Same-day shipping cutoff: Noon Pacific Time

Search Products

Communications & Nav

GPS

Voyager Pro, The Connected Rider’s GPS. Trail Tech offers a variety of model specific and universal kits for complete vehicle integration. All kits include mounting hardware, tach sensor, and power connection. Temperature and wheel sensors vary by kit, see kit contents for details. Adventure Begins Here!

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • Trail Tech Voyager Pro, the Connected Rider’s GPS. A premium off-road GPS with 4 inch color touchscreen anti-glare display, sealed and rated IP67 for anti dust/water intrusion
  • The map screen is enabled with base maps, topography lines, hill shading, and some trails. Record or load GPX trails and riding areas, and transfer to a PC using the MicroSD card. Voyager Pro comes loaded with North American maps, but other map regions can be downloaded for free.
  • Amongst the major features is Buddy Tracking. Buddy Tracking uses localized radio signals and can support up to 20 riders in a single group. View members of your ride group on the map screen in real time, increase your following distances, and use the buddy beacon to summon your buddies. Cell reception is not required.
  • Buddy tracking displays the current location of up to 20 members of your ride group on the map screen
  • Voyager Pro is Bluetooth enabled for intercom, phone and media controls. Play songs from your phone or MicroSD card using a Bluetooth headset, speaker, or intercom. Two phones and two headsets can be connected at the same time.
  • The 4 inch glove friendly color touchscreen TFT display is visible in all conditions, including direct sunlight. Sealed and rated IP67 for anti-dust and water intrusion, it is built to withstand the harshest elements that come with extreme riding conditions. The mounting dock hard mounts to the dashboard, can be locked, and allows for quick removal of Voyager Pro from the machine. The dock utilizes the AMPs hole pattern, and is compatible with the full line of RAM brand mounts or Trail Tech mounting hardware.
  • Voyager Pro integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride data such as engine temperature, RPM, battery voltage, speed/distance and more.
  • At 5.6 x 3.5 inches, Voyager Pro still fits on dirt bike dashboards, but is big enough to use on adventure bikes and UTVs. Voyager Pro’s mapping abilities and buddy tracking make it the premium choice for off-road riders.
Ships in 3-5 business days
$669.95
Write the first review

Armor - Bike Protection

Radiator & Oil Guard

B&B Engineering CNC machines these Oil Cooler Guards from 2.5mm marine grade aluminum. This guard covers the full length of the oil cooler, unlike the stock unit! Select polished finish or a protective black polymer coating.

Choose Finish
Ships same business day
$102.95
Write the first review

Brake Guard

 Warp 9's CNC shark fin rear rotor protector. To make installation super-easy this fin bolts to a brand new CNC machined caliper bracket. Just remove your existing caliper bracket and remove the pins, install them on this new one and then put the caliper and fin back on.

Ships same business day
$120.95
Write the first review

Skid Plate

T-Rex Racing skid plate for the Suzuki DR650, designed to protect your bike from dirt, mud, and other debris.

Made from precision CNC machined aircraft grade aluminum finished with black powder coating for durability. Rest assured that you are getting the best material commercially available.

Specifically designed to work with T-Rex Racing engine guards, and center stand.

Will not fit properly with oversized head pipes.

Ships same business day
$199.95
Write the first review
DR650 '96 - '26

Constructed of 3mm-thick (1/8"-thick) aluminum for heavy-duty, light-weight protection. Baseplate includes side protectors that wrap around the engine case to provide both bottom and side protection.

Ships same business day
$164.95
Write the first review

Handguard

Mount Barkbusters standard aluminum bar handguards to 1-1/8" motorcycle handlebars with the Barkbusters Tapered handlebar saddle clamp set.

What's in the box:

  • 4 peice saddle clamp set
  • 2 complete saddles

These are all you need to mount your current Barkbusters Handguards when you upgrade to a tapered oversized 1 1/8" handlebar.

Ships same business day
$26.95
Write the first review

Electrical

Battery

Shorai batteries deliver more energy faster, with less weight and with less wear on the battery per start cycle than any other brand or technology available on the market today.

  • Up to 80 percent lighter than their lead acid equivalents
  • A Battery Management System that protects the battery from over-discharge.
  • Improved starting performance
  • Does not sulfate while sitting
  • Three year warranty

Weight (lbs): 2.45 lbs
Weight (kg): 1.11 kg
Cold Cranking Amps: 285
Polarity: [+ -]
Dimensions: 5.8"x 3.4" x 3.5"

Self-adhesive foam shims are included and insure a great fit to the battery box, as well as extra vibrational an thermal insulation.

Ships same business day
$219.95
Write the first review

Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position.

The Firepower features increased cranking amps over lead acid batteries and has a very fast recharge cycle, and can be brought up to a 90% charge within 6 minutes. It also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.

