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DR650

The Suzuki DR650 is a long-standing model in Suzuki's lineup, introduced in 1990 as a replacement for the DR600 model. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. It has a 13 L fuel tank.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

520x114 ('90-'95)

525x110 ('96-Cur)

16T ('90-'95)

15T ('96-Cur)

42T ('90-'95)

42T ('96-Cur)

90/90-21 120/90-17

DPR9EA-9 ('90-'95)

CR10E ('96-Cur)

Brakes

DR650 '96 - '26

EBC brake pads contain aramid fibers; these are man-made high-performance fibers used widely for their light weight, high strength, abrasion resistance and thermal stability.

Sintered Pads: 

  • The perfect brake pads for leisure use
  • Offer maximum durability and excellent braking performance
  • Constructed of U.S.-made sintered bronze for longest lifetime
  • Best for riding in water, mud, dust, or sand
Choose Type
Ships same business day
$36.95
DR650 '96 - '26

DP brakes are available in two different compounds for the DR. 

The standard Sintered metal material pads provide powerful braking with industry-high HH+ friction rating that is equally adept in wet or dry conditions. They have a quick break-in period and excellent initial response. An oxide-based ceramic material on the rear of the backing plate keeps heat away from the caliper piston and fluid in extreme conditions giving a fade-free performance in even the harshest conditions.

The material in the Special Pads was developed by pro riders in the MX, Supercross, Enduro and Off-Road world where performance and good durability are essential.

Includes front and rear brake pads.

Choose Pad Type
Ships same business day
$74.95
DR650 '96 - '26

Sport Carbon pads:  

  • Carbon graphite "X" pads blended with Aramid for leisure/sport use
  • Low heat generation
  • Best for fast, dry riding; not for mud, water, or sand
  • Offroad, Semi-sintered metal

Sintered Pads: 

  • The perfect brake pads for leisure use
  • Offer maximum durability and excellent braking performance
  • Constructed of U.S.-made sintered bronze for longest lifetime
  • Best for riding in water, mud, dust, or sand

Race Sintered:

  • High performance race pad with superb durability similar to that of the sintered pad.
  • Higher friction level and fade resistance
  • Diamond ground surface finish to speed bed-in
  • Comes with new pad pins
  • Race Sintered are designed for racing use only; not for street use

Includes front and rear brake pads

Choose Type
Ships in 3-5 business days
$67.95
DR650 '96 - '26

Galfer USA produces several different brake pad compounds for all types of riding styles and uses. With over 60 years of friction material production and research, they have learned that one compound doesn’t always do the trick across the board. If you are just looking for an OEM brake pad replacement or a high performance race brake pad, they have you covered!

Set includes front and rear brake pads.

Semi-Metallic Compound

OEM replacement upgrade. Great feel, long lasting, and very little rotor wear with this durable compound. Compound applications for almost every need, including off road, street, touring, enduro, dual sport and more. Precision made in our Galfer factory in Spain.

Our most popular compound! This compound is the work horse of the Galfer family and is a great OEM upgrade for the everyday rider.

Choose Compound
Add Brake Fluid
Ships same business day
$69.95

Galfer Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

Choose Type
Add Brake Fluid
Ships same business day
$64.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships same business day
$17.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships same business day
$26.95
DR650 '96 - '26

Replacement retaining pin for the brake caliper. Includes 1 stock style brake pin.

Be sure to use some anti-seize on the threads when you install it.

Front caliper only for DR350 and DR650

Add Anti-Seize
Ships same business day
$7.95
DR650 '96 - '26

Replacement retaining pins for the brake caliper. Includes 2 stock style brake pins.

Be sure to use some anti-seize on the threads when you install them.

Rear caliper only for DR350 and DR650.

Add Anti-Seize
Ships same business day
$11.95

This anodized billet piece, brings a touch of color to your bike. Available in red or blue, it replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

Choose Color
Ships same business day
$25.95
Universal fit. May require additional adjustment or modification.

This brake bleeder makes bleeding your brakes a one man job.

The unique check valve allows fluid and air to escape while preventing air from re-entering the system.

Add Brake Fluid
Ships same business day
$12.95
Universal fit. May require additional adjustment or modification.

