter will last the lifetime of your bike.

$24.95

Stock Air Filter Cage Kit

DR650 '96-Current

Have you lost or broken the stock air filter cage for your DR? Maybe you need a spare? Here it is, the OEM cage that will fit any of the foam air filters on this page. This kit includes the plastic holder that keeps the cage in place and the screw for that as well.

Choose Kit:


Evolution Air Filter Oil


This advanced filter oil kit by No Toil is alcohol free, completely biodegradable and compatible with all foam filters.

  • Both kits include air filter cleaner and oil
  • Air filter rim grease improves the seal around the edges of the filter
  • Offers superior protection
  • Waterproof yet easy to clean
Choose Size:


No Toil Filter Rim Grease


No Toil rim grease is a high viscosity, non petroleum based compound specially engineered to provide the ultimate filter rim to air box seal.

  • Biodegradable
  • Non toxic, Waterproof
  • Easy cleaning in seconds with water and No Toil cleaner

$169.95

Mikuni TM40 Conversion Kit


Geared for the do-it-yourselfer that already has a TM40 or HS40. This kit supplies everything you need to convert it for use on the DR650.

Kit includes intake and air boot adapters, throttle cables, choke knob, accelerator pump nozzle, a wide selection of main and pilot jets plus a TM40 tuning manual.


$39.95

Mikuni TM40 Rebuild Kit


Has your DR with a TM carburetor been sitting for too long and now needs to be rebuilt? Then what you need is this TM40 Rebuild Kit that contains Genuine Mikuni replacement parts.

This kit includes:

  • Needle Clip and Washer
  • Top Cover Gasket
  • A/P Nozzle O-Ring, Plug and Rubber Cap
  • Fuel Screw O-Ring, Washer and Spring
  • Float Bowl O-Ring
  • Pilot Fuel Screw
  • Drain Plug O-Ring
  • #3.8 Needle Valve Assembly
  • O-Ring for the Starter Circuit and Needle Valve
  • New Screws for the Float Bowl
  • Vent Hose
Carburetor Type:


$32.95

Remote Choke Cable Kit

DR650 All

Hate the handlebar mounted choke lever? Can't reach the choke knob? Does your Safari or IMS tank make using the choke difficult?

Our cable operated choke knob mounts to the left side engine case. You can choose a remote choke for either the stock BST carburetor or for the Mikuni TM40.


$17.95

Choke Knob

DR650 All

Replace your handlebar mounted choke with this simple knob mounted directly on the carburetor.

To install this knob you need to slightly file the back side of the idle stop so it doesn't hit the knob at full throttle.

Choose Color:


$19.95

Billet Choke Cable Fitting

DR650 '96-Current

The plastic fitting that secures the stock choke cable to the carburetor is delicate and easily broken. A broken fitting can cause hard to solve idling and running problems. CNC machined from billet aluminum and anodized blue or black. If you want to retain your handlebar mounted choke this may be the solution. This also fits both types of the 'Remote choke Cable'.


$14.95

Secondary Breather Filter

DR650 '90-Current
 

The OEM vent foam filter can deteriorate after only a couple of years. When it does it can allow enough dirt into the engine to do significant damage. Replace your filter now with a washable cotton & steel screen filter.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock carburetor.


$24.95

Deluxe Fuel Screw Set

DR650 '90-Current

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.


$18.95

Extended Fuel Screw

DR650 '90-Current (Made in USA)

This extended fuel mixture screw makes it much easier to fine tune the idle mixture. This screw is made specifically for the stock OEM Suzuki BST40 carburetor. It's a nice addition to installing a jet kit or any other performance mods.


$44.95

New! 033116

Carburetor Repair Kit - Stock BST40

DR650 '90-Current all

New! 033116We just added Viton float o-rings to our carb repair kit. Viton has a much longer life compared to the standard OEM orings.

The basics you will need to freshen up an old stock Mikuni BST40 carburetor or one that has been sitting around for a while. Includes a new float needle, float bowl gasket, Viton o-rings for the float assembly, OEM o-rings for the top cover and idle mixture screw. Also includes 4 stainless steel allen screws to replace the original phillips head bowl and cap screws.


$77.95

Float Assembly - Stock BST

DR650 '90-Current

A genuine factory replacement float assembly for your stock Mikuni BST40 carburetor. Assembly includes float needle and orings.

FCR-MX Carburetor Conversion Parts

Back to Top
For DR650s with FCR-MX carburetor conversions Only.
More info on this conversion from MX_Rob.

$33.95

New! 061915

JNS Engineering FCR Carb Adapter Ring

(Made in USA)

If you are converting a Keihin FCR-MX 39 to fit on your DR, you need to start here. This 6061 T6 aluminum adapter bonds to the airbox side of the carb so it will easily fit the DR.

Not for the stock carburetor Fits FCR-MX conversions Only.



$14.95

FCR-MX Accelerator Pump Spring


Direct replacement for the stock spring and exactly like the old Merge Racing spring. Gives a much more consistent accelerator pump squirt. Eliminates the need for the 'O-ring mod', wire or zip-ties on the pump arm. Fits all Keihin FCR-MX carbs except '07-'08 CRF250/450.

Not for the stock carburetor Fits FCR-MX conversions Only.


$79.95

'MX_Rob' FCR39 Complete Jetting Kit


Kit includes:

  • Main jets: 145, 150, 155 and 160
  • Pilot jets: 38, 40 and 42
  • Merge Racing AP spring
  • JD Fuel screw
  • #35 leak jet
  • EMP and EMR needles

Everything you need to dial in your FCR/DR650 conversion. Enough jetting to cover most modifications or altitudes.
Not for the stock carburetor Fits FCR-MX conversions Only.

Click here for more info on this conversion from 'MX_Rob'


$24.95

'MX_Rob' FCR39 Basic Jetting Kit


Kit includes:

  • 155 Main Jet
  • 40 pilot jet
  • #35 leak jet
  • EMP needle

Not for the stock carburetor Fits FCR-MX conversions Only.


$32.95

R&D Flex Jet Easy Access Mixture Screw


R&D introduces "Flex-Jet", a simple, effective flexible shaft design. Quick adjustments are now within easy reach. Besides easy access, another benefit is the Flex-Jet's ability to hold its setting. Loose fuel screws are now a thing of the past. Kit includes: Flex-Jet (Remote Fuel Screw), bracket, screw, spring, washer, O-ring and instructions.

Not for the stock carburetor Fits FCR-MX conversions Only.


$23.95

JD Jetting Fuel Mixture Screw


Top quality brass screw with molded knob for easy adjustments.

Not for the stock carburetor Fits FCR-MX conversions Only.


$119.95

Boyesen Quickshot 3 Accelerator Cover


This cover acts as an 'adjustable leak jet' to fine tune the accelerator pump squirt.

Eliminates "4-stroke bog" when used with correct jetting. Allows the use of correct carburetor settings to optimize performance, starting and reliability. Improved low-end performance with much better throttle response. Investment cast and finished to precise tolerances with internal high volume vertical check valve. Fits all motorcycles and ATVs using a Keihin FCR carburetor Easy installation instructions (including online video) and template.

Not for the stock carburetor Fits FCR-MX conversions Only.


$149.95

New! 091014

FCR Mod Kit


Just an updated version of our Mod Kit. We now include the Boyesen Quickshot 3 Accelerator Pump Cover (see above), Merge Extended Fuel Mixture Screw and the FCR-MX Accelerator Pump Spring all in one kit. And at a lower price than before.

Not for the stock carburetor Fits FCR-MX conversions Only.


$44.95

FCR-MX Rebuild Kit


 

This is a K&L rebuild kit for the FCR carburetor. Kit includes new O-rings for the Top Cover and Float Bowl, a new float valve with clip and new bowl screws.

Not for the stock carburetor Fits FCR-MX conversions Only.

Drivetrain

Back to Top
Choose Gearing:


$179.95

Drivetrain Kit

DR650 '96 - up

This is a complete drivetrain package. All the parts you need to freshen up the most important part of your motorcycle.

  • Cush-Drive Rubbers
  • Ball Bearing Chain Roller
  • Sprocket Bolts and Nuts
  • Lock Style Rear Axle Nut
  • EK SR06 O-Ring Chain
  • New front and rear sprockets
Choose Kit:


$139.95

Chain & Sprocket Set: 525 O-Ring Chain

DR650 '96-Current

Quality steel sprockets and EK SR06 525 O-ring chain. Available in 2 gear ratio choices - 14/42 or 15/42. Additional single sprockets are available below. EK SR06 525 chains come in 120L length and will have to be cut down to fit. They also come with rivet type master links. Clip type links are available below.

! 14 Tooth sprockets require a smaller retainer Click Here to add one to your order.

Front Sprocket:
Rear Sprocket:
EK SR06 Chain:

Individual 525 Sprockets & O-Ring Chains

DR650 '96-Current

Quality JT sprockets and EK O-ring chain with rivet type master link.

! 13 & 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

! Click Here to add a clip type master link.

Choose Kit:



$109.95

Chain & Sprocket Set: 520 O-Ring Chain Conversion

DR650 '96-Current

Many riders choose to convert over from the stock 525 to a 520 chain. Besides being lighter and less expensive, a 520 chain is more readily available as well as having more sprocket size options.

  • JT Steel Sprockets
  • EK SR06 O-ring Chain

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

Front Sprocket:
Rear Sprocket:
EK SR06 Chain:

Individual 520 Sprockets & O-Ring Chains

DR650 '96-Current

13T &17T 520 sprockets use a special 2-hole retainer plate which is included with the purchase of one of these sprockets. 14T sprockets require the 3-hole retainer plate listed below. 15T & 16T sprockets will use your stock retainer plate.

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.

! Note about chains: Use 110 link chain for a 42 tooth rear sprocket, a 112 link chain for a 46 tooth sprocket and the 120 link for the 48 and above sprockets. The 120 link chain will have to be cut to the proper size for the 48, 50 and 52 tooth sprockets. 520 chains come with clip type master links.

! 48, 50 and 52 sprockets may require removal or modification of your chain guide.

Choose Sprocket:


$28.95

520 Front Sprocket JTF438

DR650 '90-Current

Hard to find front sprocket from the DR750 and DR800. It fits right on all years of DR650. Sprocket is for 520 chain but has a wider hub for deeper engagement with the countershaft splines.

! 14 Tooth sprockets require a smaller retainer. Click Here to add one to your order.


$12.95

Stainless Steel C/S Sprocket Retainer Plate

DR650 '90-Current

The stock sprocket retainer will contact the chain when it is used with a 13T 525, or 14 tooth C/S sprocket. We have our own sprocket retainer laser cut from 13 gauge stainless steel. This retainer works with all 3-hole 14T, 15T and 16T DR650 countershaft sprockets.

Select Chain:

$99.95 - $159.95

DID X-RING VX Chain


Lower friction and longer life. X-rings have twice the sealing ability as compared to o-rings. They do a better job of keeping the lube in the links and the dirt out. DID VX chains have a reputation for being the best chain you can buy for dual sport riding. DID VX chains come with rivet type master links.

! Note about chains: Use 110 link chain for a 42 tooth rear sprocket and a 120 link chain for a 46 tooth sprocket. You will have to cut the 120 link chain to fit.

Select Type:

Master Links


All ways carry a spare master link when out on the trail.


Important! Master links are not interchangeable. Be sure to get the manufacturer and series off your current chain.

$12.95

040116

Original Chain Master Link

DR650 '96-Current
This is a rivet style master link that fits the original OEM Suzuki chain. The original chain is marked DID 525 V8. If you need a master link for your stock chain, this is the one.

$19.95

Master Link Pliers


Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.


$21.95

EK SRO6 520 Chain Extension Kit


Adding a larger front or rear sprocket may require a few extra links in your chain. If you are running the EK SRO6 520 O-ring chain, our extension kit is an affordable way to do it.


$16.95

Chain Breaker Tool


Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.