165 CCA 12V/36WH
Package Dimensions: 6.20 x 3.70 x 4.45

Ships same business day
$198.95
Write the first review

Drivetrain, Armor - Bike Protection

Chain, Chain Guard

Stock chain guard crack and crumble on you? Won't happen to this unit CNC machined from 2.5mm marine grade aluminum. Polished to a beautiful sheen that will give your DR that little twinkle as well as better protection.

Choose Color
Ships same business day
$107.95
Write the first review

Wheels

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

The 3.5" x 17" front wheel includes a 320mm brake rotor and caliper relocation bracket.

The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Rear wheel Includes Sprocket Carrier with 525 40T Sprocket installed that matches selected hub color.

Choose Wheels & Options
Rim Color
Hub Color
Add Polyurethane Cushions
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$489.95
Write the first review

We start with Excel or Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00
Write the first review

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp9 hub with bearings and seals installed
  • 1.60" x 21" Off-Road
  • 1.85" x 21" Dual-Sport
  • 2.15" x 19" Adventure
  • 2.50" x 19" Adventure (Sun rims are 2.75")
  • 3.50" x 17" Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$669.00
Write the first review

Speedo

Eliminates the stock speedometer drive for those who have replaced their stock unit with a Vapor or something similar. Light weight billet alloy spacer and a seal to protect your wheel bearings.

Ships same business day
$39.95
Write the first review

Seats

Foam & Cover Kit

DR650 '96 - '26

This is a high-quality seat cover offered by Moose for the DR650. This is a replacement cover only, no seat foam and you must install on your existing pan with existing foam. Strong marine-grade vinyl that's made to last. UV protected from sunlight for extended use and has double stitching for extra strength.

Check out the seat warmer we carry. Put this in before tacking your cover in place and keep yourself warm during even the coldest rides. Nothing like toasted buns to make a ride comfortable!

Add Kit
Ships in 3-5 business days
$39.95
Write the first review

Lighting

Turn Signal

When upgrading your Suzuki DR650 with LED turn signals, it's required to install a diode module to prevent all of the signals from blinking at once regardless of left or right signal activation. Some riders choose to splice and solder their own solution, but we like things plug and play. That means all you have to do is plug in the TST kit and you're done! There's no need to cut or splice your OEM wiring harness or break out the soldering iron and electrical tape.

  • Plug and play installation - meaning no cutting, splicing, or soldering
  • Eliminates issue of all signals blinking when activating only one side of turn signals
  • Enables power to flow in single direction from LED turn signals to the dash indicator
  • Does not fix hyperflash (LED turn signals flashing faster than OEM specified rate)
  • (1) TST Plug and Play Diode Module
  • 1 Year Warranty 
Add TST LED Flasher
Ships same business day
$14.95
Write the first review

If you just installed aftermarket LED turn signals or an LED integrated tail light and your turn signals are flashing way too fast, or perhaps simply staying on completely, you're at the right place to find the solution! The TST Gen2-SK LED Flasher Relay fixes what we call "hyperflash". It slows the flash rate down to a pre-set 85 cycles per minute but can be sped up or slowed down using the adjustment dial located within the unit so you can get the exact speed you are looking for. The plug-and-play installation means that you don't need to splice in any load balancing resistors that generate unnecessary heat and require splicing into your stock wires. Simply remove the stock relay and install your new TST relay and your wiring job is done. It's that simple!

  • Slows turn signal flash rate down to an adjustable 85 cycles per minute when turn signals are experiencing hyperflash or stay on continuously
  • Adjustable turn signal flash rate enables you to speed up or slow down the flash rate to fit your preference
  • Plug and play installation meaning no cutting, splicing, or soldering
  • Replaces the stock relay and fits like OEM
  • No need for cumbersome and heat-generating load balancing resistors
  • Flexible relay housing enables easy access to the flash rate adjustment dial inside of the relay unit

Please make sure your bike uses a 2-pin relay for the signaling system. If your bike has hazard lights it may need the 4-pin relay. Please also note the pin configuration and make sure it matches what is on your bike. It is very important to verify fitment before making your purchase.

Ships same business day
$22.95
Write the first review

Auxiliary Lights, Mount

These heavy-duty aluminum brackets are laser cut from 0.190" 5052 Aluminum then powdercoated black. Designed specifically for mounting auxiliary lights to the front of your DR650, the mount goes between the fender and the lower triple clamp. Longer fender bolts are included in each kit. installs in 10 minutes.

Three options are available: two different dual mounts that place the lights outside the fender and a single, center type mount. The 2" mount is for smaller type lights and is 8-5/8" between the mounting holes while the 3" is 10-3/8" between the mounting holes. If you are going to use larger style lights, the 3" mount is for you.

Note! The Dual 2" and 3" mounts do not work with the Acerbis 6.6 gallon tank! They make contact prior to full lock. Mounts are fine with other oversize tanks.