Combines wrench and bleeder valve into one convenient and compact tool

  • Fits most 8 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle
Add Brake Fluid
Ships same business day
$28.95

Suspension

Included in this kit are fork springs, Cogent DDC (Drop in Damper Cartridge) performance cartridges and three bottles of 5w fork oil. Refresh those tired old forks and make them better than new. These DDCs from Cogent are easy to install. No taking the forks apart, no drilling of the damping rods, nothing. Just take them off, flip them over to drain the oil, add new 5w oil, drop in the DDCs and then add the springs and spacers and then install the caps. Preload spacer material is included with the .47 and .70 springs, additional spacers are not needed with the other kits.
This upgrade offers better control off-road as well as on. Less brake dive keeps the fork up in the middle of the stroke on-road and better control off-road whether it be rolling water bars or bouncing off the rocks.

  • Rider and Gear up to 160lb. = 0.47 springs → 24% stiffer than stock
  • Rider and Gear 160-225 lb. = 0.52 springs → 39% stiffer than stock
  • Rider and Gear 225-275 lb. = 0.58 springs → 56% stiffer than stock
  • Rider and Gear 275-325 lb. = 0.63 springs → 66% stiffer than stock
  • Rider and Gear 325 lb.-UP = 0.70 springs → 84% stiffer than stock
Add DDC Install / Removal Tool
Ships same business day
$329.95

This complete fork upgrade kit includes stiffer fork springs and Race Tech cartridge emulators, as well as a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

You can select from various straight rate springs to customize the package to your needs.

  • Rider and Gear up to 160lb. = 0.47 springs → 24% stiffer than stock
  • Rider and Gear 160-225 lb. = 0.52 springs → 39% stiffer than stock
  • Rider and Gear 255-275 lb. = 0.58 springs → 56% stiffer than stock
  • Rider and Gear 275-325 lb. = 0.63 springs → 66% stiffer than stock
  • Rider and Gear 325 lb.-UP = 0.70 springs → 84% stiffer than stock
Ships same business day
$329.95

Lightweight, for reduced unsprung mass. Straight rate springs will give better control in the rough stuff. Sold in pairs.

  • Rider and Gear up to 145 lb. = 0.47 springs → 24% stiffer than stock
  • Rider and Gear 145-185 lb. = 0.52 springs → 39% stiffer than stock
  • Rider and Gear 185-235 lb. = 0.58 springs → 56% stiffer than stock
  • Rider and Gear 235-285 lb. = 0.63 springs → 66% stiffer than stock
  • Rider and Gear 290 lb.-UP = 0.70 springs → 84% stiffer than stock
Choose Spring Rate
Ships same business day
$143.95
DR650 '90 - '95

Race Tech Hi-Performance Fork Spring have the highest stiffness-to-mass ratio in the industry. This means they are lightweight for their particular rate. These spring designs have taken years of manufacturing experience. They require the finest materials and processes.

Race Tech Hi-Performance Springs have extremely accurate rates. They are heat-treated, shot-peened and preset so they cannot sack out.

OEM spring rate is 0.42kg/mm. 

Choose Spring Rate
Please contact us for availability information
$149.95
DR650 '96 - '26

The GPR V5 stabilizer is designed to be "tucked" away under the bars and is still easily adjustable without raising the handle bars too high.

  • Kit includes damper, bolt on post mount, below the bar mounting system, and complete instructions.
  • Only raises bars about 1/2".
  • Will only work with Fat Bar style (1 1/8" clamp area) handlebars and stock triple clamp.

Ships same business day
$589.95

These Cogent Dynamic Drop-in Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Add DDC Install / Removal Tool
Ships same business day
$219.95

You can adjust the preload on your rear shock quite easily, why not on the forks as well? These caps give you the ability to adjust the spring preload in your forks to match your load.

Caps are CNC machined beauties with a center blue anodized core.

Ships same business day
$192.95

Damping Rod style forks are notorious for being too harsh, too mushy and too easy to bottom. Gold Valve Cartridge Emulators remedy this problem by controlling the compression damping with a tuneable valve. The Emulator sits on top of the damping rod and is held in place by the main spring.

Simply put; Emulators make damping rod forks perform like well-tuned cartridge forks. Installation and tuning for any condition or rider preference is very straight-forward. 