$59.95

Lower Chain Guide

DR650 '96-Current

A brand-new product from Warp 9. CNC machined chain guide for the DR. Stronger than the wimpy stock unit and can easily accommodate the stock 525 chain as well as a 46 tooth rear sprocket (by moving the lower rub block to the forward position). The rub blocks are also a higher grade, longer lasting material.


$39.95

Chain Slider

DR650 '96-Current

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Choose Package:


Scottoiler Auto Chain Oiling System


This is a vacuum operated automatic chain oiling system to keep your driveline adequately lubricated at all times.

When properly adjusted the oil will last thousands of miles between refills. The Scottoiler kit includes one 250ml bottler of oil which is good for 10000 miles of riding.


$8.95

Motul Chain Paste


A new innovative product from Motul. This chain lube comes in a brush applicator squeeze-tube bottle. It makes applying chain lube easy and less messy than spray on lubes.


$8.95

Renthal Chain Lube


Renthal chain lube is 100% lubricant, zero propellant. So this new 250ml bottle size combines high performance and value.

The all-new formula Chain Lube is specially designed to penetrate all parts of the chain. This all-condition lube is compatible with all o-ring and non o-ring chains.

$12.95

030816

360° Chain Brush


This brush has 2.25 coils of 360° chemical-resistant nylon bristles to make it the fastest, most effective, precise and systematic method for giving your chain a thorough cleaning. It will help the performance of the chain, the sprockets and the engine. This brush will fit any 400 or 500 series chains.


$13.95

The Grunge Brush


Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes

$16.95

Front Sprocket Bolts

DR650 '90-Current

A set of three OEM Suzuki front sprocket bolts. Thread-lock compound has already been applied for extra security.


$10.95

Rear Sprocket bolts


A set of six high quality grade 10 sprocket bolts with locknuts. Thread-lock compound has already been applied for extra security.


$22.95

Countershaft Seal Retainer

DR650 '96-Current

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.


$8.95

Countershaft Seal

DR650 '96-Current

This is a Genuine Suzuki part. We recommend installing a countershaft seal retainer to prevent the countershaft seal from popping out while riding.


$39.95

Case Saver Chain Guard

DR650 '96-Current (Made in USA)

This nice piece replaces your plastic sprocket cover and protects your engine case from a chain derailment or failure. The 3/16" (5mm) thick steel plate is adjustable to accommodate 14, 15 and 16 tooth sprockets. Includes mounting hardware.

$79.95

021916

JNS Engineering Case Saver w/Sprocket Cover

DR650 '96-Current (Made in USA)

This new unit from JNS will protect your cases from the damage caused by a thrown chain, and will also keep your pants, boots or foot safe from your countershaft sprocket. The case saver portion is laser cut from .25" aluminum and then has the .19" aluminum countershaft sprocket cover welded to it and the entire unit is powder coated black. All the mounting hardware is stainless steel with machined aluminum spacers also included.

All JNS products come with a lifetime warranty against defects in materials and workmanship.


$45.95

Cush Drive Rubber Dampers

DR650 '96-Current

The DR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier. Sold as a set of 6 rubber dampers.


$14.95

Cush Hub Bearing & Seal Set

DR650 '96-'Current

The cush hub (sprocket carrier) bearing leads a tough life. This is especially true if your cush rubbers get old and soft. They can allow the chain to pull the cush hub sideways overstressing the bearing. If there's any question about the condition of your bearing replace it now with this double sealed bearing and quality grease seal.


$15.95

Ball Bearing Chain Roller


Replace your lower chain roller with this quality roller with 2 sealed ball bearings. The stock roller has no bearings. It's just a plastic wheel riding on a bolt. Ball bearing chain rollers are smoother, quieter and last longer.


$1.95

Upper Roller Block-off Bolt

DR650 '96-Current

Most Savvy DR650 owners will remove the upper chain roller. You can use this stainless steel button head screw to plug the threaded hole. Suzuki put the upper roller in the wrong place on the frame. If you don't remove it yourself the chain will likely do it for you - along with a chunk of metal out of the frame.


$4.95

Lock-Nut Style Rear Axle Nut

DR650 '96-Current

The 2006 and newer DR650 did away with the cotter pin on the rear axle and uses only a locknut. This is a nice upgrade for older models. You can avoid having to keep new replacement cotter pins on hand every time you adjust your chain.

$52.95

021715

JNS Engineering Chain Guard

DR650 '96-Current (Made in USA)

Replace your lost or broken stock plastic chain guard with a JNS aluminum one. Laser cut, CNC formed, TIG welded, and powder coated a beautiful satin black. This is a direct replacement for the stock unit. All JNS products come with a lifetime warranty against defects in materials and workmanship.

Suspension

Back to Top
Choose Spring Rate:

Optional Add on:

$975.95

New!

Cogent Dynamics 'Mojave Pro-Series' Shock

DR650 '96-Current (Made in USA)

The Pro-Series shock includes an attached reservoir with adjustable compression damping.

Cogent Dynamics starts with a CNC machined aluminum body that has a hard ceramic coating applied for durability.

Each shock is assembled and tested on the Cogent Dynamics suspension dyno before being packed up and shipped to us. This shock is an amazing improvement over the stock unit.

Comes standard with the CNC machined Bling Ring Preload Adjuster Collar making preload adjustments easy. Includes a thrust bearing between adjuster ring and the spring

The optional add on Hydraulic Preload Adjuster makes it even easier to adjust the preload. Just twist the knob. Includes mounting bracket for knob unit. (See image below.)

Select the spring you want installed based on the load you plan to carry. For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring. If you regularly have more than 250 pounds on the rear of the bike, you might want to use the 8.15 kg/mm spring. If you have any questions at all about this, please call. Please call for lowering options also if you need them.

Click here for a complete Mojave manual in PDF form.

Also, check out the Cogent DDC Fork Solution Kit to make the front forks work as well as the Mojave shock.

! Custom built to order: Please allow 2-3 weeks for delivery

Choose Spring Rate:

Optional Add on:

$639.95

Cogent Dynamics 'Mojave' Shock

DR650 '96-Current (Made in USA)

Cogent Dynamics starts with a CNC machined aluminum body that has a hard ceramic coating applied for durability.

Each shock is assembled and tested on the Cogent Dynamics suspension dyno before being packed up and shipped to us. This shock is an amazing improvement over the stock unit.

Select the spring you want installed based on the load you plan to carry. For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring. If you regularly have more than 250 pounds on the rear of the bike, you might want to use the 8.15 kg/mm spring. If you have any questions at all about this, please call.

Comes standard with the CNC machined Bling Ring Preload Adjuster Collar making preload adjustments easy.

The optional add on Hydraulic Preload Adjuster makes it even easier to adjust the preload. Just twist the knob. Includes mounting bracket for knob unit.

! Please allow 2-3 weeks for delivery on hydraulic preload adjuster shocks.

Click here for a complete Mojave manual in PDF form.

Also, check out the Cogent DDC Fork Solution Kit to make the front forks work as well as the Mojave shock.

Add a Spring:


Add Preload Collar:


$569.95

Rebuilt Stock Shock with Cogent Shock Shaft Assembly

DR650 '96-Current (Made in USA)

Don't want to buy a new shock? This rebuild makes the stock shock about 10 times better. We send shocks to Cogent Dynamics. They clean them up, hard anodize the bodies for better wear, and install new Shock Shaft Assemblies with rebound damping adjustment.

Any aftermarket spring for your stock shock will fit on this shock. If you are using the stock spring, you will want to order a stiffer spring to go with your new shock. Our 7.5 kg/mm rear spring is 16% stiffer than the stock one and is perfect for the majority of riders. If you are a larger rider, or carry a lot of gear or a passenger (total weight exceeding 250 pounds) you will probably want the 8.3 kg/mm rear spring which is 28% stiffer than stock.

This shock is also available with the CNC Preload Collar and Thrust Bearing. This makes preload adjustments much easier.

! Please click on the gray button below for all of the information on core charges and how to ship your shock to us.

Core Charge Details

Because the Cogent Rebuilt Shocks use a stock body, we must have your stock shock in exchange so we can keep up our supply. You can either send us your shock, and we will ship your Cogent Rebuilt Shock as soon as we receive your shock. Or we add a core charge of $800 to your order and then we send your new shock immediately. Then you have 45 days to send us your shock and receive a full refund to your credit card. Or, we can give you $850 in Store Credit. Yes, $850 in Store Credit. That is an extra $50 to spend on whatever you want from ProCycle.

Whichever method you select, you must call us first at (541) 688-9543 and get a RMA number. This allows us to credit the correct customer when your shock arrives.

Parts to Ship to ProCycle

If you have ordered a "Rebuilt Stock Shock with Cogent Shock Shaft Assembly", then you need to send us all of the lower spring seat hardware from your original shock.

If you have ordered a "Cogent Rebuilt-Revalved Stock Shock", then please hang onto all of your lower spring seat hardware, you will need all of it to assemble your new shock.

To return your stock shock body, you must call (541) 688-9543 to obtain a RMA Number (so we can keep track of who gets the credit) before shipping your shock to us.

Do not send your spring to us. It is heavy and will cost you more to ship it and we do not use them.

Call (541) 688-9543 to get your RMA number and ask any further questions you may have.

Add a Spring:


$359.95

New! 101415

Cogent Rebuilt & Revalved Stock Shock

DR650 '96-Current (Made in USA)

UPDATED! This shock now includes the Bling Ring preload adjusting ring. This replaces the two stock preload/lock rings. This ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body. Includes rod to fit in ring for adjusting as well.

Cogent Dynamics takes a stock DR650 shock, tears it down, cleans it up, adds a hard ceramic coating, then rebuilds it with a completely new custom shim stack that gives you excellent rear wheel control. This custom Cogent valve stack makes this shock behave much like its Shock Shaft brother above without the rebound adjustment.

Any aftermarket spring for your stock shock will fit on this shock. If you are using the stock spring, you will want to order a stiffer spring to go with your new shock. Our 7.5 kg/mm rear spring is 16% stiffer than the stock one and is perfect for the majority of applications. If you are a larger rider, or carry a lot of gear or a passenger (total weight exceeding 250 pounds) you will probably want the 8.3 kg/mm rear spring which is 28% stiffer than stock.

! Please click on the gray button below for all of the information on core charges and how to ship your shock to us.

Select Spring Rate:

$289.95

Fork 'Solution Kit' with Cogent DDCs

DR650 '96-Current (Made in USA)

Included in this kit are springs, three bottles of five-weight fork oil and Cogent DDC performance cartridges. Refresh those tired old forks and make them better than new. These DDCs from the gang at Cogent are easy to install. No taking the forks apart, no drilling of the damping rods, nothing. Just take them off, flip them over to drain the oil, add new 5w oil, drop in the DDCs and then add the springs and spacers and then install the caps and you will be riding in 30 minutes. Preload spacer material is included with the .47 and .70 springs, additional spacers are not needed with the other kits.

Did we mention how well these work? FABULOUS. Seriously, these babies offer better control off-road as well as on. Less brake dive keeps the fork up in the middle of the stroke on-road and better control off-road whether it be rolling water bars or bouncing off the rocks. We are thrilled with the performance and ease of installation.

Click here for the DDC Install/Removal Tool which makes installation that much easier.

$169.95

New! 040815

Cogent Adjustable Preload Fork Caps

DR650 '96-Current (Made in USA)

You can adjust the preload on your DR shock quite easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.

Caps are CNC machined beauties with a center blue anodized core. Also included are spacers that are not shown in the image.


$175.95

Cogent Dynamics Drop-in Cartridges

DR650 '96-Current (Made in USA)

These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Stiffer fork springs are recommended to get the full potential of the DDCs.

Click here for the DDC Install/Removal Tool which makes installation that much easier.