Choose Mount Size
Add Aux Light Relay Harness
Ships same business day
$35.95
Write the first review

An aluminum Light Mount for your bike. Put whatever light you like up front for more light as well as great daytime visibility to other vehicles. Win-win situation. Choose the Single Mount or Double Mount.

B&B Off Roads Auxiliary single light bracket is made from 5mm 5083 structural plate. It was designed to suit a 6 " light bar. Add an auxiliary bracket and LED light to help Improve visibility whilst night riding.

  • Designed to fit with standard tank only
  • Will not fit with Australian Safari Tanks
Choose Mount Size
Ships same business day
$43.95
Write the first review

Headlight

This kit includes LED headlight assembly with plug-and-play wiring harness, a specially designed adjustable steel mounting bracket, and all the required installation hardware.

The headlight features two primary sets of LED projectors, a wide low-beam pattern with distinct upper cutoff and a center spotlight high-beam for long range visibility.

The low-beam consumes 20W and remains powered when the 15W high-beam is fired. There is also a daytime running light feature which can be powered for additional glow. The LEDs are rated for 50,000 hours and operate at a 6000K color temperature.

No cutting, no drilling, no wiring modifications! Installation takes 5 minutes.

Two colors to choose from, Chrome or Black. Light output and beam pattern is the same for either color.

Non-DOT

Choose Color
Ships same business day
$119.95
Write the first review

Modern LED technology with a classic look!

This plug & play kit is built around the all new Holley RetroBright LED headlight which comes in three different colors.  

Choose from Classic White (3,000K), Modern White (5,700K), and Euro Yellow.  The RetroBright also features a replaceable bulb.
 

Low Beam: 25W, 2,000 Lumens
High Beam: 30W, 3,000 Lumens
Color Temperature: 3,000k or 5,700k
DOT Compliant
Beam Pattern: Left Hand Drive (USA)

Choose Color
Ships in 1-2 weeks
$279.95
Write the first review

This kit includes the all new Morimoto 4×6 LED headlight and pre-assembled JNS Engineering adjustable mounting bracket set. It’s a plug and play installation however a small amount of trimming on the backside of the plastic headlight shroud is required.

This is the best performing and highest quality headlight they currently offer. The low beam pattern is bright, very uniform, and features a proper upper cut-off (Left Hand Drive). The high beam is amazingly bright eliminating the need for auxiliary lighting.

The materials, construction, and aesthetics are all top notch. You won’t be disappointed.

Low Beam: 20W, 2,400 Lumens
High Beam: 35W, 4,300 Lumens
Color Temperature: 5,000k
DOT Compliant
Beam Pattern: Left Hand Drive

Ships same business day
$329.95
Write the first review

Headlight, Bulb

Gas Tanks

Petcock

For those people who have been wishing for a dual petcock setup for their Acerbis 5.3 and 6.6 gallon fuel tanks. Install this kit to get the last bit of fuel from the right hand side of the tank without tipping the bike on its side. Includes the right hand fuel valve, o-ring, screws, tee fitting, fuel hose and spring action hose clamps. You will have to drill the hole in your tank for the petcock standpipe. For Acerbis tanks only.

Ships same business day
$39.95
Write the first review
DR650 '96 - '26

Does your stock vacuum petcock leak? Won't shut off? We have the solution with this rebuild kit. Includes a new vacuum diaphragm, O-ring, gasket and inner seal.

Ships same business day
$37.95
Write the first review

Accessories

DR650 '96 - '26

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Ships same business day
$17.95
Write the first review

Acerbis 5.3 gal tank adds function and great looks to your DR650. This high capacity fuel tank incorporates modern lines and high quality construction that can't be beat. Includes gas cap, petcock and all mounting hardware.

  Installation of the Acerbis tank requires relocation of the front turn signals. Otherwise the stock signals will contact the tank at full lock. Our Turn Signal Relocation Brackets Move the front turn signals up and forward to clear the bigger tank.

Add Turn Signal Brackets
Ships same business day
$305.95
Write the first review

Suspension, Tools

Fork Seals & Bushings, Suspension

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Ships same business day
$79.95
Write the first review

Fork Cartridge Dampers, Suspension

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Ships same business day
$48.95
Write the first review

Controls

Handlebar, Bar Risers

DR650 '96 - '26

Here is a complete kit to install oversized tapered 1-1/8" handlebars on your DR650. Warp9 handlebar clamps bolt to your stock triple clamp adding an additional 1" to the height.

Alloy oversize bars offer more durability and eliminate the crossbar which opens up your dash area for more goodies. Black in color.

Ships same business day
$134.95
Write the first review

Levers

The Warp 9 "3-Finger" Lever Exclusive to ProCycle.  You asked for 3-finger levers, and we had Warp 9 make them for us. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. Will not fit with the stock OEM wind deflectors.