Simple to install and completely tunable for all conditions and rider preferences.
 

Choose Option
Ships same business day
$199.95
DR650 '96 - '26

Kit includes all the fork bushings, o-rings, snap rings and washers. This kit comes with what you need to completely rebuild your front fork bushings.

Choose Year
Ships same business day
$42.95
DR650 '96 - '26

Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction

Custom Elastomer Fork Seals have been tested to outlast OEM fork seals. Extends typical seal life by 3 to 5 times over OEM seals

Stiction (friction) measures from 1/3 to 1/2 less than OEM seals for smoother fork action

Lower Stiction, Longer Life! It doesn’t get any better than this!

Plus, the only complete line of dust wipers! Wipers should be replaced with the fork seals to assure peak performance. 

Kit includes Fork Seals and dust wipers.

 

Choose Year
Ships same business day
$35.95
DR650 '96 - '26

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Choose black, royal blue or yellow.

Ships same business day
$29.95
DR650 '96 - '26

Fork brace precision machined from aluminum barstock. Drilled and tapped for optional lower fender attachment.

Hard anodized black for corrosion protection. Fits OEM forks. Split design allows for installing in minutes without having to remove the forks.

Ships same business day
$119.95
DR650 '96 - '26

A CNC machined fork brace to stiffen up the notoriously wimpy front end on the DR. Have more confidence in your front end on or off the pavement.

Split design means that installation takes minutes without having to remove the forks. Available in a black anodized finish.

Ships in 1-2 business days
$99.95
DR650 '90 - '26

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95

Cogent Dynamics Mojave product is a drop-in replacement for the DR650 stock shock, no modifications necessary. Mojave is not simply an improved Suzuki shock, it is a brand new replacement shock that is a totally engineered suspension solution to suit your needs.

Each shock is assembled and tested on the Cogent Dynamics suspension dyno before being packed up and shipped. Like its bigger brother the Mojave Pro Series, this will make an incredible difference in the handling of your DR.

Mojave Improvements over stock
Mojave upper mount: uses a precision spherical bearing with dust seals, which accurately transfers damping forces to the motorcycle frame.

Internal improvements: Cogent designed shaft, seal head, damper piston, adjuster and clevis.
Mono tube construction: precision honed, super-stiff steel body with an upper body cap machined from billet aluminum.
Built-in billet aluminum separator piston provides an in-line gas pressure reservoir which eliminates the Suzuki rubber bladder.

This shock package includes the CNC machined Bling Ring Preload Adjuster Collar and Preload Bearing that will make preload adjustments easy.


Select the spring you want installed based on the load you plan to carry. For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring. If you regularly have more than 250 pounds the bike, you might want to use the 8.15 kg/mm spring. If you have any questions at all about this, please call.

You may choose to add the Hydraulic Preload Adjuster to make it the easiest of all. All you do is twist the knob. Includes mounting bracket for knob unit. (Some CA carb compliant models may need slight modification for mounting the preload adjuster.)

Low shock also available. This option will lower your seat height 1" without the need for lowering links. All other features of this shock are the same as the stock height.

Ships same business day
$769.95

The Pro-Series is the suspension performance pinnacle. Cogent takes Mojave’s best-in-class performance and adds an external reservoir.

The Pro-Series’ sophisticated reservoir with interchangeable valves and shims, provides more tune-ability at all speeds. It also improves internal pressure balance and temperature dissipation, giving long lasting performance regardless of the punishment you put it through.

Comes standard with the CNC machined Bling Ring Preload Adjuster Collar and a thrust bearing between the adjuster ring and the spring making preload adjustments easy.

The optional Hydraulic Preload Adjuster makes it even easier to adjust the preload. Just twist the knob. Includes mounting bracket for knob unit. (See last image)  (Some CA carb compliant models may need slight modification for mounting the preload adjuster.)

Select the spring you want installed based on the load you plan to carry. *Spring color may vary due to specification requirement and availability.

For riders (and gear) less than 250 pounds we recommend the 7.6 kg/mm spring.

If you regularly have more than 250 pounds on the bike, you might want to use the 8.15 kg/mm spring.

Low shock also available. This option will lower your seat height 1" without the need for lowering links. All other features of this shock are the same as the stock height.