$39.95

Cogent DDC Install/Removal Tool


Use this installation tool from Cogent to be sure that your DDCs are installed correctly. A strong magnet in the end holds the DDC firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Select Spring Rate:

Fork 'Solution Kit' with Race Tech Cartridge Emulators

DR650 '96-Current

The complete fork upgrade kit - stiffer fork springs and Race Tech cartridge emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

You can select from various straight rate springs or even progressive springs to customize the package to your needs.


$155.95

Race Tech Fork Cartridge Emulators

DR650 '96-Current

Race Tech Cartridge Emulators make damping rod forks perform like well-tuned cartridge forks. Emulators are tunable valves that sit inside your forks on top of the damping rods and are held in place by the fork springs. Simple to install and completely tunable for all conditions and rider preferences.


$177.50

Intiminators - Ricor Racing Inertia Fork Valves

DR650 '96-Current

Patented inertia activated damping for damper rod front forks. This is the only product on the market that is smart enough to know if the wheel is trying to move or if the chassis is trying to move. We give you the best of worlds, a more stable chassis and a faster wheel response over bumps. This product will transform the front of your DR650.

The Intiminator sits on top of your stock damper rod forcing the oil through high quality deflected discs found in top of the line shock absorbers. When the front tire hits a bump then the inertia of that bump opens the inertia valve instantly allowing for a faster response.

Installation is easy. Drain the fork oil, remove the spring, drop in the Intiminator, refill with 5W fork oil, reinstall the spring and away you go.

Choose Oil Weight:


$19.95

Maxima Fork Oil

DR650 All

3 bottles of Maxima fork oil that will refill your tubes after any fork job. This is a high-quality fork oil and what we use on our projects here at ProCycle.

!  Order the 5 weight oil ONLY if you have Ricor Intiminators or Cogent DDCs. For all other applications order 10 weight fork oil.

Select Spring Rate:

$99.95

Straight Rate Fork Springs

DR650 '96-Current

Ultra-lightweight, for reduced unsprung mass. Straight rate springs will give better control in the rough stuff.
Sold in pairs.

  • The .47 springs are 24% stiffer than stock and will be a great choice for most lighter weight riders
  • The .52 springs are 39% stiffer than stock and will be a better choice for medium weight riders
  • The .63 springs are 66% stiffer than stock and will be a good choice for heavier riders, or aggressive riders
  • The .70 springs are 84% stiffer than stock and will be a good choice for large riders, loaded adventure bikes, very aggressive or two-up riders

$129.95

Race Tech .80 kg/mm Fork Springs

DR650 '96-Current

Race Tech has developed these springs specifically for the heavier weight of a loaded down DR650.
Sold in pairs.


$122.95

Progressive Fork Springs

DR650 '96-Current (Made in USA)

Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs. Spring rate spans the 45-62 kg/mm range.

They progress to the stiffer part of the spring sooner than the stock springs and will make a big improvement in the front forks while still delivering a smooth ride. Made in the USA by 'Progressive Suspension'. Sold in pairs.


$19.95

Fork Seal Skins

Sold in pairs

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.


$29.95

Fork Seal with Dust Seal kit

DR650 '96-Current

Low friction 'triple lip' seal design. Oil seals last 3-4 times longer that OEM seals. Kit includes Fork Seals and dust wipers.

$44.95

New! 123114

43mm Fork Seal Driver

DR650 '96-Current

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Select Weight Range:

$544.95

Ricor Racing Rear Shock

DR650 '96-Current (Made in USA)

The same inertia valve technology as used in the Ricor Intiminators is now available in a complete replacement rear shock. Gives you that smooth controlled ride and easy installation. Do you prefer your bike in the lowered position? Add a set of lowering links (see below).

Select Shock:



Optional Add On:

Nitron Adventure Series Rear Shock

DR650 '96-Current

Designed and built for Dual-Sport and Adventure bikes, the Nitron Adventure Series R1, R2 and R3 shocks offer exceptional road and trail performance. Using billet aluminum components, a large heavy-duty 16mm piston rod and a high-flow capacity 46mm piston, this shock flows much more oil for a more consistent, fade-free performance than most other shocks.

Click on the More Information button below to see all the technical details of all three Nitron Adventure shocks.

! These shocks are custom built for your specific weight, if you have a passenger or luggage add that weight as well. Lastly your riding conditions; do you ride mainly paved roads, dirt roads, trails? Please provide a percentage of each you ride. This information is essential to the building of the shock. Enter this in the comments section of the shopping cart when you check out, or feel free to call and place your order over the phone.

! Because these shocks are custom built, please allow 2-3 weeks for delivery.

Nitron R1 Adventure Shock

  • Pressurized Gas-Monotube design
  • Body is CNC machined from a hard-anodized corrosion-resistant aluminum
  • 16mm heavy-duty piston rod
  • Ultra low-friction piston rod seal design
  • Large 40mm piston for more precise and consistent damping control
  • 3rd piston Shim-Stack for very low speed rebound damping control
  • Built with the same high quality internal components used in all of Nitron's shocks
  • Very straightforward single adjuster for rapid combined damping adjustment
  • For shorter riders the typical lower seat height achievable is up to 30mm/1.25"
  • Manual preload adjustment with included C-Spanner, or...
  • Optional remote Hydraulic Preload Adjuster (HPA) for simple changes to rear spring adjustments based on luggage or passenger.

Nitron R2 Adventure Shock

All of the same great features listed for the R1 shock above, but also includes:

  • Remote Reservoir
  • Two-way damping adjustment, compression and rebound damping, that allow for a more advanced bike setup
  • A threaded shock shaft that allows adjustment of the seat height up to 1.25"

Nitron R3 Adventure Shock

All of the same great features listed for the R1 and R2 shocks above, but also includes:

  • Three-way damping adjustment, separate high-speed and low-speed compression and rebound that provide a tunable ride like no other

Add 5w Bel-Ray Shock Oil:

$395.00

Cogent Shock Shaft Assembly

DR650 '96-Current (Made in USA)

Are you a hands on kind of rider? Do all your own wrenching to save a buck or two? We are happy to offer you the Cogent Shock Shaft Assembly ready for installation. The Cogent shock shaft also includes an external rebound damping adjustment. Just what you need to have the ultimate in rear suspension control.

  • Requires 5wt shock oil

Click here to review our install guide.

Choose Parts:


$34.95 - $54.95

Cogent 'Bling Ring' Preload Collar

DR650 '96-Current (Made in USA)

This 'Bling Ring' replaces the two stock preload/lock rings. The ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body.

Add the needle bearing thrust washer to make preload adjustments much easier. The ring then spins much easier against the spring making adjustments quite a bit easier.

This part can easily be added to the the Cogent or Race Tech Shock Shaft Assemblies, even after they are built.

• Disassembly is required if you are putting the collar on a shock with the Cogent stock shock assembly. Will NOT fit shocks with a stock shock shaft!

Select Weight Range:

Add 3w Shock Oil:

$598.00

Race Tech Shock Shaft Assembly

DR650 '96-Current

Replace the internal components in your shock with a completely updated design with adjustments for both compression and rebound damping.

The new shaft assembly has improved valving for both compressing and rebound, a thicker, stronger shaft, new seal head and bottoming bumper. Comes as a complete assembly ready to go into your shock body and includes your choice of rear spring (required). Other spring rates available by special order - call.

Add a bottle of 3w Shock Oil to your order so you can start your project right away.

Click here to read our installation guide.

Select Spring Rate:

$299.95

Shock 'Solution Kit'

DR650 '96-Current

The complete shock upgrade kit - a ProCycle straight rate shock spring of your choice, Race Tech Gold Valve kit, detailed instructions and a bottle of quality shock oil to complete the job. Everything you need to transform your mushy stock shock into suspension that really works.

Click here for installation information.


$14.95

Shock Oil

DR650 All

A 1 Liter bottle of light viscosity 3w shock oil. This is enough to rebuilt your shock if you have ordered a new shock head, or just need to replace the old fluid.

Select Rate:



Performance Shock Springs

(Made in USA) DR650 '96-Current

The correct spring rate for your weight will give a smoother more controlled ride. No more bottoming and better traction and confidence off-road.

* Requires adapter collar (included)

Recommended rates:

Stock = 6.5kg/mm
  • Rider & gear up to 200 lb = 7.5kg/mm
  • Rider & gear 200-275 lb = 8.3kg/mm
  • Rider & gear 275-350 lb = 8.6kg/mm
  • Rider & gear 350 lb & up = 9.6kg/mm

$159.95

Race Tech Rear Shock Gold Valve

DR650 '96-Current

The DR650 suffers from poor compression damping and limp rebound damping. The Race Tech Gold Valve allows you to tune both compression and rebound valving for vastly improved performance.

  • Bolt-on shock valving for riders serious about suspension performance
  • Improves control, traction, plushness and bottoming resistance
  • Improved, long-wearing, low-friction sealing design decreases fade
  • Includes complete instructions

Click here for our installation guide.


$37.95

Shock Seal Head Kit

DR650 '96-Current

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper

$24.95

Shock Bumper

DR650 '96-Current
click to enlarge

Heavy duty shock bumper. The stock bumper is prone to disintegrating with age. If you are re-valving your shock it's a good idea to be sure the bumper is in good shape.


$49.95

Shock Spring Thrust Bearing

DR650 '96-Current


This thrust bearing is designed to sit between the shock spring and the preload adjusting nut on the shock. This bearing will eliminate spring binding during shock action and will make turning the preload collars much easier. The bearing kit includes two cupped washers, one thrust bearing and inner & outer o-rings to keep out water and dirt.


$69.95

Lowering Links

DR650 '96-Current (Made in USA)

Billet aluminum lowering links. Lowers the rear suspension approximately 1 inch.


$78.95

Linkage Bearing Kit

DR650 '96-Current

Complete kit to replace the bearings and seals in the DR650 shock linkage. Includes the lower shock bearing.


$59.95

Swingarm Bearing Kit

DR650 '96-Current

Complete kit to replace the bearings and seals in the DR650 swingarm pivot.


$34.99

Race Tech's Motorcycle Suspension Bible

(Made in USA)

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: Thede explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Choose Color:


$99.95

Warp 9 Fork Brace

 DR650 '96-Current (Made in USA)

UPDATE: The new version of these braces have a lip that makes them much easier to install your fork boots onto!

The gang at Warp 9 has come up with another winner. A CNC carved fork brace to stiffen the notoriously wimpy front end on the DR. Have more confidence in your front end on or off the pavement.

Split design means that installation takes minutes without having to remove the forks. Available in a clear or black anodized finish.


$179.95

SuperBrace Fork Brace

DR650 '96-Current (Made in USA)

SuperBrace is the leading motorcycle fork stabilizer. This patented brace provides better stability, superior aerodynamics and a more streamlined look than other multi-piece braces on the market.

  • Reduces low and high speed wobbles
  • Improves stability in tight cornering
  • Improves tire life and reduces cupping
  • Decreases sensitivity to rough road surfaces and rain grooves
  • Each SuperBrace is designed and manufactured for each specific motorcycle and made of 6061-T6 aircraft aluminum
  • Ten minute easy installation
Choose Color:




$29.95

Fork Boots

Sold in pairs

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Choose black, blue, red or yellow.


$27.95

Fork Bushing Kit

DR650 '96-Current

Kit includes all the fork bushings, o-rings, snap rings and washers this kit comes with what it needs to completely rebuild your front fork bushings


$39.95

Steering Head Bearing Kit

DR650 '96-Current

Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life. This set of high quality replacement steering stem bearings include:

  • Upper and lower tapered bearings
  • Upper and lower bearing races
  • Upper and lower seals

$29.95

Fork Tool

DR650 96-current

The tool the pros use. Keeps the damper rod from turning so you can remove the bottom fork bolt. We use ours all the time when replacing fork seals or installing cartridge emulators. It's a good addition to any tool box as it will fit many other bikes.

$19.95

New! 031815

Fork Oil Level Gauge


Having the proper fork oil level is imperative to the handling of your bike. Setting the correct fork oil level is a snap with this fully adjustable gauge. The adjustable aluminum level plate can be set from 0 to 295mm. The oil reservoir has single milliliter markings up to 60ml.

