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DR650: Exhaust

The Suzuki DR650 is a long-standing model in Suzuki's lineup, introduced in 1990 as a replacement for the DR600 model. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. It has a 13 L fuel tank.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

520x114 ('90-'95)

525x110 ('96-Cur)

16T ('90-'95)

15T ('96-Cur)

42T ('90-'95)

42T ('96-Cur)

90/90-21 120/90-17

DPR9EA-9 ('90-'95)

CR10E ('96-Cur)

 

Exhaust

Buy both and save. Includes the FMF Q4 and FMF headpipe

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB

Delayed stock from manufacture, please ask for availability.

Add Exhaust Gasket
Add Lubricant
$699.95

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 84db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

Add Lubricant
Add Muffler Gasket
$459.95

The V2 Series Slip-On muffler features an aluminum body, TIG welded components, stainless steel inlet tube and a great new look. This Lightweight Slip-On weighs approximately 5.5 lbs.

The DG Performance systems offer increased throttle response, power and torque. Standard sound level is approximately 98 db. Equipped with a US Forestry approved spark arrestor.

$424.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester

Delayed stock from manufacture, please ask for availability.

Add Lubricant
Add Quiet Insert, FMF
$429.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Muffler, Slip-On FMF Q4

DR650 '96 - '23
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler

Delayed stock from manufacture, please ask for availability.

Add Lubricant
Add Quiet Insert, FMF
$479.95

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Add Lubricant
$499.95

Body is made from lightweight 6061 T-6 brushed aluminum and the end cap and intake tube are stainless steel. Silencers include wire-meshed spark arrester that can be removed for closed-course racing. Optional end caps allow fine-tuning of power delivery for different types of riding and terrain.

Add Lubricant
$389.95
  • Slick look for the most compact 4-stroke exhaust on the market
  • Large opening enhances flow
  • Lightweight brushed aluminum body sheds pounds over stock exhaust
  • Pillow packing is durable and efficient; protects body work from exhaust heat and soot
  • Tunable for sound and performance
  • Dyno-tuned Racing Series core provides added power and is interchangeable with Quiet Series
  • U.S.F.S-approved spark arrestor
Choose Type
Add Lubricant
Add Muffler Gasket
$448.95

The RS-2 is a potent and versatile design that evolved from their original TRC, engineered to provide increased power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core — and it offers the added bonus of outstanding performance in a value-priced package.

  • Diamond-shaped sleeve
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • USFS Approved spark arrester included
  • 6.8 lbs lighter than stock

We recommend Anti-Seize on exhaust fasteners

Add Lubricant
Add Muffler Gasket
$508.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Headpipe, FMF Powerbomb

DR650 '96 - '23

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield. We recommend Anti-Seize on exhaust fasteners.

Delayed stock from manufacture, please ask for availability.

Add Lubricant
Add Exhaust Gasket
$279.95

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 1-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. It is compatible with any combination muffler/mid-pipe, as well as all motor configurations of the DR650 '96-current.

Includes a stainless steel band clamp for the mid-pipe joint, clamp-on heat shield mounts and a stainless steel flange at the exhaust port mount. We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Lubricant
Add Muffler Gasket
$259.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Mid-Pipe Kit, GSXR

DR650 '96 - '23

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required.

This mid-pipe does not require a stock muffler joint gasket when used with the stock headpipe, the SS Pro-Flow, or the FMF headpipe, eliminating the hump in flow.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.

Add Lubricant
Add Muffler Seal Gasket
Add Spark Arrester
$219.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Muffler Strap Kit, GSXR

DR650 '96 - '23

Muffler hanger strap and hardware to mount a GSXR exhasut can to your DR650.

Add Lubricant
$34.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Quiet Core Insert, DG

Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Works with DG V2 mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • Each size is sold separately

Perforated W/ Block off Plate

(Gen2 O Series has Black Tip similar to V2)

$49.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Quiet Insert, FMF Q4 & Powercore 4

Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need. It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers. It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Delayed stock from manufacture, please ask for availability.

Add Lubricant
$39.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Spark Arrester - SS1/40F0

DR650 '96 - '23

The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.

Add Lubricant
$29.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Exhaust Gasket

DR650 '96 - '23

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

$8.95

This gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.

$20.95

If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

Choose Size
$8.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Headpipe Armor

Universal fit. May require additional adjustment or modification.

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

$45.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Heat Shield, Chilly Exhaust - Green Chile Adventure Gear

Universal fit. May require additional adjustment or modification.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. They have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install. 

We highly recommend a heat shield if you run soft luggage without hard racks. 

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.

DIMENSIONS:

  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)
$38.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Heat Shield, FMF

Universal fit. May require additional adjustment or modification.

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on. We recommend Anti-Seize on all exhaust fasteners.

Add Lubricant
$34.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Heat Shield, Hot Springs

Universal fit. May require additional adjustment or modification.

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

$29.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Heat Shield, Stainless Steel

Universal fit. May require additional adjustment or modification.

This universal heat shield provides a great look at a great price.      

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"
  • We recommend Anti-Seize on all exhaust fasteners.
Add Lubricant
$39.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Muffler Packing Pillows

Universal fit. May require additional adjustment or modification.

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal, and is easy to install.

  • Kits come in 2 lengths - 15" and 19"
  • Pillows can be trimmed to length to fit different mufflers.
  • Includes a cap stuffer to fill packable end caps.
Choose Size
$40.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Muffler Packing, Universal Stainless Repack Kit

Universal fit. May require additional adjustment or modification.

Re-pack your silencer with this pro-quality, three layer packing system and restore lost power and sound control.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets
$34.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Exhaust Spring, Replacement Pipe Retention

Universal fit. May require additional adjustment or modification.

Replacement Exhaust Pipe Retention Spring

  • This swivel spring replacement will work on nearly any exhaust system with a similar spring.
  • Made from stainless steel, and has a high temp silicon sleeve to protect exhaust component finish.
  • Made by Akrapovic, 60mm size, SOLD EACH
$4.95

Helix brand exhaust springs made from zinc plated music wire. These are the springs we use on our GSXR Mid-Pipe Kit. If you lose one, or break one, these are the direct replacements. Sold as a Pair.

$7.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Exhaust Springs, Swivel Replacement DG

Universal fit. May require additional adjustment or modification.
  • Available in 52mm or 58mm lengths
  • Kit contains two stainless steel exhaust swivel springs
  • Free-floating mounting hooks to avoid breakage
Choose Size
$14.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Exhaust Wrap, Cycle Performance

Universal fit. May require additional adjustment or modification.

Set your bike apart with a custom exhaust look. Withstands direct heat up to 2000°F.

  • 2 inches wide and 25 feet long
  • Available in black or natural
  • 4 stainless steel tie wraps
Choose Color
$45.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Heat Shield, Side Panel

Universal fit. May require additional adjustment or modification.

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

$14.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Spring Hook Tool, Spring Thing

Universal fit. May require additional adjustment or modification.

Precision cut from heavy gauge material.

Extremely durable design.

Push/Pull design for hard to reach places.

Soft but durable PVC coated handle.

 

$20.95