  • Warp 9 Flex Levers are machined Billet, anodized and hinged brake levers with CNC machined master cylinder interfaces
  • Adjustable reach allows customization to the rider's hand size
  • Double hinge design allows lever to flex out of the way in most impact situations
  • Pushrod or Bearing contact styles for smooth brake modulation
  • Titanium Pivot / Black levers with laser-etched Warp 9 logo

Will not engage the clutch switch on 2010 and later models

Choose Type
Ships same business day
$83.95
Write the first review

Warp 9 has created a beautiful brake pedal machined from billet aluminum to an 8mm thick work of art. A stainless steel pin eliminates wear in the frame. This pedal has the ability to move the spring loaded brake tip 10mm either way from the center position. The arm is arched to provide clearance for riders who have the lowpeg + centerstand combination.

Ships same business day
$130.95
Write the first review
DR650 '96 - '26

The Warp 9 shift lever is black anodized and the Warp 9 logo is laser etched into the finish. Comes with a black anodized knurled aluminum tip that folds and returns via a stainless-steel return spring. Includes the pinch bolt as well.

Ships same business day
$31.95
Write the first review
DR650 '96 - '26

We have worked closely with Magura to come up with a kit that fits properly.

Want an easier pull on your DR clutch? No cable to break? Then say hello to the Magura Hymec Hydraulic Clutch. Simply remove the stock perch, lever and cable in bolt this in its place. This system replaces the stock cable with a small lightweight hydraulic system for improved clutch control, easier operating pressure, a constant pressure point and smoother actuation.

Developed over many years and tested under the toughest conditions possible in the off-road motorcycle world. World champions to novices all agree on the benefits of the Hymec Hydraulic Clutch system. Due to demand, Magura is now making this available for many dual-sport motorcycles, and now the DR650!

Never hurts to have a bit of the Margura specific Blood Red hydraulic fluid sitting on your shop bench. 4 oz. bottle available as an option.

Add Hydraulic Clutch Bleed Kit, Magura
Ships same business day
$361.95
Write the first review

Grips

DR650 '92 - '26

Suzuki makes it almost impossible to replace your stock grips. It's much easier with a new throttle tube. 

  • Machined and knurled 6061 billet aluminum.  Actual color may vary.
  • Removable end cap allows handguard installation without the hacksaw
  • Lightweight, removable cams are compatible with G2 throttle systems
Ships same business day
$44.95
Write the first review

Ease the pressure on your wrist during those long highway drones out to where the fun begins. ProCycle has developed this kit that includes a Vista-Cruise throttle lock, a specially modified alloy throttle tube and an anchor plate that attaches to your throttle housing. Just flip the thumb lever down to apply enough friction to hold the throttle in place. Use the supplied longer screw to attach the anchor plate to your lower throttle housing bolt hole. Also included is a tension adjustment tool that you can keep on your key ring. Keep the applied tension lightly adjusted so it's easy to roll the throttle off.

Fits bikes with dual cable throttle housings.

Ships same business day
$89.95
Write the first review

Bar Risers

Introducing the Zeta solid bushings to replace your worn out rubber bushings. We have tested these bushings on our own bike and we love them. No more sloppy handle bars. Plus, they add a little bling factor to your bike! Simply unbolt your bar mounts and swap the rubber bushings with these anodized billet bushings for a more stable handlebar feel.

Features:

  • Solid cones for rubber bar mounted stock triple top clamps
  • Provides direct control and prevents bar twist when falling down
  • Comes in a set of 4 solid cones
  • Made of A7009-T6 aluminum
Ships same business day
$23.95
Write the first review

Cable

DR650 '96 - '26

A quality replacement speedometer cable from Motion Pro.

  • Black vinyl coil-wound housing
  • Meets or exceeds OEM quality
  • Inner nylon sleeve for longer life and smooth operation
Ships same business day
$16.95
Write the first review

Controls, Frame

Handlebar, Bar Risers, Footpegs

This kit is for those of you looking for a bit more leg and arm room in the DR cockpit. Included are ProCycle Low Foot Pegs and our oversize bars.

  • ProCycle Low Pegs will drop your pegs by 1-3/4" and include wider MX style pegs that are much more comfortable when standing.
  • These are not only taller bars, but 1-1/8" at the clamp area for additional strength. They taper down to 7/8" on the ends so all the stock controls fit. Black in color.
  • 1 1/8" Warp 9 clamps that raise the handlebar 1".
  • A new billet aluminum throttle tube is included.
Add Grip Glue
Ships same business day
$334.95
Write the first review

Frame, Gas Tanks, $25 and Under

Accessories

Have your tank cushions worn out over the years? Have you lost one or more while working on your bike? We have new upper and lower tank cushion rubbers.

This kit includes the original hardware, upper, and lower cushions.

Ships same business day
$24.95
Write the first review

Suspension

Shock Shaft & Valving

Replace the internal components in your shock with a completely updated design with adjustments for both compression and rebound damping.

The new shaft assembly has improved valving for both compression and rebound, a thicker, stronger shaft, new seal head and bottoming bumper. Comes as a complete assembly ready to go into your shock body. You can add choice of rear spring (required).

