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DR650: Armor - Bike Protection

The Suzuki DR650 is a long-standing model in Suzuki's lineup, introduced in 1990 as a replacement for the DR600 model. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. It has a 13 L fuel tank.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

520x114 ('90-'95)

525x110 ('96-Cur)

16T ('90-'95)

15T ('96-Cur)

42T ('90-'95)

42T ('96-Cur)

90/90-21 120/90-17

DPR9EA-9 ('90-'95)

CR10E ('96-Cur)

 

Armor - Bike Protection

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Commando Protection Kit

DR650 '96 - '23

This kit provides some much needed protection for both you and your big DR. Handguards and deflectors protect your hands while the skid plate and Case Armor will cover your baby's soft externals.

  • Aluminum Handguard Kit in silver for standard 7/8" bars or 1-1/8" oversize bars
  • Spacers so you don't have to cut your balls off (your levers that is!)
  • Aluminum Skid Plate
  • Stainless Steel Case Armor covers for both right and left hand sides
  • Plastic Deflectors - Currently only available in SMALL BLACK
Choose Bar Size
Add High-Temp Silicone
$279.95

Yes, plastic! This is a product from our friends at Acerbis. Ultra tough injection molded reinforced composite. It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

$104.95

These plates are made from 4mm thick 5083 aluminum because the extreme abrasion and impact resistance for the full weight of the bike and the rider. The front portion of the B&B Skid Plate bolts to mounts that are permanently attached to the forward motor mount. This means no more trying to hold clamps in place when you take you skid plate off for oil changes or cleaning. Easy off, easy on. All necessary hardware is included in the kit. The plate has foam or rubber wherever there is contact with the frame.

Choose from a polished finish or a black polymer coating.

Choose Finish
$227.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Skid Plate, JNS Engineering

DR650 '96 - '23

This is one of the toughest skid plates we've got. Manufactured from 3/16" aluminum that is laser cut and CNC formed, all joints are welded on both sides. The rear mounting bolts are fully recessed for protection. A welded block protects the bolt heads from being bashed and rounded from obstructions. Rubber isolators between the plate and the frame at these two bolt locations help to eliminate vibrations and keep noise down. Front mounts clamp around the frame for a solid connection.

The right side of the plate extends up to cover the oil filter and unbolts from the skid plate for easy filter changes. This skid plate has a black textured powder coat finish for great looks and durability. Includes stainless steel hardware.
 

$174.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Skid Plate, Ricochet

DR650 '96 - '23

New design gives you more protection and uses OEM mounting points for easy installation.

  • Made from 4mm thick aircraft aluminum
  • Oil drain hole for easy access
  • All mounting hardware included


 

Choose Finish
$110.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Skid Plate, SW-Motech

DR650 '96 - '23

Constructed of 3mm-thick (1/8"-thick) aluminum for heavy-duty, light-weight protection. Baseplate includes side protectors that wrap around the engine case to provide both bottom and side protection.

$155.95

CNC machined from 2mm 5052 plate, these will protect your cases in the event of a bad spill. Mounted using a high-quality red silicone adhesive, which you can select as an Optional Add On so you can mount them up as soon as they arrive. Below is a link to Installation Instructions with photos to help you get them done properly.

Add High-Temp Silicone
$114.95

ProCycle's 14 gauge stainless steel case armor to protect your engine cases. These case guards bond to your clutch cover and stator cover with high-temp silicone (not included). Extremely tough protection from rocks. In a fall your brake pedal or shift lever can crack the engine case - leaving you stranded. Don't let it happen to you.

Add High-Temp Silicone
$89.95

Bolt-on side case armor from Warp 9 Racing. 

Made of High Density Polyethylene, the same very tough stuff they make their frame and axle sliders out of.