Ships same business day
$1,241.95

Designed and built for Dual-Sport and Adventure bikes, the Nitron Adventure Series R1, R2 and R3 shocks offer exceptional road and trail performance. Using billet aluminum components, a large heavy-duty 16mm piston rod and a high-flow capacity 46mm piston, this shock flows much more oil for a more consistent, fade-free performance than most other shocks.

Nitron shocks are custom built for your specific weight, if you have a passenger or luggage add that weight as well. Lastly your riding conditions; do you ride mainly paved roads, dirt roads, trails? Please provide a percentage of each that you ride. This information is essential to the building of the shock. Enter this in the comments section of the shopping cart when you check out, or feel free to call and place your order over the phone.

Choose Shock
Add Nitron Hydraulic Preload Adjuster
Custom made to order. Please allow 2-3 weeks for delivery.
$828.95

Cogent Dynamics takes a stock DR650 shock, tears it down, cleans it up, adds a hard ceramic coating, then rebuilds it with a completely new custom shim stack that gives you excellent rear wheel control. This custom Cogent valve stack makes this shock behave much like its Shock Shaft brother below without the rebound adjustment.

Recommended spring rates:

  • Rider & gear up to 150 lb = Stock 6.5 spring
  • Rider & gear up to 200 lb = 7.5 spring
  • Rider & gear 200-275 lb = 8.3 spring
  • Rider & gear 275-350 lb = 8.6 spring
  • Rider & gear 350 lb & up = 9.6 spring

This shock includes the Bling Ring preload adjusting ring AND the Thrust Bearing! This replaces the two stock preload/lock rings. This ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body.

  Please click on the link below for information on core charges and how to ship your shock to us. (If you select to add the core charge please include in the comments at checkout if store credit or refund is preferred)

Add Shock Core Charge
Please contact us for availability information
$449.95

Don't want to buy a new shock? This rebuild makes the stock shock about 10 times better. We send shocks to Cogent Dynamics. They clean them up, hard anodize the bodies for better wear, and install new Shock Shaft Assemblies with rebound damping adjustment.

Any aftermarket spring for your stock shock will fit on this shock. If you are using the original spring, you will want to order a stiffer spring to go with your new shock. Our 7.5 kg/mm rear spring is 16% stiffer than the stock one and is perfect for the majority of riders. If you are a larger rider, or carry a lot of gear or a passenger (total weight exceeding 250 pounds) you will probably want the 8.3 kg/mm rear spring which is 28% stiffer than stock.

Low shock also available. This option will lower your seat height 1" without the need for lowering links. All other features of this shock are the same as the stock height.

  Please click on the link below for information on core charges and how to ship your shock to us. (If you select to add the core charge please include in the comments at checkout if store credit or refund is preferred)

Choose Option
Add Shock Core Charge
Please contact us for availability information
$637.95

 The perfect option for the DIY'er.

The Cogent Dynamics Shock Shaft Assembly is ready for installation. The Cogent shock shaft also features an external rebound damping adjustment. Just what you need to have the ultimate in rear suspension control.

Does not include a spring. Compatible with both stock and aftermarket springs.

Requires 5wt shock oil

Add Shock Oil
Ships in 1-2 weeks
$451.99

Replace the internal components in your shock with a completely updated design with adjustments for both compression and rebound damping.

The new shaft assembly has improved valving for both compression and rebound, a thicker, stronger shaft, new seal head and bottoming bumper. Comes as a complete assembly ready to go into your shock body. You can add choice of rear spring (required).

Add a bottle of 3w Shock Oil to your order so you can start your project right away.

Add Shock Oil
Ships same business day
$549.95

The complete shock upgrade kit - a shock spring of your choice, Race Tech Gold Valve kit, detailed instructions and a bottle of quality shock oil to complete the job. Everything you need to transform your mushy stock shock into suspension that really works.

Recommended rates:

  • Rider & gear up to 150 lb = Stock 6.5 spring
  • Rider & gear up to 200 lb = 7.5 spring
  • Rider & gear 200-275 lb = 8.3 spring
  • Rider & gear 275-350 lb = 8.6 spring
  • Rider & gear 350 lb & up = 9.6 spring
Ships same business day
$319.95
DR650 '96 - '26

The correct spring rate for your weight will give a smoother more controlled ride. No more bottoming out, and improved traction and confidence off-road.
8.6 & 9.6 springs require an adapter which is included.