Being able to accurately tune your forks by adjusting the oil level can make them better resist brake dive or bottoming. Oil level should be thought of as a fine tuning method to make your choice of spring rate work perfectly for your bike.

$32.95

New! 061615

Nitrogen Needle


Showa removed the schrader valve on the reservoir of the DR rear shock sometime in the 2014 model year and now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Exhaust

Back to Top
We recommend Anti-Seize on exhaust fasteners

$475.95
Sale! $439.95

New! 012616

LeoVince X-3 Enduro Slip-On Muffler

DR650 '96-Current

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.


$189.95

GSXR Mid-Pipe Kit

DR650 '96-Current (Made in USA)

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required.

This mid-pipe requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.


$279.98

FMF Powercore 4 Muffler

DR650 '96-Current (Made in USA)

New from FMF. The Powercore 4 spark arrestor muffler. FMF developed the PowerCore 4 to increase the horsepower and torque throughout the entire power curve. Space Age packing for maximum packing life. Removable spark arrestor included. Louder than the Q4. Approximately 99db or about 96db with optional Quiet Insert (see below) installed.


$37.95

Quiet Insert for Powercore 4

(Made in USA)

The Quiet Insert will shush up the sound level of the Powercore 4 from about 99db down to about 96db.


$264.95

New! 071015

DG Performance V2 Slip-on

DR650 '96-Current (Made in USA)

The V2 Series Slip-On muffler features an aluminum body, TIG welded components, stainless steel inlet tube and a great new look. This Lightweight Slip-On weighs approximately 5.5 lbs.

The DG Performance systems offer increased throttle response, power and torque. Standard sound level is approximately 98 db. Equipped with a US Forestry approved spark arrestor. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Select Model


DG Quiet Insert


The 1" Quiet Insert will shush up the sound level of the DG pipe from about 99db down to about 96db. Definitely takes the sharp edge off the bark.


$379.95

Two Brothers Racing M7 V.A.L.E. Slip-On Muffler

DR650 '96-Current

Lighter weight, more power & good looks. U.S. Forestry Service approved Spark Arrestors are included with all M-7 V.A.L.E. off-road slip-on exhaust systems. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

$29.95

Two Brothers Racing - Sound Suppressor


Designed to be used in the Two Brothers Racing M2R or M7 mufflers. A straight-through sound diffuser, the TBR P4 PowerTip quiets the pipe to 95-99 dB with no significant loss of horsepower.

Choose Model:

$329.95 to
$359.95

Supertrapp IDS2 Tuneable Silencer

DR650 '96-Current

Tunable for sound and performance. United States Forest Service-approved spark arrestor. Lightweight brushed aluminum body sheds pounds over stock exhaust. Kit comes complete with mid-pipe and 12 internal disks.

The Dyno-tuned Racing Series core provides added power and is interchangeable with Quiet Series.

• All kits comes complete with mid-pipe and 18 internal disks. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.


$29.95

Hot Springs Heat Shield

(Made in USA)

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

Choose Color:

Cycle Performance Exhaust Wrap

(Made in USA)

Set your bike apart with a custom exhaust look.. Withstands direct heat up to 2000°F

  • 2"x25' wrap available in black or natural
  • 4ea stainless steel tie wraps

$31.95

Universal Stainless Repack Kit

(Made in USA)

Re-pack your silencer with this pro-quality, three layer packing system and restore the power you have blown out.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets

$449.95
Introductory price!
$399

New! 110216

ProCycle SS1 Muffler

DR650 '96-Current (Made in USA)

It's been a long time coming but it's finally here. Our own maintenance free exhaust for the DR650. The 3 chamber design never requires any repacking. It flows well and sounds great. In-house testing showed a 85dB sound level using the USFS J1287 testing procedure. 85dB is the same result we got with the GSXR 40F0, a bit louder than stock but quiet enough to live with every day. Made in the USA. All stainless steel welded construction. The muffler weighs 8 lb and the entire assembly with mid-pipe and hardware weighs in at 12 lb. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe. A spark arrester is not included but you can add one from the listing below.

! The introductory price applies to stock on hand and will be honored on pre-orders while we are ramping up production. Availability will be limited for several weeks.

$29.95

New! 110216

Spark Arrester


The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.


$359.98

FMF Q-4 Slip-On Muffler

DR650 '96-Current (Made in USA)
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB
  • 8 pounds lighter than the stock muffler

$189.97

FMF PowerBomb Stainless Steel Headpipe

DR650 '96-Current (Made in USA)

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield.

!  Headpipe orders ship Parcel Post Only. within the US. Why?

The redesigned PowerBomb is a four-stroke header that incorporates FMF's patented PowerBomb module at a precise location in the initial stage of the header. By positioning this "Bomb" at a key point in the system, increased performance and flow is achieved through the expansion and contraction of exhaust sonics through the system. Result is a flow increase of nearly 10%! The outer chamber in the Powerbomb allows the air to expand, cool and ramp back up at a higher velocity. Additionally, the PowerBomb is a "pre-muffler" of sorts which helps to lower the bikes sound output by providing more sound absorbing surface area for the sound medium (exhaust gases).


$159.98

FMF Hi-Flo Stainless Steel Headpipe

DR650 '96-Current (Made in USA)

The FMF headpipe replaces your stock headpipe and improves airflow thru the system.

!  Headpipe orders ship Parcel Post Only. within the US. Why?


$529.98

FMF Full System: Q-4 muffler & PowerBomb Headpipe

DR650 '96-Current (Made in USA)

Buy both and save. Includes the FMF Q-4 and FMF header pipe.

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB

!  Exhaust system orders ship Parcel Post Only. within the US. Why?

$32.95

New! 010516

Stainless Steel Heat Shield


This universal heat shield provides great looks at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"

$34.95

New! 040115

FMF Heat Shield


Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on.


$369.95

Pro Circuit T-4 Slip-On Silencer

DR650 '96-Current

Body is made from lightweight 6061 T-6 brushed aluminum and the end cap and intake tube are stainless steel. Silencers include wire-meshed spark arrester that can be removed for closed-course racing. Optional end caps allow fine-tuning of power delivery for different types of riding and terrain. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.


$33.95

Pipe Armor


Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.


$18.95

Muffler Joint Gasket

DR650 '96-Current

This gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.


$8.95

Exhaust Gasket

DR650 '96-Current

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

Choose Bolt Type:

$8.95

GSXR Muffler Seal Ring


If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

Choose Length:

Muffler Packing Pillows

(Made in USA)

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal and easy to install. Pillow can be trimmed to length to fit different mufflers. Comes with cap stuffer to fill packable end caps.

Lighting & Electrical

Back to Top

$219.95

High Output 250 Watt Stator

DR650 '96-Current
high output stator dr650

Top of the line high-output stator for the DR650. 25% more output than the stock unit, approximately 50 additional watts. Now you can have enough power to run those driving lights and/or heated riding gear.

50 watts might not sound like much but the stock lighting, ignition and battery charging consumes about 140 watts. This only leaves a maximum 60 watts available for additional accessories. Adding another 50 watts will almost double the power available for additional electrical accessories. Don't forget to add a fresh stator cover gasket.

$168.95

New! 120216

High Output 240 Watt Stator

DR650 '96-Current

A direct replacement for your stock stator with an additional 20% of output, approximately 240 watts. Enough to power that heated vest you've been wanting and then some! Even has a new pulse coil wired in. OEM style connectors and rubber grommet make installation a snap. Each unit is tested prior to shipping and includes a 1 year limited warranty.

Don't forget to add a fresh stator cover gasket.

$39.95

New! 061715

Pulse Coil

DR650 '96-Current

Also known as the pickup coil or pulser. This is a known weakness on the DR650. When it fails there is no spark. Here we have a replacement pulse coil. It has the correct polarity and color coded wires. Small and light enough to carry as a spare on those long trips. Don't forget to add a fresh left case gasket.

$109.95

New! 011516

Lil Lightning Ultra Slim Jump Start Pack


This is small package that has a 12 Volt, 6500 mA-h lithium battery with 200 amp jump starting ability, enough power to start your motorcycle numerous times. Included in the kit are plug-in jumper cables, 5v USB, Micro USB, iPhone 4 and 5 adapters as well as 110v and 12v chargers all in a storage pouch. The Ultra Slim also has a high-powered LED flashlight with SOS emergency flash mode. All of this in a package that weighs just 8 oz. and is 5 1/2" x 3" x 1/2".

Choose Package:


Micro-Start Portable Jump Start and Power Supply




A device that you can keep in your fanny-pack, backpack or even pocket that can jump-start your motorcycle or car. It can also charge your cell phone, GPS unit, laptop or other electronic devices.

  • XP-1 is 6" x 2 7/8" x1" 14oz.
  • XP-3 is 5" x 2 7/8" x 1" 12oz.
  • Holds a charge for up to a year.

Review by Dirt Wheels Magazine

XP-1:
  • 200 Amp- 400 Peak Amp
  • 12000 mah Capacity
  • 19V Output Port for Laptops
  • 12V Standard Output Port
  • 5V 2A USB Port
  • Detachable Mini Jumper Clamps
  • 3 power ports: 19v for lap tops, 12v standard output, and a USB 5v output for USB powered devices
  • A Universal Cable with 8 different detachable tips to fit all the different brands of Laptop charging ports (Apple, Acer, Dell, HP, Asus, and more)
  • A Universal Cable for 12v standard plug accessories such as Mobile DVD players and heated gear. (8amp max)
  • A Universal USB Cable with 4 of the most common connectors (iPhone, Lightning, micro USB, mini USB) for portable Electronics such as Cell Phones, iPads, iReaders (Kindles), PSPs, GPS, tablet computers, and anything else using the 5V USB standard
  • 1 Home Charger (to charge the XP-1)
  • 1 Mobile Charger for plugging into cigarette lighter socket (to charge XP-1)
  • Nylon zippered carrying case
XP-3:
  • 200 Amp- 400 Peak Amp
  • 8000mah
  • 5V 2a USB Port
  • Micro-Start XP-3 Unit
  • Detachable Mini Jumper Clamps
  • A Universal USB Cable with 4 of the most common connectors (iPhone, Lightning, micro USB, mini USB) for portable Electronics such as Cell Phones, iPads, iReaders (Kindles), PSPs, GPS, tablet computers, and anything else using the 5V USB standard
  • 1 Home Charger (to charge the XP-3)
  • 1 Mobile Charger for plugging into cigarette lighter socket (to charge XP-3)
  • Nylon zippered carrying case

$64.95

3800 Lumen LED Headlight Bulb


New and improved. Brighter (3800 Lumens), better low/high beam contrast, smaller, lower Kelvin color temperature (5500K), replaceable drivers and easier to install. All of these features and the most reliable LED bulb currently available. It only draws 20 watts.

This bulb fits H4 bases only, has Cree XML2 emitters and is fan cooled for extreme conditions. Further features include vibration proof and water-resistance, even complete submersion.

$109.95

New! 051116

signalMinder

(Made in USA)
click to enlarge

The signalMinder unit is designed as a plug-in replacement for many Japanese bikes. signalMinder uses a computer chip to cancel the turn signals at one of three selectable time outs; 10, 20, 30 seconds.

You can also make it so that all four of your signal lights also act as running lights and establish a dual-channel system on your bike. With the dual-channel system, when you activate the RIGHT turn signal three times in succession, you get 4-way hazard flash lights.

If you hook-up the 12 volt supply from the brakes to the signalMinder brake input you can program in a brake flash option. There are all kinds of options and configurations using this electronic tool.

Please Note! No wires on the bike have to be cut. The kit includes Scotchlok brand of Insulation Displacement Connectors (IDC) to tap into existing wires.

$37.95

Brake Light Modulator

(Made in USA)

This compact, solid state electronic module converts your ordinary brake light into an attention getting, visual alerting device.

Module causes three short flashes and then stays solid for 3.5 seconds, then repeats the cycle for as long the brake is on.