Add a bottle of 3w Shock Oil to your order so you can start your project right away.

Add Shock Oil
Ships same business day
$549.95
Write the first review

Forks

DR650 '96 - '26

A CNC machined fork brace to stiffen up the notoriously wimpy front end on the DR. Have more confidence in your front end on or off the pavement.

Split design means that installation takes minutes without having to remove the forks. Available in a black anodized finish.

Please contact us for availability information
$99.95
Write the first review

You can adjust the preload on your rear shock quite easily, why not on the forks as well? These caps give you the ability to adjust the spring preload in your forks to match your load.

Caps are CNC machined beauties with a center blue anodized core.

Ships same business day
$208.95
Write the first review

Shock

DR650 '96 - '26

Heavy duty shock bumper. The stock bumper is prone to disintegrating with age. If you are re-valving your shock it's a good idea to be sure the bumper is in good shape.

Ships same business day
$25.95
Write the first review

Fork Boots

DR650 '90 - '26

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95
Write the first review

Fork Cartridge Dampers

These Cogent Dynamic Drop-in Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Add DDC Install / Removal Tool
Ships same business day
$232.95
Write the first review

Drivetrain

Chain Guide

A CNC machined chain guide for the DR. Stronger than the wimpy stock unit and can easily accommodate the stock 525 chain as well as a 46 tooth rear sprocket (by moving the lower rub block to the forward position). The rub blocks are also a higher grade, longer lasting material.

Ships same business day
$65.95
Write the first review

A real Heavy-Duty Chain Guide manufactured from 5mm (3/16") thick 5052 Aluminum. This guide will take a pounding and continue to put that chain right on the sprocket. The rub block is machined from UHMW plastic and can be positioned to fit just about any sprocket available for the DR. These are powder coated black for a great look and additional protection.

Ships same business day
$94.95
Write the first review

Chain Roller

DR650 '96 - '26

Replace your lower chain roller with this high quality roller with 2 sealed ball bearings. The stock roller has no bearings. It's just a plastic wheel riding on a bolt. Ball bearing chain rollers are smoother, quieter and last longer.

Ships same business day
$21.95
Write the first review

Chain

DR650 '96 - '26

These masterlinks fit the original OEM Suzuki chain. The original chain is marked DID 525 V8. Choose from Clip Type or Rivet Type.
 

Choose Type
Ships same business day
$8.95
Write the first review

Engine

Warp 9 CNC billet machined Oil Filler Cap. 

Available in Blue or Black and it includes a new O-ring

To make removal as easy as possible, the center tab takes a 12mm wrench perfectly, or a 1/4" ratchet drive in the center. 

On each end of the center tab is a drilled hole should you find it necessary to safety wire your filler cap in place.
 

Choose Color
Ships same business day
$22.95
Write the first review

This 3rd gear set is made for us by Nova Racing Transmissions in England to replace the fragile stock third gear set. These folks build complete transmissions for World Superbike teams among others, so we believe them to be highly qualified to build this set of replacement gears.

These gears are made from a high quality special alloy steel and then heat treated and superfinished. The mainshaft drive gear and the countershaft driven gear are sold only as a set.

Ships same business day
$499.95
Write the first review

The starter bushing in the DR650 leads a tough life. Exhaust heat and minimal lube from the factory take their toll. Warp 9 has a high quality solution - a billet starter cover with a sealed ball bearing.

  • CNC machined starter endcap
  • Black anodized for good looks
  • High Speed Abec 3 double sealed roller bearing installed
  • Reduced amperage needed to start bike
  • Brushes will have extended life
Add Starter Brush Kit, Rick's Motorsport Electrics
Ships same business day
$75.95
Write the first review

Cam

DR650 '96 - '26

Solid reliability and easy installation. This manual tensioner is a good upgrade for any modified motor, especially if it is ridden hard.

A new gasket is included.

Ships same business day
$76.95
Write the first review

Gasket

A Suzuki OEM gasket for the Cam Chain Tensioner. You are going to need it if you work on your starter motor. It is not a good idea to re-use this gasket. If it blows out, it will dump a large amount of oil onto your right foot.

Ships same business day
$4.95
Write the first review

Complete set of engine gaskets and oil seals. Includes the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

Kit Includes:

  • Factory Suzuki metal base gasket
  • Head gasket
  • Clutch cover gasket
  • Cam chain tensioner gasket
  • Mag cover gasket
  • Exhaust gasket
  • All oil seals
  • All o-rings
Add Gasket Remover
Ships same business day
$141.95
Write the first review

Oil Filter

Clutch

Big Bore

The 790cc Big Bore Kit includes a custom made, forged 9.5:1 piston with rings, wrist pin and circlips. A custom made multi-layer steel head gasket, OEM metal base gasket, tensioner gasket, and cam bolt lock plate and a ProCycle specific big bore cylinder sleeve. 