Recommended rates:

  • Rider & gear up to 150 lb = Stock 6.5 spring
  • Rider & gear up to 200 lb = 7.5 spring
  • Rider & gear 200-275 lb = 8.3 spring
  • Rider & gear 275-350 lb = 8.6 spring
  • Rider & gear 350 lb & up = 9.6 spring

*Spring color may vary due to specification requirement and availability.

Ships same business day
$139.95
DR650 '96 - '26

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper
Ships same business day
$43.95

This 'Bling Ring' replaces the two stock preload/lock rings. The ring is CNC machined aluminum with the additional thickness to provide superior support on the shock body.

The added needle bearing thrust washer will make preload adjustments much easier. The ring then spins much easier against the spring making adjustments quite a bit easier.

This part can easily be added to the Cogent or Race Tech Shock Shaft Assemblies, even after they are built.

To install the Bling Ring on a shock with a stock shaft it must either be disassembled or have the lower clevis removed.

Ships same business day
$66.95
DR650 '96 - '26

This thrust bearing is designed to sit between the shock spring and the preload adjusting nut on the shock. This bearing will eliminate spring binding during shock action and will make turning the preload collars much easier. The bearing kit includes two cupped washers, one thrust bearing and inner & outer o-rings to keep out water and dirt.

Please contact us for availability information
$60.95

Stock suspension suffers from poor compression damping and limp rebound damping. The Race Tech Gold Valve allows you to tune both compression and rebound valving for vastly improved performance.

  • Bolt-on shock valving for serious suspension performance
  • Improves control, traction, plushness and bottoming resistance
  • Improved, long-wearing, low-friction sealing design decreases fade
  • Includes complete instructions
Ships same business day
$199.95
DR650 '96 - '26

Complete kit to replace the bearings and seals in the DR650 shock linkage. Includes the lower shock bearing.

Kit Contents:
Seal8
Needle Bearing Shaft4
Needle Bearing6
Add Grease
Add Anti-Seize
Ships same business day
$89.95
DR650 '96 - '26

Heavy duty shock bumper. The stock bumper is prone to disintegrating with age. If you are re-valving your shock it's a good idea to be sure the bumper is in good shape.

Ships same business day
$25.95
DR650 '96 - '26

Complete kit of OEM quality parts to replace the bearings and seals in the swingarm pivot.

Add Grease
Ships same business day
$75.95
DR650 '96 - '26

Replacement OEM swingarm pivot covers. Keep mud and dirt away from the swingarm bolt. Sold as a set of one left side and one right side cover.

Ships same business day
$9.95
Universal fit. May require additional adjustment or modification.

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: This explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Ships in 1-2 weeks
$34.95

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Ships same business day
$48.95
Universal fit. May require additional adjustment or modification.
  • Extracts dirt and debris trapped between fork seal and tube
  • Easy way to keep fork seals clean and debris free
  • Works on conventional and upside-down forks
Ships same business day
$8.95

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Ships same business day
$52.95
DR650 '96 - '26

Keeps the damper rod from turning so you can remove the bottom fork bolt. Perfect when replacing fork seals or installing cartridge emulators. It's a good addition to any tool box as it will fit many other bikes.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.

Showa removed the schrader valve on many newer rear shocks. Now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Ships in 3-5 business days
$32.95
Universal fit. May require additional adjustment or modification.

The features of this tool include 300 psi capacity, bleeder valve and T-handle plunger pin chuck. Swivel chuck has a 12" flexible hose. Comes complete with instructions, carrying box and Schrader valve extension (required on some Showa shocks). Nitrogen bottles available at any welding supply house.

Please contact us for availability information
$228.95

Exhaust

Buy both and save. Includes the FMF Q4 and FMF headpipe

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
Add Exhaust Gasket
Add Anti-Seize
Ships same business day
$684.95

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 84db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

Add Anti-Seize
Add Muffler Gasket
Ships same business day
$474.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships same business day
$424.95

 The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester
Ships same business day
$399.95
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
Add Anti-Seize
Add Quiet Insert, FMF
Ships same business day
$449.95

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Add Anti-Seize
Add Muffler Gasket
Ships same business day
$499.95

X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.