! Not for integrated brake/turn units. Resistor Kit may be required if using an LED bulb.


$79.95

High/Low H4 HID Light Kit


More light - Less power. Only draws 35 watts yet puts out several times as much light as the stock 55 watt halogen bulb. The HID is for the riders who want the best but don't want to break the bank getting it. Operates on both high or low beam. The kit comes complete with a high/low single capsule HID bulb, slim profile ballast, wiring extenders, and all the hardware you need to install the kit. Click the pictures below for more info.

 

$16.95

Heavy Duty 12V H4 Bulb

DR650 - All Years

This is a standard H4 bulb that has an 90 watt low beam and a 100 watt high beam. This is an easy lighting upgrade that should not over tax a stock charging system.

Choose Kit:

Trail Tech Equinox 60mm LED Light




Trail Tech's 60mm LEDs are perfect for any riding adventure, no matter the conditions. Throwing out over 1,000 lumens brightness at only 10 watts, it is one of the most efficient lights on the market.

Three power modes allow performance at any circumstance, from Hi mode for lighting up the night to Low mode for daytime driving light.

The anodized billet aluminum housing is durable and promotes better heat management. Aluminum reflector with vacuum metal deposition creates the most accurate spot beam.

Choose Mount:


RAM Light Mounts

For LED Auxiliary Lights

The perfect solution for mounting those LED auxiliary lights. The base of the RAM mount is held by your mirror. This puts the light where you can easily adjust the angle for different riding situations. We have 2 types to choose from. The Equinox mount fits Trail Tech Equinox lights or any other light with a 10mm or 3/8" mounting stud. The Solstice mount fits VisionX Solstice lights or any other light with a 6mm or 1/4" hole in the mounting bracket.

Sold individually.

  
Choose Beam Type:




$119.95

VisionX Solstice 10 Watt LED Light


Each 10 watt Solstice Solo produces 900 lumens. Roughly equal to a 50 watt halogen bulb. These are still one of the brightest LED off road lamps on the market. The rugged and compact 2” x 2” square die-cast aluminum housing makes mounting easy. The Solstice Solo also features a 4 sided channel design that allows you to interlink it on all four sides with another Solstice Solo pod. Includes stainless steel mounting bracket and waterproof connection. The Elliptical pattern is wide and flat. Sold each.

Select Mount Type:



JNS Engineering Auxiliary Light Mounts


These heavy-duty aluminum brackets are laser cut from 0.190" 5052 Aluminum then powdercoated black for good looks and protection. Designed specifically for mounting auxiliary lights to the front of your DR650, the mount goes between the fender and the lower triple clamp. Longer fender bolts are included in each kit. installs in 10 minutes.

Three options are available: two different dual mounts that place the lights outside the fender and a single, center type mount. The 2" mount is for smaller type lights and is 8-5/8" between the mounting holes while the 3" is 10-3/8" between the mounting holes. If you are going to use larger style lights, the 3" mount is for you.

click to enlarge click to enlarge click to enlarge click to enlarge

$21.95

Headlight Adjusters

DR650 '96-Current (Made in USA)
click to enlarge
click to enlarge

We make these thumb-screws to replace the stock headlight adjustment screws. When you are loading the bike up for a long trip or swapping out your dirt wheels for the motard setup your headlight aim changes. These adjusters make it much easier to keep your headlight aimed properly. This is even more important if you are running the HID headlight as it is very easy to dazzle oncoming traffic if your headlight isn't aimed correctly.

Sold in pairs.


$8.95

Light Mounting Bracket


Use these brackets to mount your Solstice LED lights. They will bolt directly on to the DR650 lower triple clamp bolts. This makes for a clean 'tucked in' installation. Sold in pairs.

Optional Add on:

$79.95

New! 110816

Tuff Lites Flexible LED Turn Signals

Sold in pairs

They're back at last! The new folks at Extreme Dual Sport are now making the Tuff Lites again. The unique feature is a metal spring in the Tuff Lite stalk to allow it to bend a long way in any direction without breaking.

  • Flexible stalk, 180 degree deflection with no fatigue
  • Ultra tough housing and lens
  • All weather

! LED turn signals require an LED flasher

! Bikes with single dash indicator require a diode kit

Optional Add on:

$29.95

"Crash Advantage" LED Turn Signals

Sold in pairs

These bright LED turn signals will bend more than 90 degrees without damage. Only 2 1/2" long.

! LED turn signals require an LED flasher

! Bikes with single dash indicator require a diode kit


$29.90

Mini Turn Signals

4 Pack

These signals have short rubberized flexible stems and bright mini halogen bulbs.


$24.95

Taillight Lens w/ Clear Panel

DR650 '96-Current

This lens has a clear panel on the bottom to illuminate your license plate. Allows bolting your plate directly to the rear fender. Does not fit Australian models.


$19.95

LED 12V Turn Signal Flasher


Works with LED type turn signals. For DC (battery) systems only.


$21.95

LED Turn Signal Resistor Kit


Allows LED type turn signals (and low wattage flush mounts) to flash using a standard flasher unit. Connectors included. One kit works with 4 signals.


$12.95

LED Signal Diode Kit


This Diode Kit is only necessary if you have a single indicator for your turn signals. One dash light for both left and right signals (such as on the DR650).

This kit allows power to flow in just one direction from the LED signals to the indicator light regardless of which direction you are signalling.


$64.95

Warp 9 Ball Bearing Starter Cap

DR650 '96-Current

Sound like you have a rooster in your starter? The starter bushing in the DR650 leads a tough life. Exhaust heat and minimal lube from the factory take their toll. Warp 9 has a high quality solution - a billet starter cover with a sealed ball bearing.

  • CNC machined starter endcap
  • Black anodized for good looks
  • High Speed Abec 3 double sealed roller bearing installed
  • Reduced amperage needed to start bike
  • Brushes will have extended life

$39.95

Starter Brush Kit

DR650 '96-Current

Replacement brush plate kit fits both original stock or aftermarket starter.

$14.95

New! 032416

Auxiliary Power Plug

DR650 '96-Current

The DR650 has two unused 'switched' power plugs. One behind the headlight and another under the seat. This plug & pigtail assembly allows you to easily access a 12v power supply that is only on when your key switch is on.

Use it to power a GPS, charge a cell phone, run heated grips or even power a relay. Plug has leads approximately 1 foot long and a 7.5 amp miniature blade fuse.

$169.95

New! 041516

MOSFET Voltage Regulator/Rectifier

DR650 '96-Current

Modern technology for the DR650s charging system. Mosfet style regulators produce less heat, are more efficient and last longer than old tech 'shunt style' regulators. Includes adaptor bracket to fit into the existing space on the bike.

$109.95

Voltage Regulator

DR650 '96-Current

Heavy duty replacement voltage regulator. More robust but lower cost than the factory unit.


189.95

Shorai Lithium Iron Battery

DR650 '96-Current

Shorai batteries deliver more energy faster, with less weight and with less wear on the battery per start cycle than any other brand or technology available on the market today.

  • Up to 80 percent lighter than their lead acid equivalents
  • Improved starting performance
  • Does not sulfate while sitting
  • Three year warranty
LFX19A4-BS12
  • Weight 2.3 lbs
  • Amp hours 19
  • CC Amps 285
  • Dimensions: 5.8"x 3.4" x 3.5"

Self-adhesive foam shims are included and insure a great fit to the battery box, as well as extra vibrational an thermal insulation.

Shorai Batteries require a charging system output of 13.1 Volts or higher at idle, and must not exceed 15.2 volts at maximum output. "Smart" lead-acid chargers with automatic cutoff may be used for periodic charging, but will NOT work as a tender/maintainer and should be disconnected immediately after charge has finished. Older lead chargers without automatic shut-off should never be used. Improper charging is dangerous and will void your warranty. A Shorai BMS Charger - with Store Mode - is highly recommended for anyone who rides less than twice a month. Alternatively, you may disconnect the negative cable from the battery for storage, and charge once per year in that case.


$76.95

Shorai Charger


You can charge your Shorai battery with a regular battery charger but if you want the very best for it, this charger is designed for optimum performance by balancing the individual cells in the battery. Balanced charging ensures the battery reaches its fullest capacity and longest life. 'Store' mode allows long term long term maintenance storage.

Shorai Charge/Store Dedicated Battery Management System for Shorai LFX only. 2A Max charge rate, connects via BMS 5-pin port on LFX batteries. Includes modes for full charge, or long-term storage. Input USA 110~120V 50/60 Hz.

For Shorai Lithium Iron batteries only


$174.95

Ultra High Capacity Battery

DR650 '96-Current

The ultimate lead-acid battery upgrade for your DR650.

40% more amp-hour capacity and 70% more cold cranking amps (230) than the stock battery. This is a genuine YUASA battery. Lasts longer and has increased vibration resistance. Generic brand batteries are not the same quality. Ships pre-filled, sealed and ready for service.


$36.95

Battery Tender Jr. 12V Charger


  • Fully automatic two-stage lead-acid battery charger
  • Lightweight, compact size is ideal for those hard-to-reach spots
  • Trickle charger ensures batteries are maintained after charging and always ready to go
  • Ideal for all lead-acid, sealed maintenance-free and gel cell batteries (not recommended for lithium iron batteries such as the Shorai)
  • After full 14.4VDC charge is reached, converts to float charger and monitors battery at 13.2VDC; when voltage drops below 12.6VDC, charger resumes charging back to 14.4VDC
  • Two-color LED indicator (red light = charging; green light = storage)
  • Reverse-polarity protected
  • 12' output cord and quick-connect harness
Optional Add on:

$54.95

New! 072916

AE Motosports Dashboard

DR650 '96-Current
click to enlarge

New from AE Motosports is a Dashboard designed to power multiple electronic devices. It can also be used for accessory lights, heated grips or gear, whatever you like. You can also use the two pre-drilled holes to attach a RAM mount and place your phone or GPS unit on that while charging.

The dash panel is manufactured from laser cut steel and powdercoated black. Also included are 2 marine 12V cigarette lighter type outlets, 2 weather resistant switches, a wiring harness with a 5 amp fuse (and 10 amp spare) and complete instructions. Everything you need to mount it and connect the outlets back to the battery.

Click on the Optional RAM Ball Mount for the correct mount that bolts directly to the center of the console. Click here to see the ProCycle tested RAM Phone mount. (Note: Mounting hardware for RAM Mount not included.)

click to enlarge click to enlarge

$12.95

Dash Indicator Bracket

DR650 '96-Current

Many DR650 riders have a tough time seeing their indicator lights. How about if you moved all those lights down in front of the speedometer where you could actually see them? This bracket does just that.

The bracket relocates the rubber mounted indicator light assembly to a rigid bracket centered on the handle bar mounts. Easy to install. No wiring modifications required.

No more running down the road with your blinkers on.

Include Power Port:


Select Charging Cable:


New! 032516

Weatherproof USB Charging System


click to enlarge

This compact, easy to mount, all weather USB Power Port is the answer for powering and charging your USB devices including cell phones, smart phones, most GPS units, MP3 players and some digital cameras.

Power port connects from battery to handlebars using included universal mount.

Select the correct charging cable for your application by clicking on "More Information".

click to enlarge click to enlarge
  • 18" power port and charging cables
  • Input Voltage: 12V ± 4.0V
  • Output Voltage: 5V ±.25V
  • Output Current: 1A Max
  • 3BR Powersports Universal Mounting System
  • Powers Garmin GPS as well as most cell phones and any other device that charges using 1A or less of USB power

Red Band USB Smart phone Quick-Charge Cables (Micro style connector)looks like standard USB data cables but have the built-in ability to signal smart phones such as Android or Windows to charge at full rate when plugged into any "dumb" charger such as car chargers, wall adapters or 3BR Powersports TAPP series of all-weather USB power ports. Charging at full rate can reduce the charging time by as much as two hours and will easily keep up with power hungry applications such as GPS or video.