3mm thick complete side case coverage

6.5mm thick in the leading and bottom edges where impacts typically happen

Covers the oil filter which takes a lot of impacts on these bikes

Includes new longer case bolts to hold on the case guards

$99.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Engine Guards, T-Rex

DR650 '96 - '20

In the event of a crash or even just a dropped bike, these heavy-duty crash bars will prevent major damage. The powder coated steel tubes are attached in three points on each side. These bars provide much stronger protection for the oil cooler. The sliders are made from solid blocks of polyethylene and can be replaced in the event of a crash. Lettering in the pucks is Black. Includes quality zinc galvanized hardware.

Most skid plates will require notching or modification to avoid interference.
 Not compatible with the Safari 7.9 gallon tank. Other oversize fuel tanks are fine.
 Not compatible with FMF PowerBomb head pipe.
$174.95

In the event of a crash or even just a dropped bike, these heavy-duty crash bars will prevent major damage.

The powder coated 1" steel tubing is bolted to the sub frame of the bike with two attachment points on each side, preventing them from rotating in the event of a low side.

The guards also feature aircraft grade aluminum plates that can be inexpensively replaced without needing to purchase a new set. Think of them as protection for your protection.

They use highest grade commercially available 12.9 (177,000 psi in tensile strength) wherever possible. Rest assured that you are getting the best material commercially available.

Most skid plates will require notching or modification to avoid interference.

Temporarily out of stock.  Estimated to receive from manufacturer by September 2022, pending manufacturer availability.  Ordering now will reserve yours.

 

$194.95

The X-Grip is a frame guard that allows the rider to both protect the frame of the motorcycle from wear as well as adding more grip to the bike.

Made from a dual injected mold; The outer plastic is durable polycarbonate while the inner plastic is durable yet playable and offers incredible grip.

Available in 2 colors

Choose Color
$52.95

CNC machined from 2mm thick 5052 marine grade aluminum to protect your frame from scuffs and scratches and to keep those wandering pivot covers in place. These guards have a fine polished finish to give your DR a really classy look. These guards are supplied with all the necessary mounting hardware.

$146.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Frame Guards, Maier

DR650 '96 - '23

Frame Guards protect the frame from wear helping to keep your frame looking new. Mounting hardware is included for quick and easy installation.

$69.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Brake Disk & Fork Guard

DR650 '96 - '23

Protect your brake rotor and fork lowers from mud and debris. Choose between black or white.

Choose Color
$99.95

PSR's  fin rear rotor protector. CNC machined from forged aluminum and then anodized gun metal in color. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on. It doesn't get much easier. In the event of damage to the fin, it can be replaced separately.

$111.95

 Warp 9's CNC shark fin rear rotor protector. To make installation super-easy this fin bolts to a brand new CNC machined caliper bracket. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on.
 

$109.95

B&B Engineering CNC machines these Oil Cooler Guards from 2.5mm marine grade aluminum. This guard covers the full length of the oil cooler, unlike the stock unit! Select  polished finish or a protective black polymer coating.

Choose Finish
$102.95

An Oil Cooler Guard we can get behind. Laser cut from 0.125" thick 5052 aluminum, CNC formed and powdercoated black.

Designed to fit the stock mounting holes perfectly, most riders will have this in place in minutes. Don't get stuck in the middle of nowhere with a punctured oil cooler.

All JNS products come with a lifetime warranty against defects in materials and workmanship.

 Currently out of stock, please check back later for this item.

$69.95
  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
$44.95

Protect that vulnerable rear master cylinder with this thick aluminum guard from JNS Engineering. CNC laser cut then formed and given a clean black powder coat finish. Includes new button head screws and aluminum spacers.

$33.95

This new unit from JNS will protect your cases from the damage caused by a thrown chain, and will also keep your pants, boots or foot safe from your countershaft sprocket. The case saver portion is laser cut from .25" aluminum and then has the .19" aluminum countershaft sprocket cover welded to it and the entire unit is powder coated black. All the mounting hardware is stainless steel with machined aluminum spacers also included.

All JNS products come with a lifetime warranty against defects in materials and workmanship.