The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.

The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.

They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.

The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.

The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.

The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.

 

Add Anti-Seize
Add Muffler Gasket
Ships in 3-5 business days
$439.95

The RS-2 is a potent and versatile design that evolved from their original TRC, engineered to provide increased power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core — and it offers the added bonus of outstanding performance in a value-priced package.

  • Diamond-shaped sleeve
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • USFS Approved spark arrester included
  • 6.8 lbs lighter than stock

We recommend Anti-Seize on exhaust fasteners

Add Anti-Seize
Add Muffler Gasket
Ships same business day
$508.95
DR650 '96 - '26

This kit will replace both of your stock corroded or rusty headpipe bolts. These are OEM replacements.

Add Exhaust Gasket
Ships same business day
$5.95

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield. We recommend Anti-Seize on exhaust fasteners.

Add Anti-Seize
Add Exhaust Gasket
Ships same business day
$249.95

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 2-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. It is compatible with any combination muffler/mid-pipe, as well as all motor configurations of the DR650 '96-current.

Includes a stainless steel band clamp for the mid-pipe joint, clamp-on heat shield mounts, to use with stock heat heat shield and a stainless steel flange at the exhaust port mount. We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Anti-Seize
Add Muffler Gasket
Ships same business day
$259.95

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required. Mid-pipe length is approximately 17" long.

This mid-pipe does not require a stock muffler joint gasket when used with the stock headpipe, the SS Pro-Flow, or the FMF headpipe, eliminating the hump in flow.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.

Add Anti-Seize
Add Muffler Seal Gasket
Add Spark Arrester
Ships same business day
$219.95
DR650 '96 - '26

Muffler hanger strap and hardware to mount a GSXR exhasut can to your DR650.

Add Anti-Seize
Ships same business day
$34.95
DR650 '96 - '26

Replacement muffler hanger strap for your SS1 muffler.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Options for DG V2 & RST and for the older "O" & "R" Series mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • 1" Not recommended for RST
  • Each size is sold separately
  • Works with DG V2 & RST mufflers
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need.

It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers.

It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Please choose the correct Insert for your muffler. If you are unsure of the year that your muffler was manufactured you can easily identify visually which insert you will need.

Pre '21Installs using one small screw
'21-CurInstalls using a spiral retaining ring
Choose Muffler Year
Add Anti-Seize
Ships same business day
$39.95
DR650 '96 - '26

The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.

Add Anti-Seize
Ships same business day
$29.95
DR650 '96 - '26

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

Ships same business day
$9.95

If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

Choose Size
Ships same business day
$8.95

This gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.

Ships same business day
$23.95
Universal fit. May require additional adjustment or modification.

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

This universal heat shield provides a great look at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"
  • We recommend Anti-Seize on all exhaust fasteners.
Add Anti-Seize
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

If your aftermarket exhaust is missing heat shield mounting points, this is the easy fix you’ve been waiting for. 

Includes one stainless steel mounting bracket with M6 threaded nut, and one stainless steel hose clamp.

Fits exhaust approximately 1.1inch-2inch diameter. Trimming may be required for smaller diameter exhausts.

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on. We recommend Anti-Seize on all exhaust fasteners.

Add Anti-Seize
Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. They have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install.

We highly recommend a heat shield if you run soft luggage without hard racks.

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.

DIMENSIONS:

  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)
Ships same business day
$38.95
Universal fit. May require additional adjustment or modification.

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal, and is easy to install.

  • Kits come in 2 lengths - 15" and 19"
  • Pillows can be trimmed to length to fit different mufflers.
  • Includes a cap stuffer to fill packable end caps.
Choose Size
Ships in 3-5 business days
$40.95
Universal fit. May require additional adjustment or modification.

Re-pack your silencer with this pro-quality, three layer packing system and restore lost power and sound control.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets
Ships in 3-5 business days
$34.95
Universal fit. May require additional adjustment or modification.