Built cylinders with 790 sleeves installed are usually in stock, but we must have your original cylinder sent to us as a 'core'. These cores allow us to keep up this program and it is nothing more than an exchange - we give you ours, you give us yours.

This Kit Includes:

  • DR790 Big Bore SLEEVE ONLY (requires your cylinder to be bored and sleeve pressed in.  Your local machine shop is the best place to ask for this service.)
  • Steel Base Gasket
  • Steel Head Gasket
  • Cam Sprocket Plate
  • Tensioner Gasket
  • 110.6mm DR790 Piston
  • Instructions with DR790 Stickers
Sleeve/Cylinder Options
Ships same business day
$749.95
Write the first review

Fuel and Intake

Carburetor

The Mikuni TM42-6 HSR flows 17CFM more than the TM40-6 and incorporates many upgraded features such as a roller-bearing slide.

All this means going even faster has never been so easy, say goodbye to hard starting, hesitations and flat spots.

 

Add Pocket Tuner Tool
Ships same business day
$689.95
Write the first review

Choke

DR650 '90 - '26

Replace your handlebar mounted choke with this simple knob mounted directly on the carburetor.

Available in short or long reach.

Long reach is easier to use while wearing riding gloves.

Works for either the stock BST or Mikuni TM40.

Choose Length
Ships same business day
$17.95
Write the first review

Carburetor Repair Kit

Replace the worn slide guide in your stock Mikuni BST carburetor before it causes additional wear to the needle and needle jet. There are wear indicators on the slide guide that help you recognize when it is time to replace your slide guide. New O-ring included. 

Add Carburetor Slide
Ships same business day
$39.95
Write the first review

This Kit replaces vital components in the BST40 Carburetor including new a Float, Needle Valve, Gaskets, Seals, Diaphragm, Spring and Float Bowl Screws to return the stock Mikuni BST40 Carburetor to like-new operation. As a bonus we have included Viton o-rings for the float assembly and 4 stainless steel allen screws.

Add Pocket Tuner Tool
Ships same business day
$63.95
Write the first review

Air Filter

DR650 '96 - '26

This seal helps keep debris and water out of your DR650 air box and it may become damaged or missing over the years. It is an important part of your DR650's intake system to maintain & prolong air filter life.

Simply, remove the air box door, then remove the old seal and clean out the track it sat in. Set the new seal in place and cut off any excess material remaining. Install the air box door and you are done.

Ships same business day
$8.95
Write the first review

FunnelWeb ProLine Filter Highlights:

  • Optimum air flow for increased riding time
  • Improved engine protection
  • Extended filter change intervals
  • Simple to install, clean and re-oil
  • Easy fitment

Like all FunnelWeb filters, the ProLine Filter features profile cut, single layer, single density foam that doubles the external surface area of the filter without increasing the original filter size. The ProLine Filter traps dirt, dust, sand and mud over a larger area on its outer surface, ensuring optimal air flow is maintained for maximized engine performance and reliability.

The single layer, single density polyurethane foam has the added advantage of being easy to clean and the ability to maintain its original shape after numerous washes. Overall, compared with conventional foam filters, FunnelWeb offers more protection from dirt ingestion, has longer service intervals and maintains high airflow rates when dirty.

Ships same business day
$38.95
Write the first review

Luggage

Luggage Racks

Increase your fuel and/or water carrying capacity. This mounting plate attaches to the OEM Suzuki rear rack and accepts the standard RotoPax mounting pedestal. The use of pressed-in threaded mounting hardware allows for quick and easy installation of the plate and pedestal. When not needed the RotoPax pedestal can be quickly removed and the tidy JNS mounting plate left in place.

  • 0.125" 5052 Aluminum, Laser cut / CNC formed
  • Powder coated black
  • Includes stainless mounting hardware

Order alone or with RotoPax Mount and Water or Fuel container. Get everything you need at one time.

Add Rotopax Containers
Add Container Mount
Ships same business day
$47.95
Write the first review
DR650 '96 - '26

Not only are Pro Moto Billet Cargo Racks brutishly strong and functional, but they look great too. Each cargo rack is methodically engineered, then CNC machined on-site from a 1/2 inch thick plate of USA made 6061 aluminum by master machinists.

The cargo racks are then hard clear anodized for durability. PMB uses only stainless steel fasteners for worry-free years of riding. Excellent instructions and all necessary hardware is included. 10.5"Wx11.5"L

Need to mount your turn signals to your new Pro Moto Billet Rack? Just add a set of CNC machined aluminum Turn Signal Brackets.

Add Turn Signal Brackets
Ships same business day
$329.95
Write the first review

Their rear racks are great for adding the extra storage needed for your next adventure. They are the perfect size for a backpack or small duffel bag. Their steel racks are built to handle any riding style you throw at them, now Rotopax ready!

This is the ENDURO Series DR650 rear rack which measures 10 inches wide and 12 inches long.