$79.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Case Saver, Chain Guard

DR650 '96 - '23

This nice piece replaces your plastic sprocket cover and protects your engine case from a chain derailment or failure. The 3/16" (5mm) thick steel plate is adjustable to accommodate 14, 15 and 16 tooth sprockets. Includes mounting hardware.

$39.95

B&B fired up the CNC equipment for another beauty, a Front Sprocket Case Saver. A great investment the 6mm aluminum base will protect your engine cases should your chain ever break or derail. On top of that is a 4mm piece to keep your pants and other things out of the chain as well. This replaces the stock cover over the countershaft sprocket.

Choose Option
$96.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Headlight Guard

DR650 '96 - '23

All steel construction and powder coated black. This guard will protect the headlight from flying rocks and possible crash damage. Mounts to the same three mounting points as the headlight cowling and includes all required hardware. Light weight with limited reduction in light output.

 

$83.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Headlight Guard, Parabellum

DR650 '90 - '23

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.

$19.95

Don't cut your balls off! I mean - don't cut the ball ends off of your levers. These billet spacers move your hand guards outward to allow clearance for the full length of the stock levers. Designed to fit steel or aluminum bars. Includes longer stainless steel mounting bolts.

 Not compatible with Acerbis and Emgo hand guards

$32.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards Kit, Moose

Universal fit. May require additional adjustment or modification.

Contoured alloy hand guards with inner mounts, allow space for the clutch cable and brake hose.

Images show a set of these hand guards installed on a set of CR High Gunmetal Fly Handlebars with large black deflectors. The far right image shows the need to flip the brackets that attach to the bar on the clutch and front brake side. On the front brake side the clamp must go over the front brake line while on the clutch side it goes under the cable.

Note: This kit includes the handguards only. Deflectors sold separate, can be added by selecting color from drop down menu.

Choose Handguard
$67.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards Kit, Moose

DR650 '96 - '23

Contoured alloy handguards that include our own special spacers to provide room for your levers. The inner mounts are contoured to allow space for the clutch cable and brake hose. For 7/8" standard bars or 1 1/8" oversize bars.

This kit includes our DCYBO spacers so you don't have to cut your balls off - the ends of your levers that is!

Note: This kit includes the handguards only. Deflectors sold separate, can be added by selecting color from drop down menu.

Choose Mounting Kit
$79.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Acerbis Rally Pro X-Strong

Universal fit. May require additional adjustment or modification.
  • High-impact, composite injection-molded outer guard around an anodized aluminum inner guard
  • Includes an indexed steel bar-end insert that mounts solidly and prevents Rally Pro handguards from slipping – even under the most demanding conditions
  • Small integral spoiler incorporated into design
  • X-Strong universal silver mount kit that fits 7/8” (22mm), Pro Taper 1 1/8"(28mm), Magura and Twin Wall aluminum handlebars included.

Some models with adjustable windscreens may need the windscreen rotated forward, such as the Royal Enfield Himalayan, to avoid contact at full lock. These are not compatible on Honda CB500X's and Honda Africa Twins.

 

$104.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Acerbis X-Factor

Universal fit. May require additional adjustment or modification.

These handguards come with mounts that will work on both standard and and oversize bars. The aluminum wrap-around bar is the biggest on the market with two large plastic shields that are also some of the largest available. The X-Factor hand guards offer great protection from the elements, especially during those colder months when you're trying to stretch out your riding season.

Works with 7/8" or 1-1/8" bars.

  X-Factor guards require you to cut your lever ends down, or use short levers.

$139.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Acerbis X-Factor Replacement Plastics

Universal fit. May require additional adjustment or modification.

Replacement handguards for your Acerbis set up. Tough Polypropylene shields with a larger 6" outer diameter, built for extreme riding conditions.

$22.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Acerbis X-Factory

Universal fit. May require additional adjustment or modification.

The X-Factory Handguards from Acerbis feature a steel bar wrapped with an injection molded Nylon composite. A replaceable dual injected polypropylene shield mounts to the bar offering insurmountable protection from roost, debris, and extreme conditions.