A highly refined blend of aluminum, copper and graphite lubricants. Use during assembly to prevent galling, corrosion and seizing due to weathering or chemicals. Anti-Seize assures easier disassembly. Temperature range: -60°F to 1600°F (-50°C to 870°C). Salt, corrosion and moisture resistant – ideal for marine use. Meets Mil Spec #907E.

Choose Size
Ships same business day
$13.95

Helix brand exhaust springs made from zinc plated music wire. These are the springs we use on our GSXR Mid-Pipe Kit. If you lose one, or break one, these are the direct replacements. Sold as a Pair.

Ships same business day
$7.95
Universal fit. May require additional adjustment or modification.

Replacement Exhaust Pipe Retention Spring

  • This swivel spring replacement will work on nearly any exhaust system with a similar spring.
  • Made from stainless steel, and has a high temp silicon sleeve to protect exhaust component finish.
  • Made by Akrapovic, 60mm size, SOLD EACH
Ships in 3-5 business days
$4.95
Universal fit. May require additional adjustment or modification.
  • Available in 52mm or 58mm lengths
  • Kit contains two stainless steel exhaust swivel springs
  • Free-floating mounting hooks to avoid breakage
Choose Size
Ships in 3-5 business days
$14.95
Universal fit. May require additional adjustment or modification.

Set your bike apart with a custom exhaust look. Withstands direct heat up to 2000°F.

  • 2 inches wide and 25 feet long
  • Available in black or natural
  • 4 stainless steel tie wraps
Choose Color
Ships same business day
$56.95
Universal fit. May require additional adjustment or modification.

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

Depending on your application and preferences, more than one heat shield may be useful.

Dimensions: 2"x3'

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

Precision cut from heavy gauge material.

Extremely durable design.

Push/Pull design for hard to reach places.

Soft but durable PVC coated handle.

Ships same business day
$20.95

Luggage

The ProCycle rack system is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

See the linked instructions for how-to videos.

Add Top Rack Signal Brackets
Ships same business day
$684.95

CNC machined from 5mm aluminum 5083 plate with lots of slots to attach your Rok Straps (or other straps). This gives a considerably wider deck than the standard B&B Rack. Attaches directly to the B&B rack with four screws that are included. Available in either polished aluminum or a black polymer coating.

These plates are pre-drilled and countersunk from the bottom making installation of a RotoPax mount quick and easy.

Some older carry racks will not have predrilled holes in them to mount luggage plate in which it will require you to drill yourself (select pre2018 version)

  This is for the add -on Top Plate only.

Fits B&B Luggage Rack purchased AFTER 2018

Choose Finish
Add Top Carry Rack
Please contact us for availability information
$124.95
  • 12-gauge steel construction
  • Multiple tie-down locations
  • Easy installation with no modifications required, all mounting hardware included
  • Powder-coated black texture finish
  • Holds up to 40 lbs.
Ships in 3-5 business days
$175.95
DR650 '96 - '26

Simple, quick installation of this 1 pound rack made from rugged 1/8" 5052 Aluminum. A rigid 4-point mounting system, but still sleek and low allowing for seat removal with no hassles.

Features:

  • 12" long by 10" wide
  • Integrated turn signal mounts
  • Use with or without stock grab handles
  • 16 strap slots for securing cargo
  • RotoPax mounting kit compatible
  • All hardware and instructions included
Ships same business day
$104.95

Hand built aluminum luggage rack from the B&B Off Road Engineering folks down under. This unit really is a beauty to look at and extremely rugged, made from 4mm 5083 aluminum plate! Tie down whatever you need with confidence. Whether it's your books to get to school or a bag to get across the country, no worries mate. Available in either bare polished aluminum or with a black polymer coating.

While plenty rugged to use as grab handles, you can keep your stock handles if you so desire. All necessary stainless clamps and bolts are provided.

If you want a wider platform for support, consider adding the luggage plate to this rack.

  Bike must have the DR250 Taillight installed to work with this rack.It will not work with the stock USA taillight.

Choose Finish
Add Luggage Plate
Ships same business day
$238.95
DR650 '96 - '26

Steel cargo rack from Moose Racing. It features a nice wide platform and a durable powder coat finish. 17" wide and 10" long.

Ships same business day
$199.95

Their rear racks are great for adding the extra storage needed for your next adventure. They are the perfect size for a backpack or small duffel bag. Their steel racks are built to handle any riding style you throw at them, now Rotopax ready!