Red Band GPS Power cables (Mini style connector) enable Garmin Nuvi GPS to navigate when plugged into a generic USB power port. Garmin Nuvi uses the cable to determine which mode, navigate or data, the GPS should be operating in. Using a standard USB data cable to power a Garmin Nuvi will cause it to go into data mode for transferring maps, route/track data, pictures etc. The Garmin factory power cable is used to enable navigation mode. However, the Garmin power cable is unsatisfactory for powersports applications as it is not weatherproof, is way too long and is only supplied with a cigarette lighter-type of plug. The 3BR Powersports Red Band GPS power cable looks like a standard USB power cable with a USB Type A plug on the source end but it has internal circuitry to make it appear to the GPS as a Garmin power cable. The USB Type A plug allows powering the GPS from any generic USB port and allows use of 3BR Powersports power port cables for full all-weather protection.

Choose Package:

Optional Add On:

$16.95

New! 113016

OptiMATE Cable O-20



The OptiMATE Cable O-20 is a SAE to SAE weatherproof bulkhead/panel mount power source. Main body fits a 1" dia. hole. With space in the dash area of the DR kind of limited, we offer an optional stainless steel bracket that will bolt to your handlebar clamp, making for a clean and easy installation. Overall length of the unit is 12" from top of bulkhead to end of connector. Both connectors are industry standard 2-pin SAE connectors.

Cable max. rating is 10 Amps. Includes an in-line rubber seal at the connector end and a protective cover at the bulkhead for when you don't have something plugged in. Unit has a 3-year limited warranty.

Don't have a cable back to your battery? Then select the package that includes that as well.

Lower image shows the mount side with the optional Mounting Bracket installed.

Choose Package:

New! 120116

OptiMATE Cable O-40


The OptiMATE Cable O-40 is a SAE to SAE weatherproof bulkhead/panel mount. Main body fits a 18mm (23/32") hole. Overall length of the unit is 40" from top of bulkhead to end of connector. Both connectors are industry standard 2-pin SAE connectors.

Cable max. rating is 10 Amps. Includes an in-line rubber seal at the connector end and a protective cover at the bulkhead when you don't have something plugged in. Unit has a 3-year limited warranty.

Don't have a cable back to your battery? Then select the package that includes that as well.

Choose Package:


12V LED Flashlight/Charging System Indicator


This great little 6-LED flashlight goes right into your Battery Tender type plug for hours of light. In addition, it has a charging system check that lets you know if your bike is charging properly. All with a 40 inch cord so you can see in those out of the way places when you need to.

Don't have a cable from your battery? Well, select the package and we will include a cable that goes from your battery to a SAE type connector to plug in your light or charge your battery when at home. This is a fused circuit to protect your battery.

Choose Package:


$14.95

USB Device Charger


This mini USB device connects to a battery cable with a SAE connector just like the typical Battery Tender outlet and allows you to charge your iPad, iPod, iPhone, GPS unit, camera or Smart phone. Input is 12 Volts, output to the USB port is 2.1A maximum, perfect for your phone or low or other USB devices.

Choose Package:


$16.95

LCD Digital Voltmeter-Quick Disconnect


Deltran quick-disconnect plug with LCD voltmeter display. Plug this into your Battery Tender, or any SAE cable, to see a LCD display of the battery voltage. Three LED lights indicate the state of charge as well. Easily unplug it whenever you need to get the charger hooked back up.

Select Mount Type:


$49.95

New! 101215

RAM Cell Phone Mount


A complete kit to mount your phone (or other electronic device) to your motorcycle. The cradle expands from 2.25" to 3.25" wide and 4.75" to 6.25" tall. The width is adjustable but fixed while the upper portion of the cradle is spring loaded to keep your device secured in the roughest conditions.

Select the mount option that works best for you. The mirror mount is shown in the photo at left and is a flat plate with an 11mm hole on one side and a RAM ball on the other. Simply remove your mirror, place the plate between your mirror and the perch and tighten it down.

The handlebar mount kit allows you to mount to either a 7/8" or 1-1/8" bar. Also includes hardware to mount to the back of a lever perch. See image at bottom right for kit pieces.

click to enlarge click to enlarge click to enlarge

$34.95

New! 101515

Noise Isolating Earbuds/Speakers


click to enlarge

These lightweight ear buds function just like any other set of ear buds, but make a much better and more comfortable seal. This helps put the music (or phone, GPS, intercom, etc.) from the built-in speakers, where it matters most. The unique earplug design ensures that wind and engine noise is blocked and more sound from your audio device is channeled straight to your ear. They give you a 25dB sound reduction as an ear plug and allow you to listen to whatever device you can plug into. Save your hearing and hear your tunes.

The low profile allows them to easily fit under your helmet. Total length of wire is 44", enough to reach just about anywhere you need.

If you would like just standard high-quality NoNoise Ear Plugs, click here.


$14.95

ThumbDogs


click to enlarge

These simple add-ons stretch and grip to the finger of your favorite glove using Grrprr technology. Users can operate a phone or any touch screen device and never have to remove their nice warm gloves.

A special conductive material enables you to interact with capacitive touch screens quickly and easily. There are two ThumbDogs to each package so you can double digit type just like you would in the real world. You can also put one on your index finger to operate your GPS.

Choose Package:

$99.95

New! 082715

Koso Mini 3 Temp/Clock/Volt Gauge


click to enlarge
click to enlarge

This Mini 3 meter was designed to help you monitor basic information before and during a ride. Check the condition of the battery before leaving and the voltage of your system during the ride. The ambient temperature function will give you a good reference about how to dress prior to and what is happening during your trip. It can be very handy to know if the temperature is near or below freezing. The large clock makes it easy to know if you are on schedule or not.

Dimensions: 2.4" W x 1.2" H x .5" D.

Available for the Mini 3 is a nicely crafted mounting plate that allows you to place your new gauge wherever you like.


$49.95

Digital Voltmeter and Bracket


A digital voltmeter that can be mounted almost anywhere thanks to our multi-position stainless steel bracket. This will tell you how your charging system is doing and whether or not you need to turn off the laptop and in-flight movie system for awhile. Completely waterproof and comes with connectors, wires and thorough instructions. We consider this a 'must have' device for riders who use heated riding gear, heated grips, additional lighting, GPS, etc.

 image 
Choose Color:
Amber


Clear


Factory OEM Replica Turn Signals

DR650 '96-Current

Reproductions of the original factory turn signals. Save a bundle compared to the $70+ each cost of the OEM signals. The wire pigtails plug directly into the factory harness. No cutting or splicing necessary. Choose original style amber lens or clear lens with amber bulb.


$89.95

Taillight Conversion

DR650 '96-Current

The 250 taillight & brake light fits perfectly into the pocket from the stock DR650 taillight on the rear fender. Smaller and much better looking than the original. Totally 'plug-n-play'. The wire pigtail plugs directly into the DR650 harness just like stock. Look below for kit that includes DR250 taillight, LED license plate light and ProCycle license plate bracket.


$17.95

LED License Plate Light


LED license plate bracket dr650 

License plate light with 6 LEDs. Very compact and easy to mount. This is for the LED license plate light ONLY. See below for the stainless steel license plate bracket.


$29.95

License Plate Bracket

DR650 '96-Current (Made in USA)
DR650 plate bracket

Heavy gauge stainless steel bracket bolts directly to your subframe under the rear fender. Eliminates the ugly stock plastic plate holder. With this bracket we recommend using the license plate light listed above (not included).


$129.95

Clean-Up Your Backside

DR650 '96-Current

This is a simple three piece kit you can install in minutes that cleans up the stock DR rear-end. We use the 250 taillight that fits perfectly into the pocket of the stock taillight on the DR650 fender. It is smaller, looks great and is out of harms way more than the stock unit. It is a total 'plug-n-play' as the wire pigtail plugs right into the DR650 harness just like stock. Then we use a small LED light to keep you legal and illuminate your license plate, which gets mounted to our custom stainless steel bracket, eliminating the stock ugly plastic mount.

Kit includes:

  • Stainless Steel License Plate Bracket
  • 250 Taillight/Brake Light Lens
  • LED License Plate Light

$18.95

LED Taillight/Brake Light 1157 Bulb


A LED Taillight/Brake Light bulb uses considerably less energy than a standard filament type bulb. LED brake light will draw approximately 1 watt while a filament type draws in excess of 15 watts. This means less power draw and additional power for accessories.

Body & Frame

Back to Top
Foam and Cover Kit

Complete Seat

Optional Add on:

ProCycle Seat

DR650 '96-Current (Made in USA)


The ProCycle seat was designed for both comfort and function. Our seat gives you freedom to move while standing, and comfort for long days in the saddle.

  • Wide and firm saddle adds comfort on long rides
  • Narrowing taper up front allows room for knees when standing
  • Top vinyl weave pattern allows airflow between you and the seat
  • Gripper sides allow you to hold on with your knees

Choose from a do it yourself foam and cover kit, or complete seat.

Add a Seat Warmer and we will install it for free on complete seats. Click here to learn more.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Seat Height:


Optional Add on:

$174.95

Seat Concepts Foam & Cover Kit

DR650 '96-Current (Made in USA)


      Low Seat

Seat Concepts dual-sport/adventure seat-kits incorporate a wider seating area for the rider, which results in more even weight distribution, while reducing pressure points.

Carbon fiber style top and sides in stock. Call or email for additional options.

Click on images to enlarge

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Cover Pattern:


Optional Add on:

$184.95

Seat Concepts Touring Foam & Cover Kit

DR650 '96-Current (Made in USA)

From the folks at Seat Concepts, a seat actually designed for long distance touring and commuting. With a new, wider dished seat area to help keep your bum comfortable on that long commute or dual-sport ride. The added width and foam density will make those long rides even more fun. The kit is based on stock height.

Carbon fiber seat kits are in stock. Please allow 1-2 weeks for all other patterns.

Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Check out the new seat warmer insert.

   

$344.95

Moose Adventure Seat

DR650 '96 - current (Made in USA)
click to enlarge
click to enlarge

Moose Racing now makes a seat for us DR650 riders. This is a complete seat already installed on a new seat pan. Take your old one off and put the new one on and get back to riding.

  • Rugged micro-fiber suede top cover provides rider comfort and confidence
  • Seats come with gel insert which provide longer time in the saddle by equalizing pressure
  • Side gripper panes keep you aboard during aggressive maneuvering
  • Smooth marine-grade vinyl with debossed Moose Racing logo
  • Comes with strap kit that enables you to confidently secure cargo to the pillion section of your seat

!  Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Tank Compatibility:

Choose Top Texture:


Choose Side Texture:


$332.95

Corbin Seat - Dual-Sport Riding Comfort

DR650 '96-Current (Made in USA)

Corbin seats are custom made to order. You can choose your preferred texture for the top and sides of the seat. Please give us a call if you would like other color options or materials.

Corbin seats are carefully designed to provide a comfortable riding position. They are firm and supportive which allows you to ride all day without fatigue unlike the stock seat.

We stock: Black Carbon Fiber top, Asphalt sides. Other configurations are custom made to order. Please allow about 2 weeks lead time to have a special seat built.

The default vinyl choices are black 'carbon fiber' on top and 'asphalt' on the sides. You can view all of the available materials and colors on Corbin's Website. If you would like your seat built with something other than the standard choices send an Email after placing your order.

! Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Seat Height:


$369.95

Sargent World Sport Seat

DR650 '96-Current (Made in USA)

Sargent's proprietary seat foam is their own unique blend of resilience, firmness, and vibration-absorption qualities - making it well suited for maximum long distance comfort. Available in standard height and 1" lower than stock. These seats will fit bikes with the stock, IMS, or other any aftermarket fuel tank.

! Seat orders ship Parcel Post (6-10 business days) within the US.  Why?

Optional Add on:

$39.95

Moose Seat Cover

DR650 '96-Current (Made in USA)

This is a high-quality seat cover offered by Moose for the DR650. This is a replacement cover only, no seat foam and you must install on your existing pan with existing foam.