A universal mount kit is included that allows for mounting on either 7/8" or 1 1/8" handlebars.

*will not fit XT250 with stock handlebars (oversize bars ok).  Recommend Acerbis Rally Pro X-Strong to clear master cylinder.

$99.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters Bar End Weights (External)

Universal fit. May require additional adjustment or modification.
  • Designed to minimize handlebar vibration for Barkbuster Handguards that can’t accomodate OEM handlebar weights.
  • Sleek aerodynamic look.
  • Forged Steel with powder coat finish.
  • Fit in conjunction with most Barkbusters backbones (except EGO).
  • Fits externally to the VPS backbone.
  • Available in black.
  • Sold as a pair

Weight:
360 grams/pair or
180 grams/each

Fitment Notes: If you have a hardware kit listed below see special fitting notes as additional parts may be required

BHG-010             Requires two additional M6x40mm countersunk bolts

BHG-032             R1200GS/A requires two additional M8x55mm countersunk bolts

BHG-045              G650GS requires two additional M6x65mm countersunk bolts

BHG-050              Will not fit

BHG-051              Requires two additional M6x50mm countersunk bolts

BHG-059              Tiger XC, XCA & XCX (all ’15 on) use M6x45mm bolt from BHG-059 kit

BHG-075              Will not fit

BHG-079              Will not fit

$49.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters BBZ Fabric

Universal fit. May require additional adjustment or modification.

Extend your comfortable riding season with Barkbusters BBZ cold weather protection handguards. Designed to fit with or without existing Barkbusters backbones or handlebar weights, these guards offer superb wind protection without limiting access to your grips or controls. Simple to install, they can be mounted or removed within ten minutes without permanent modifications. Ride with less bulky gloves in colder weather with the Barkbusters BBZ cold weather protection handguards.

Features:

  • Fits most motorcycle handlebars
  • Maximum cold weather protection
  • Compatable with or without Barkbusters backbones
  • Lined with waterproof membrane
  • Windproof
  • Full wrap design
  • Allows full access of controls
  • Does not block view of handlebar thumb controls
  • Simple to install and remove

Whats in the box:

  • Two BBZ cold weather handguards
  • Mounting hardware
  • Instructions
$104.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters STORM Kit for 7/8" or 1 1/8" Tapered Bars

Universal fit. May require additional adjustment or modification.

Protect your hands and levers with the Barkbusters Storm lever and weather protection handguards. Full wrap solid heat treated aluminum bars with secure two point mounts on each side provide strength while attractive and generous guards provide shelter from the wind and weather. Ride longer with the Storm handguards and complete mounting kit by Barkbusters.

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Easy installation
  • Tough and weather shielding Storm handguards
  • Aluminum backbones are compatible with all Barkbusters deflector guards

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right Storm plastic handguard deflectors
  • Installation instructions

  Not recommended for Africa Twin, T7, Himalayan, or V-Strom.  Please see specific listings for those models.

NOTE: tapered kit will not fit Renthal Twin Wall or Barkbusters VSBar

Choose Kit
Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
$129.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters STORM Replacement Plastics

Universal fit. May require additional adjustment or modification.

Maximize your wind protection with the Barkbusters largest handguard plastic! For use with single sided Storm mount and all Barkbusters backbone handguards

$44.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters VPS Kit for 7/8" or 1 1/8" Tapered Bars

Universal fit. May require additional adjustment or modification.

Keep your hands and controls protected from the wind and impact with Barkbusters VPS lever and wind protection handguards. Heat treated aluminum backbones with two mounting points of these handguards provide the strength needed to prevent a tip-over from ending your motorcycle ride. Impact resistant deflectors, available in multiple colors, provide protection for your hands from the wind and brush. Ride longer, more comfortably with Barkbusters VPS lever and wind protection handguards

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Includes VPS left and right plastic deflectors
  • Easy installation

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right VPS plastic deflectors
  • VPS deflector fastening hardware
  • Left and right adjustable position wind extension deflectors
  • Installation instructions

 Not recommended for Africa Twin, T7, Himalayan, or V-Strom.  Please see specific listings for those models.