This is the ENDURO Series DR650 rear rack which measures 10 inches wide and 12 inches long.

  • Great for carrying cargo, duffel bags/backpacks, and mounting Pelican, Seahorse, or any other hard cases. Givi compatible.
  • Holes are in place to accept Rotopax mount with no drilling required.
  • Stainless steel mounting hardware and instructions included.
  • Fabricated with mild steel, MIG welded, and finished with a semi gloss black industrial grade powder coat.
  • Weighs 3 lbs, 10 inches wide, 12 inches long.
  • Works with stock tool bag. You can remove the seat with no interference from the luggage rack.
  • Rear rack only, no Rotopax mount or side racks included.
Add Container Mount
Add Rotopax Containers
Ships same business day
$109.95
DR650 '96 - '26

Not only are Pro Moto Billet Cargo Racks brutishly strong and functional, but they look great too. Each cargo rack is methodically engineered, then CNC machined on-site from a 1/2 inch thick plate of USA made 6061 aluminum by master machinists.

The cargo racks are then hard clear anodized for durability. PMB uses only stainless steel fasteners for worry-free years of riding. Excellent instructions and all necessary hardware is included. 10.5"Wx11.5"L

Need to mount your turn signals to your new Pro Moto Billet Rack? Just add a set of CNC machined aluminum Turn Signal Brackets.

Add Turn Signal Brackets
Please contact us for availability information
$197.95
DR650 '96 - '26

Our ProCycle top rack is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

  • 5/8" steel tubing
  • Computer precision bending
  • Durable powder coat finish
  • CNC cut brackets
  • Top rack dimensions 15" wide 11" long
  • Top rack has RotoPax and hard case mounting tabs
  • All mounting hardware included.

Top rack only, side racks sold separate.

Add Top Rack Signal Brackets
Ships same business day
$249.95
Universal fit. May require additional adjustment or modification.

The universal E-series adapter plate is designed to add a Givi Monokey topcase to most existing flat rear luggage racks. All necessary mounting hardware and installation diagram for attachment to generic tubular-steel flat rear luggage racks is included. This is a universal plate so making it work on your tail rack might need a little self engineering.

Typically installs quickly using simple hand tools. Mounts standard Givi Monokey topcases (ie E45 Elegant, E460 Delux, E52 Maxia), or the flat, stable surface can be used as a solid toprack when the topcase is not needed. Not for use with GIVI Monolock topcases. Made of durable molded nylon with a rugged black finish.

What's in the Box:

  • GIVI E251 Adapter Plate
  • (4) W-style Adapter Hooks
  • Mounting hardware
  • Installation instructions
Ships in 3-5 business days
$71.95

Increase your fuel and/or water carrying capacity. This mounting plate attaches to the OEM Suzuki rear rack and accepts the standard RotoPax mounting pedestal. The use of pressed-in threaded mounting hardware allows for quick and easy installation of the plate and pedestal. When not needed the RotoPax pedestal can be quickly removed and the tidy JNS mounting plate left in place.

  • 0.125" 5052 Aluminum, Laser cut / CNC formed
  • Powder coated black
  • Includes stainless mounting hardware

Order alone or with RotoPax Mount and Water or Fuel container. Get everything you need at one time.

Add Rotopax Containers
Add Container Mount
Ships same business day
$47.95
Universal fit. May require additional adjustment or modification.

Giant Loop’s Tail Rack bolts to plastic rear fender, creating solid anchor points for Giant Loop gear. Includes full stainless steel mounting hardware kit. Quick, easy installation. Fits virtually every dirt, dualsport and enduro bike.

  • Dimensions: 5″ wide x 8″ long x .5″ tall.
  • Square bolt hole pattern.
  • Includes 4x stainless steel button head bolts, 4x stainless steel nylock nuts, 4x stainless steel washers, 4x aluminum spacers.
  • Weight: 8oz including hardware.
  • Capacity: Limit total load to 10 lbs. maximum. Designed to provide secure anchor points for Giant Loop Saddlebags, NOT to support heavy loads.
  • Multiple webbing attachment slots.
  • Heavy gauge aluminum with anodized black finish.
Please contact us for availability information
$58.95