  • Great for carrying cargo, duffel bags/backpacks, and mounting Pelican, Seahorse, or any other hard cases. Givi compatible.
  • Holes are in place to accept Rotopax mount with no drilling required.
  • Stainless steel mounting hardware and instructions included.
  • Fabricated with mild steel, MIG welded, and finished with a semi gloss black industrial grade powder coat.
  • Weighs 3 lbs, 10 inches wide, 12 inches long.
  • Works with stock tool bag. You can remove the seat with no interference from the luggage rack.
  • Rear rack only, no Rotopax mount or side racks included.
Add Container Mount
Add Rotopax Containers
Ships same business day
$109.95
Write the first review

Engine, Tools

Repair Manuals

The genuine factory shop service and repair manual. This is the reference manual Suzuki dealers use in their service departments. It has all the necessary info to do any maintenance or repairs to your DR650.

Ships same business day
$96.95
Write the first review

Engine & Maintenance

DR650 '96 - '26
  • Allows precise valve lash adjustment without disturbing the setting when the lock nut is fastened
  • Knurled knob on adjuster drivers ensure a precise and secure grip
  • Integrated repositionable wrench handle holds the lock nut while the drivers are used to loosen or tighten the valve adjustment screw

Set includes:

  • (1) 10mm steel socket wrench
  • (1) 3mm square tappet adjuster
Ships same business day
$44.95
Write the first review
DR650 '90 - '26

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

Ships in 3-5 business days
$119.95
Write the first review

Brakes

Master Cylinder Rebuild Kit

Rotor

Rotors are laser-cut from high-carbon content 410 stainless steel then lap cross hatch ground and heat-treated. The finished rotors are mounted on a floating black steel carrier for durability and strength.

The oversize floating pins are CNC machined stainless steel rivets with stainless wave washers to ensure they will not crush as more traditional steel pressed rivets can. Finally, high-temp paint is applied to surfaces like cooling holes and edges to provide a clean, finished look.

Includes a fresh set of brake rotor bolts.

Ships same business day
$119.95
Write the first review

Brake Line

GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
Choose Type
Add Brake Fluid
Ships same business day
$64.95
Write the first review

Exhaust

Gasket

Reusable billet aluminum muffler joint gasket. Factory joint gaskets usually cannot be removed from the pipe without damage. This one can be used over and over again. Pays for itself the first time you need to remove you muffler during service or repairs.

Ships same business day
$26.95
Write the first review

Headpipe

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 2-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. It is compatible with any combination muffler/mid-pipe, as well as all motor configurations of the DR650 '96-current.

Includes a stainless steel band clamp for the mid-pipe joint, clamp-on heat shield mounts, to use with stock heat heat shield and a stainless steel flange at the exhaust port mount. We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Muffler Gasket
Add Anti-Seize
Ships same business day
$259.95
Write the first review

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield. We recommend Anti-Seize on exhaust fasteners.

Add Anti-Seize
Add Exhaust Gasket
Ships same business day
$249.95
Write the first review

Full System

Buy both and save. Includes the FMF Q4 and FMF headpipe

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
Add Exhaust Gasket
Add Anti-Seize
Ships same business day
$684.95
Write the first review

Body

Fender Brace

B&B Off Road Engineering Fender Brace is made to help support your front fender/guard. Also helps support and reduce fatigue from constant vibration.

Made from 4mm 5083 structural aluminum plate. If you wanted to carry a small tool bag this would be a perfect product to support the weight and strap the bag to.

Fits on top of the fender and bolts between the fender and bottom triple clamp. Requires you to drill one hole in the fender for mounting.

Ships same business day
$73.95
Write the first review
DR650 '90 - '26

A stainless steel front fender brace. Helps stabilize your front fender.

Gives additional strength for carrying a fender mounted tool bag.

Fits on top of the fender and bolts between the fender and bottom triple clamp. Stainless steel won't rust or corrode. Includes hardware.

Requires you to drill one hole in the fender for mounting.

Ships same business day
$29.95
Write the first review

License Plate

Heavy gauge steel bracket powder coated black bolts directly to your subframe under the rear fender. Eliminates the ugly stock plastic plate holder.

Strongly recommend adding a new license plate light, sold separate.

LED License Plate Light
Add Taillight
Ships same business day
$29.95
Write the first review

Side Panels

DR650 '96 - '26

The DR650 Air Scoop was designed to increase airflow to the oil cooler helping to prolong the service life of your motorcycle.

  Does NOT work with Acerbis 6.6 gal tank.

Ships same business day
$57.95
Write the first review

Lighting, Tools

Headlight

These thumb-screws replace the stock headlight adjustment screws. These adjusters make it much easier to keep your headlight aimed properly. This is even more important if you are running the HID headlight as it is very easy to dazzle oncoming traffic if your headlight isn't aimed correctly.

  • Sold in pairs.
     