  • Heavy duty marine grade vinyl
  • UV protected for long life
  • Double stitched for durability
  • Made in the USA

Check out the new seat warmer insert

Choose Size:


$29.95

Sit & Fly Net Seat Cover



Want to stay cool and comfy on those long summer rides? The Sit & Fly net seat cover allows air between you and the seat keeping things significantly cooler.

Allowing the air to circulate under you eliminates perspiration and keeps things dry and comfortable.

If you have the stock seat, you will need the Large size cover. If you have any kind of aftermarket seat, the XL is the one you want. The Seat Concepts Commuter seat is shown on bottom left with an XL cover.


$69.95

Sheepskin Seat Cover


This is the secret for being able to put in those 500 mile days. Even a good touring seat can feel a bit firm after a couple hundred miles. Sheepskin gives that little bit of 'cush' and provides superior air circulation. Velcro straps allow easy removal when you don't need it. Measures 14" wide by 19" long.

 

$79.95

Moose Seat Warmer Kit


click to enlarge

9" by 9" carbon fiber seat warmer that goes between your seat cover and the foam to keep your backside happy on those really cold days. This improved design produces 25% more heat than most other warmers using just 30 watts.

Kit includes the warming unit, with connector, 24" extension cable, rocker-type on/off switch and stub to splice into your wiring along with complete detailed instructions.


$99.95

AirHawk Seat Cushion



So you're not ready to dish out the money for a new seat but you can't stand to sit on the stocker for more than 50 miles. The Air Hawk might be the answer.

  • Air filled AirHawk 12"x18" cushion custom fits your shape and redistributes pressure that causes numbness and discomfort when you ride
  • Seat cushion cover is constructed of a breathable, stretchable Nylon/Lycra blend with a non skid Urethane base
  • Open mesh side panels allow heat to escape
  • Easily inflates by mouth with no pump needed
  • Mounting straps and Repair patch kit included
Lettering Color:

$169.95

New! 121515

Engine Guards

DR650 '96-Current (Made in USA)

In the event of a crash or even just a dropped bike, these heavy-duty crash bars will prevent major damage. The powder coated steel tubes are attached in three points on each side. These bars provide much stronger protection for the oil cooler. The sliders are made from solid blocks of polyethylene and can be replaced in the event of a crash. Lettering in the pucks is available in White, Black or Blue. Includes quality zinc galvanized hardware.

! Most skid plates will require notching or modification to avoid interference.

! Not compatible with the Safari 7.9 gallon tank. Other oversize fuel tanks are fine.

! Not compatible with FMF PowerBomb head pipe.

 
Choose Package:




$89.95 - $179.95

Armor Plating for Engine Cases

DR650 '96-Current (Made in USA)

Heavy gauge stainless steel case armor to protect your engine cases. These case guards bond to your clutch cover and stator cover with high-temp silicone (not included). Extremely tough protection from rocks. In a fall your brake pedal or shift lever can crack the engine case - leaving you stranded. Don't let it happen to you. Get the case armor or choose our Armor & Skid Plate combo.


$33.95

Pipe Armor



Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.


$109.95

Warp 9 Shark Fin Brake Rotor Protector

DR650 '96-Current(Made in USA)

From our friends at Warp 9, a CNC shark fin rear rotor protector. To make installation super-easy this fin bolts to a brand new CNC machined caliper bracket. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on.

$94.95

New! 031016

PSR Shark Fin Brake Rotor Protector

DR650 '96-Current

PSR has a new shark fin rear rotor protector. CNC machined from forged aluminum and then anodized gun metal in color. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on. It doesn't get much easier. In the event of damage to the fin, it can be replaced separately.

$19.95

New! 102215

Clear Headlight Guard

DR650 '96-'Current(Made in USA)

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.


$57.95

Headlight Guard

  DR650 '96-Current (Made in USA)

Fabricated from mild steel and expanded metal and powder coated black, this guard will protect the headlight from flying rocks and possible crash damage. Mounts to the same three mounting points as the headlight cowling and includes all required hardware. Light weight with limited reduction in light output.

$33.95

040115

JNS Rear Master Cylinder Guard

(Made in USA)  DR650 '96-Current

Protect that vulnerable rear master cylinder with this thick aluminum guard from JNS Engineering. CNC laser cut then formed and given a clean black powdercoat finish. Includes new flanged button head bolts and aluminum spacers.


$44.95

Rear Master Cylinder Guard

(Made in USA)  DR650 '96-Current
  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
  • Made in USA
Choose Color:



Warp 9 Skid Plate

DR650 '96-Current


5mm thick skid plate from Warp 9. This ultra thick and heavy-duty skid plate uses frame clamps in the front and bolts to the existing frame brackets in the rear. Split hose around frame rails helps to keep it snug and quiet. The mounting is designed to give increased clearance between the skid plate and the vulnerable drain plug.

Features a removable plate that covers the oil filter making for easier access while providing improved protection for the oil filter area.

Available in natural aluminum, black anodized or sprayed with Line-X bedliner material to reduce reflected engine noise.

$104.95

092515

Acerbis Plastic Skid Plate

DR650 '96-Current 

Yes, plastic! This is a new product from our friends at Acerbis. Ultra tough injection molded reinforced composite. It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

$174.95

061915

JNS Engineering Skid Plate

DR650 '96-Current (Made in USA)

Need armor plating for your DR? Going to ride over mine fields of rocks? This is the protection you need. Manufactured from 3/16" aluminum that is laser cut and then CNC formed, all of the welds are done on both sides. The rear mounting bolts are fully recessed for protection. A welded block protects the bolt heads from being bashed and rounded from obstructions. Rubber isolators between the plate and the frame at these two bolt locations help to eliminate vibrations and keep noise down. Front mounts clamp around the frame for a solid connection.

The right side of the plate extends up to cover the oil filter and unbolts from the skid plate for easy filter changes. This skid plate has a black textured powder coat finish for great looks and durability and stainless steel hardware.

Choose Package:

Pat Walsh Designs Skid Plate

DR650 '96-Current (Made in USA)

Pat Walsh Designs have improved their skid plates. Now with features such as a rubber dampened rear mount for vibration reduction and shock absorption, improved access to the oil drain plug, enlarged and reshaped side wings for increased protection with reduced sound reflection. It also has lengthened front protection and improved 1/2" forward stainless steel mounting hardware.

Constructed of a single piece of 3/16" laser-cut and CNC formed aluminum. Button head bolts are used so they won't hang up on rocks and logs. Simple to install and easy to remove when needed. Available in bare Aluminum or Line-X coated Aluminum for additional sound absorption and reflection.


Choose Color:




Ricochet Skid Plate

(Made in USA) DR650 '96-Current

New design gives you more protection and uses OEM mounting points for easy installation.

  • Made from 4mm thick aircraft aluminum
  • Oil drain hole for easy access
  • All mounting hardware included

LineX bedliner coated plates dramatically reduce engine noise reflection.

Check out the Skid Plate & Armor Plating for Engine Cases Combo above. You get the Skid Plate and Engine Armor pieces and save $$.


$144.95

SW-Motech Skid Plate

DR650 '96-Current

Constructed of 3mm-thick (1/8"-thick) aluminum for heavy-duty, light-weight protection. Baseplate includes side protectors that wrap around the engine block to provide both bottom and side protection.

This skid plate can be used with or without the SW-Motech centerstand.

$69.95

020315

JNS Engineering Oil Cooler Guard

DR650 '96-Current (Made in USA)

Finally, an Oil Cooler Guard we can get behind. Laser cut from 0.125" thick 5052 aluminum, CNC formed and powdercoated black.

Designed to fit the stock mounting holes perfectly, most riders will have this in place in minutes. Don't get stuck in the middle of nowhere with a punctured oil cooler.

All JNS products come with a lifetime warranty against defects in materials and workmanship.


$29.95

Fender Brace

(Made in USA)

By popular demand - A stainless steel front fender brace. Helps stabilize your front fender. Gives additional strength for carrying a fender mounted tool bag. Fits on top of the fender and bolts between the fender and bottom triple clamp. Requires you to drill one hole in the fender for mounting. Stainless steel won't rust or corrode. Includes hardware.

Choose Color:



$69.95

Front Disk & Fork Guard

DR650 '96-Current

Protect your brake rotor and fork lowers from mud and debris. Choose blue, black, white or yellow.

 

$17.95

Wizards Mystic Spray Wax


  • Synthetic spray wax technology
  • Outstanding gloss, clarity, depth, and slickness
  • Use on any hard surface including plastics, rubber, glass, chrome, paint, and fiberglass
  • Fills minor scratches and cob-webbing

$12.95

Moto Wash

1 Liter

Moto Wash is a powerful cleaner and degreaser made by Motul. Safe on all paint, metallic components and plastics. Leaves a corrosion resistant film.

Choose Color

$1199.95

033116

Yenkro Rally Fairing

DR650 '96-Current
click to enlarge
click to enlarge

The Yenkro Rally Fairing kit for the DR650 is now available. They have spent more than two years developing and testing this unit and now they are for sale here in the US. Available in Black or White.

This kit includes a meticulously designed and built aluminum mounting bracket, the fairing itself with either a white or black gel coat, a speedometer/idiot light relocation bracket, turn signal mounting brackets and a brand new KTM690 headlight installed in the fairing with a weather proofing seal.

These fairings have been tested throughout the outback of Australia and across the US without a problem. The windscreen routes air up and around the rider while giving the DR a real adventure look. There is a large area to mount a GPS unit, route holder, map holder or whatever you like behind the windscreen. It removes the headlight from the forks giving the DR a lighter steering feel.

Note: Fairing is designed to work with the Acerbis 6.6 gal fuel tank.

! Fairing orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color

102215

Parabellum Rally Windscreen

DR650 '02-Current (Made in USA)
click to enlarge

The Rally windscreen from Parabellum is the perfect protection from wind and debris without sacrificing technical off-road capabilities. This is an upright rally type windscreen that looks aggressive and performs well under all types of riding. Designed primarily for the off-road / dualsport enthusiast, this shield keeps pressure off the rider's chest while commuting from home to adventure and back.

Mounting is accomplished by drilling two holes on each side of your headlight cowl using the provided template. The shield is 14 inches tall, 11.5 inches wide at the bottom narrowing to 8.5 inches at the top. Made from military aircraft grade cast acrylic.

! This unit will not fit properly on '96 to '01 headlight cowls.
The newer style cowl can be installed on these older bikes.

Choose Tint:


$109.95

Bajaworx Rally Windscreen

DR650 '96-Current (Made in USA)

Made specifically for the DR650 and DRZ400, this Rally windscreen fits right against the cowling and directs the wind around the rider. Done in a mild tint, this windscreen will be a welcome addition to your DR.

Molded using a very durable, lightweight 1/8" thick polycarbonate - giving the windshield a high impact strength and making it shatter-resistant with a superior light transmission quality. Mounts quickly and easily onto the stock headlight cowling for a clean factory look. Drilling of the cowling is required, hardware is included. Removal for trail riding is also quick and easy.

Choose Tint:


$89.95

Laminar Lip Windscreen

DR650 '96-Current (Made in USA)
laminar lip

The Laminar Lip 'B-King' windscreen. Easy attachment to your headlight shroud with 'Velcro-like' 3M Dual Locks. No drilling is required. The screen can be easily removed and replaced when needed. It's 15 inches wide and can be mounted to rise 7 to 10 inches higher than the top of the stock headlight shroud. Choose clear or smoke tinted. We include a nylon bolt kit should you wish to permanently mount your windscreen.

Choose Tint:


$78.95

Dual Sport Windscreen


  

Windscreen attaches to your bike's handlebars. Fully adjustable mounting brackets. Includes 7/8' handlebar clamps. Will not fit 1 1/8" oversize handlebars. 14" tall 10" wide.