NOTE: tapered kit will not fit Renthal Twin Wall or Barkbusters VSBar

Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
$134.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Barkbusters VPS Replacement Plastics

Universal fit. May require additional adjustment or modification.

Replace the deflectors on your aluminum bar backbones with Barkbusters VPS wind protection replacement handguards.

$49.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Cycra ProBend

Universal fit. May require additional adjustment or modification.

Construction of these handguards feature heavy duty aluminum guards with colored plastic deflector shields. They offer great protection from those trees that jump out at you on the trail and the cold wind and rain you encounter on the street. They feature a deep bend on the outer bar end for maximum freedom of hand placement and high quality bar mounts on the inside.

Select your desired color with the corresponding size mounts to fit your handlebar.

Please Note: These handguards do not fit the Yamaha T7

$129.95

Here are our favorite handguards for the Fly Aero handlebars. These oversize bar mounts also fit Renthal, Neken and ProTaper Bars. The construction of these handguards feature heavy duty aluminum guards with colored plastic deflector shields. They offer great protection from those trees that jump out at you on the trail and the cold wind and rain you encounter on the street. They feature a deep bend on the outer bar end for maximum freedom of hand placement and high quality bar mounts on the inside.

True dual-sport protection specific for your DR650, this kit includes the spacers for fitment without needing to modify your levers.

$149.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Cycra ProBend Replacement Plastics

Universal fit. May require additional adjustment or modification.

Replacement handguards for your Cycra set up. Injection-molded high-impact plastic replacements. Includes all hardware needed for mounting.

$21.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Deflectors Moose

Universal fit. May require additional adjustment or modification.

Fits Moose and other aluminum hand guards

  • Aerodynamic and stylish design
  • Protect hands from brush, water and cold wind
  • Simple installation
  • Sold in pairs
$24.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Handguards, Enduro ¾ Grip Mitt - OBR ADV Gear

Universal fit. May require additional adjustment or modification.

The OBR ADV Gear Enduro ¾ Grip Mitt is your answer to cold fingers! Our ¾ open design terminates right at the wrist, but still offers full coverage of the hand while blocking the swirling air flow that freezes finger tips. Their ¾ open design does not cover important controls such as Hi/Lo Beam, Turn Indicator, or Kill Switches making this Grip Mitt perfect for both Off Road, Enduro, ADV, and ATV applications with full wrap hand guards.

Features

  • High strength and water resistant 1680d Ballistic Nylon construction 
  • Universal easy on/off Velcro snap strap attachment system
  • Reflective Front Strip for High Visibility
  • ¾ Open design provides full coverage of the hand while not impeding controls
  • Works with OEM and Full Shield (Cycra/Trackside) style hand guards (Hand guard system required for attachment)
$74.99
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, Molded Foam Moose

Universal fit. May require additional adjustment or modification.

Extra protection in bad weather to help keep your hands warm and dry. These nearly double the protection from most plastic type deflectors.

The outer shell is made from heavy-duty 500-denier nylon with 1/2" closed cell foam to keep the wind, cold and rain off of your hands.

$35.95
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Handguards, PowerMadd Fuzion

Universal fit. May require additional adjustment or modification.

FUZION guard feature the ultimate in hand protection with a unique design and flexible yet durable material. The expanded coverage area sweeps back toward your hand significantly increasing coverage making it perfect for cold, muddy or wet conditions. The FUZION features a unique two position mount and is constructed of molded light-weight closed-cell AEPE foam, which is crush-proof, water proof and extremely durable. The FUZION will work great for road of offroad riding, where wind deflection is important, and or bouncing off trees is a common occurrence. Kit includes mounts. Optional replacement mounts available.

Choose Type
$99.95