Ships same business day
$23.95
Write the first review

Drivetrain, $25 and Under

Sprocket

DR650 '90 - '26

A set of six high quality grade 10 sprocket bolts with lock nuts. Thread-lock compound has already been applied for extra security.

These bolts are flat head style, requiring a countersunk hole in the sprocket.

Ships same business day
$11.95
Write the first review

Brakes, $25 and Under

Pads

DR650 '96 - '26

Replacement retaining pin for the brake caliper. Includes 1 stock style brake pin.

Be sure to use some anti-seize on the threads when you install it.

Front caliper only for DR350 and DR650

Add Anti-Seize
Ships same business day
$7.95
Write the first review

Frame

Side Stand

DR650 '96 - '26

If you are replacing your side stand you will want to check the hardware. Over the years they can take a beating and the springs become lost or broken.

This is the full kit that includes #4, #5, #2, and #3 in the diagram.

Ships same business day
$29.95
Write the first review
DR650 '96 - '26

For the DR650 that has been lowered or converted with supermoto wheels. This stand is 1.5" (40mm) shorter than the stock unit.

Includes a rear shock mount cover plate and plug for lowing the stock shock.

Ships same business day
$119.95
Write the first review

Footpegs

Frame, Suspension

DR650 '96 - '26

Replacement OEM swingarm pivot covers. Keep mud and dirt away from the swingarm bolt. Sold as a set of one left side and one right side cover.

Ships same business day
$11.95
Write the first review

Armor - Bike Protection, Drivetrain

Chain Guard, Chain

This new unit from JNS will protect your cases from the damage caused by a thrown chain, and will also keep your pants, boots or foot safe from your countershaft sprocket.

The case saver portion is laser cut from 0.25" aluminum and then has the 0.19" aluminum countershaft sprocket cover welded to it and the entire unit is powder coated black.

All the mounting hardware is stainless steel with machined aluminum spacers also included.

If you have a 16t front sprocket, mounting modification may be needed to fit. Install the case saver on the bike without the top spacer and bolt. This provides a little extra wiggle room. Add the top spacer and bolt after the bottom bolts are loosely threaded.

Ships same business day
$89.95
Write the first review

Liquidation Deals

Blemished

*Black front fender with various superficial scratches on the top of the fender. Sold as is.

Front fender from DSA Concepts Plastics is shaped very much like the OEM DRZ400SM front fender. Big enough to be functional without wind-steering the bike like the stock fender does. Vacuum molded, these are a design improvement over stock. These are fully compatible in any combination with the original factory plastic.

Ships same business day
$94.95
$74.95
Write the first review

Gas Tanks, Lighting

Turn Signal

Featured Products, Frame

Footpegs

Motion Factory Racing patented Flex-Mount Footpeg System provides superior grip and allows your foot to flex forward and back with the movement or your motorcycle.

One of the key features of Flex-Mount Footpegs is their unique flex-mount design. This design allows the footpegs to absorb shocks and vibrations, reducing fatigue and improving overall comfort during long rides. Additionally, the adjustable height and angle options ensure a personalized fit, allowing you to find the perfect riding position for maximum control and stability.

The bushings act like the suspension on your bike. With bushings, there are a couple of things to think about. The more firm the bushing the more durable and longer it will last. They use a durometer, a hardness scale 0 being the softest and 100 being the hardest. They don't go below a80 because they found that durability isn't great below this but have tested as low as a60 bushings. A bigger person that rides enduro-style terrain might want an a96 or a98 rated bushing. A lighter person might want the opposite but in the end, it comes down to personal preference. 

They put an a90 bushing on all new mount setups so people can get a good feel for their mid range option. The bushings are high quality yet inexpensive (they achieve this because they use skateboard bushings that are already developed and produced in massive quantities around the world) and a wear item designed to be replaced each season or depending on how hard or often someone rides.  

Complete mount system includes: 

  • 6061 Aluminum ADV Platforms (65mm wide x 107mm length) 
  • Stainless steel mounts
  • Sleeve bearing (8x10x20mm) included for 8mm OD' footpeg pins. 
  • Right and Left spring included. 
  • Chromoly steel spindles with reusable thread locker. 14mm wrench. Torque spec 40 ft/lbs 
  • A90 (medium flex) rated bushings
  • Cleats and stainless steel machine screws. M3x18mm. These can simply be replaced by going to your local hardware store when damaged or worn out. 
  • Bushing bolts. 8mm Allen wrench. Torque spec 30 ft/lbs

 They designed their hardware to bend rather than break in a significant impact. A wrench or adjustable wrench will quickly and easily bend the bolt back straight. Please avoid using a hammer. A little leverage from a long-handled wrench or pipe will do the job. The whole system is rebuild-able and serviceable.

They Fit Kawasaki KLX110 and Yamaha TW200 however some of these bikes may need a little modification by yourself, Please check the size carefully before you buy. If you make mods to the footpegs for fitments it will void all warranties and return policies. 

Ships same business day
$229.95
Write the first review