Choose Kit & Color:
Fenders & Side Panels $349




Fenders, Side Panels,
& Headlight Cowl $419




Optional Add on:

$349 - $429

DSA Concepts Plastics Kit

DR650 '96-Current (Made in USA)


From DSA Concepts (same folks that bring us Seat Concepts) is a plastics kit in four colors - Black, White, Blue and Yellow. Vacuum molded, these parts are a design improvement over the stock pieces. The side panels have a crisper, more angular look than the stock parts while the front fender is shaped very much like the OEM DRZ400SM front fender. Big enough to be functional without wind-steering the bike like the stock fender does.

Kits include front and rear fenders, a new LED tail/brake light and license plate holder, both side panels and adhesive heat shield.

You have the option to add a stock Suzuki headlight cowl if you are doing a complete color change to your DR.

! Body plastic orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Parts:
Front Fender $89




Rear Fender $164




Side Panels $104




Optional Add-ons:


DSA Concepts Plastics Parts

DR650 '96-Current (Made in USA)


Individual pieces of the DSA Concepts Plastics. These pieces are fully compatible in any combination with the original factory plastic.

Rear Fenders include LED tail/brake light and license plate holder.

Side panels are sold in pairs.

! Front and/or rear fender orders ship Parcel Post (6-10 business days) within the US.  Why?


Choose Color & Front Fender:
With Supermoto Fender




With Off-road Fender





$369.95

Complete Plastic Sets

DR650 '96-Current

Includes side panels, headlight cover, rear fender and your choice of aftermarket off-road or supermoto front fender. We keep Black in stock. Allow 2 weeks for White or Yellow. We can do blue also but it will come with white side panels - call us.

Choose Color:




$189.95 - $199.95

OEM Side Panel Set

DR650 '96-Current

Left and right stock OEM Suzuki side panels plastic sold as a pair. Includes heat shield. We keep Black in stock. Allow 2 weeks for White, Gray or Yellow.


$9.95

Side Panel Hardware

DR650 '96-Current

Lost your side panel hardware? We've got replacements. Two side panel screws, two special washers and the rubber insert that protects the side panel from the muffler.

Choose Color:




$28.95

Supermoto Front Fender


Universal design. Vents in the back improve airflow to motor. Smaller front reduces 'wind steer' and improves high speed stability.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

$95.95

New! 071516

Suzuki Gray Supermoto Fender

DR650

Genuine Suzuki super moto fender. A perfect match for the original gray plastic.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:




$22.95 - $35.95

Off-Road Front Fender


Universal off-road front fender.

! Front fender orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:




Recommended Add on:

$289.95

New Price! 012014

Acerbis 6.6 Gallon Tank

DR650 '96-Current

We've been asking for a bigger tank for years and it's finally happened. This is the big brother to the very popular 5.3 gallon Acerbis tank with some modifications to add another gallon and a half of capacity. It's the same width between the knees but extends wider and further forward in front of the knee pockets.

! Installation of the Acerbis tank requires relocation of the front turn signals. Add on our Turn Signal Relocation Brackets. Moves the front turn signals up and forward to clear the bigger tank.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

   
Choose Color:




Recommended Add on:

$239.95

New! 012014

Acerbis 5.3 gallon Tank

DR650 '96-Current

Acerbis 5.3 gal tank adds function and great looks to your DR650. This high capacity fuel tank incorporates modern lines and high quality construction that can't be beat. Includes gas cap, petcock and all mounting hardware.

Note - The Corbin seat that fits the IMS tank also fits the Acerbis tank.

! Installation of the Acerbis tank requires relocation of the front turn signals. Add on our Turn Signal Relocation Brackets. Moves the front turn signals up and forward to clear the bigger tank.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:





$239.95

Clarke 3.7 Gallon Gas Tank

DR650 '96-Current (Made in USA)
click to enlarge

You want a lighter replacement for your heavy steel stock tank? Don't need the extended range (or bulk) of a big tank? The 3.7 gallon tank from Clarke might be just right. It's almost 5 lbs lighter and holds close to 1/2 gallon more fuel than stock to increase your range by about 20 miles. Fits with your stock petcock, Pingel or Raptor petcock.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

Choose Color:





$259.95

IMS 4.9 Gallon Gas Tank

DR650 '96-'Current

Get better range from your DR650 by adding an IMS 4.9 gallon fuel tank. Available in Natural, White, Black, Blue and Yellow. Natural color is recommended if you wish to easily see the fuel level in the tank. Includes cap and fuel petcock.

! Fuel tank orders ship Parcel Post (6-10 business days) within the US.  Why?

$59.95

TechSpec Tank Grip Pads

(Made in USA)

We were as tired as you are of dirty knee areas on our plastic tanks. So we worked with TechSpec to have them make custom tank grip pads that look great on both Acerbis (5.3 and 6.6 gal.) and IMS tanks. These pads not only cover those ugly scuffs, but give great knee grip to the slippery plastic.

Tested on two of our shop bikes for more than 4 months, they did not bubble or peel off in any way.

 

$32.95

Locking Gas Cap

Fits Acerbis, IMS, Safari

Security for your fuel tank. Includes 2 keys. Internally vented with a check valve that prevents spillage in case of a tip over.


$15.95

Replacement IMS Gas Cap

All IMS tanks

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Choose Vent Cap Color:



$24.95

Acerbis Faux Carbon Fiber Gas Cap

Acerbis Tanks


If you need a replacement cap for your Acerbis tank, why not go bling? These caps have a carbon fiber pattern molded into them that is extremely realistic. Looks like the real thing. Topping off the cap is a CNC Machined metal vent cap. This eliminates the need for a lengthy vent tube that gets in the way. The vent cap allows air to vent into the tank but does not allow fuel to splash out during normal use or during a tip over. These caps fit Acerbis tanks only.

  
Select Color:

$11.95

Fuel Tank Vent Cap


If you're like us, you hate the long floppy vent hose hanging off the cap of your aftermarket tank. This one-way vent cap replaces the long hose with a short one only about 2" long. It allows air into your tank but prevents fuel from sloshing out. Machined from billet alloy and anodized for good looks.

Not for stock fuel tanks.

$69.95

071316

Zeta CNC Gas Cap for Stock Tanks

DR650 '96-Current

This CNC cap will replace the stock gas cap on the stock tank. You do need some parts from the stock cap, so don't throw it away yet! It is not difficult and this kit includes the additional hardware required. Also included is a vent tube with a matching cap.

For use on STOCK TANK ONLY! This is NOT a locking cap.

Choose Package:


$11.95 - $19.95

Tank Cushion Hardware

DR650 '96-Current

Have your tank cushions worn out over the years? Have you lost one or more while working on your bike? We have new upper and lower tank cushion rubbers.

Lost a bolt too? We've got 'em. Order the kit with hardware and get new cushion rubbers and hardware.


$117.95

Pingel Fuel Petcock

(Made in USA)

A popular upgrade from the stock vacuum operated fuel valve. Manual operation - must be turned off any time the bike is parked for more than a few hours. Fits stock, Acerbis, Clarke or IMS tanks. Fully rebuildable.

Choose Tank Type:



$29.95

'Raptor' Petcock


Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.


$39.95

Right-hand Petcock Kit

For Acerbis tanks

For those people who have been wishing for a dual petcock setup for their Acerbis 5.3 and 6.6 gallon fuel tanks. Install this kit to get the last bit of fuel from the right hand side of the tank without tipping the bike on its side. Includes the right hand fuel valve, o-ring, screws, tee fitting, fuel hose and spring action hose clamps. You will have to drill the hole in your tank for the petcock standpipe.


$32.95

Petcock Rebuild Kit

DR650 '96-Current

Does your stock vacuum petcock leak? Won't shut off? We have the solution with this rebuild kit. Includes a new vacuum diaphragm, o-ring, gasket and inner seal.


$19.95

Turn signal relocation kit

(Made in USA)  DR650 '96-Current

Moves the front turn signals up and forward to clear the bigger 5.3 & 6.6 gallon Acerbis tanks.

 

$52.95

021715

JNS Engineering Chain Guard

DR650 '96-Current 


Replace the often lost or broken stock plastic chain guard with a unit laser cut from 0.080" 5052 aluminum. Once cut it is then CNC formed, TIG welded, then powder coated a beautiful satin black. This is a direct replacement for the stock unit. All JNS products come with a lifetime warranty against defects in materials and workmanship.


$159.95

SW-Motech Centerstand

DR650 '96-Current

Greatly eases basic chain maintenance, tire changes, parking, cleaning, etc. All necessary hardware is included. Installs using basic hand tools. Tough black powder coated finish.

For riders who wish to run the centerstand and the lowered footpegs we recommend installing a Warp 9 brake pedal. The Warp 9 pedal is arched to give the necessary clearance under the pedal.

Choose Type:


$16.95-$26.95

020315

JNS Engineering Side Stand Foot Pad

DR650 '96-Current (Made in USA)

Your choice of an aluminum bolt-on foot pad or a steel weld-on unit. Each will make the footprint of the stock side stand considerably larger, preventing your DR from tipping over in soft terrain. The bolt-on unit is cut from aluminum and then powder coated black, it comes with stainless steel mounting hardware.

The bolt-on pad and does require use of a drill for installation. The weld-on pad will need to be welded to the stand and then the entire unit painted for corrosion protection. All JNS products come with a lifetime warranty against defects in materials and workmanship.


$56.95

Short Side Stand

DR650 '96-Current

For the DR650 that has been lowered or converted with supermoto wheels. This stand is 1.5" (40mm) shorter than the stock unit.


$7.95

Swingarm Pivot Caps

DR650 '96-Current

Replacement OEM swingarm pivot covers. Are yours missing too? Keep mud and dirt away from the swingarm bolt. Sold as a set of one left side and one right side cover.

Wheels

Back to Top
Select Rims:



Select Hubs:


Warp 9 Billet Hubs:



Optional Add Ons:

$1399.00

ProCycle Supermoto Wheels

DR650 '96-Current (Made in USA)


We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are then precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional matching Warp 9 sprocket carrier $109.95

Add any set of SM tires to your order and we will mount and balance for free! Tubes and rim strips included.

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Select Kit:


Select Rim Color:

Select Hub Color:


Optional Add Ons:

Warp 9 Supermoto Wheels

DR650 '96-Current (Made in USA)

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

The 3.5x17 front wheel includes a 320mm brake rotor and comes with a caliper relocation bracket. The 4.25x17 rear wheel also comes with a rear brake rotor already mounted.

You can use your stock sprocket carrier or order a color matching Warp 9 unit that includes sprocket hardware.

Add tires to your order and we will include rim strips, tubes then mount and balance for free. Tire sizes are 120/70-17 front and 150/60-17 rear.

  • Black rims, silver hubs in stock
  • Black rims, black hubs in stock
  • Allow 1-2 weeks delivery for all other combinations
Choose Rims:



Choose Hubs:


Warp 9 Billet Hubs:



Optional Add Ons:

$1399.00

ProCycle ADVENTURE Wheels

DR650 '96-Current

Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional matching Warp 9 sprocket carrier $109.95

Add any set of ADV tires to your order and we will mount and balance for free! Tubes and rim strips included.

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Choose Rim Size:




Choose Rim Color:



Choose Hub:


Warp 9 Billet Hub:



ProCycle Complete Front Wheel

DR650 '96-Current

We start with Excel Takasago, or top of the line Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp 9 hub with bearings and seals installed
  • 1.60 x 21 Off-road
  • 1.85 x 21 Dualsport
  • 2.15 x 19 Adventure
  • 2.50 x 19 Adventure (Sun rims are 2.75)
  • 2.15 x 18 Street
  • 3.50 x 17 Supermoto

Wheels are custom made to order and cannot be canceled. Please allow 2-3 weeks for delivery.

Choose Drive


$99.95

Speedometer Drives - SM, ADV & Stock

DR650 '96-Current

Choose 17" Supermoto, 19" Adventure or stock 21" front wheel. All work with the stock DR650 speedometer and cable on either the stock or Warp 9 hub.