KLR650

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Featured Products

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Body Plastics, Polisport

KLR650 '08 - '18
Choose Kit
Add Brake Light / Taillight
$459.95

Finally! Quality replacement body parts at a fraction (35%!) of the OEM parts. Polisport's parts have been developed with their exclusive technologies - IPD (In-mold Plastic Decals) and DGP (Durable Gloss Propylene). These processes make these parts even more resistant and durable than the stock units with a perfect fit and glossy finish. The Side Panels include heat protection film, washers and rubber grommets, just like the OEM parts.

You can purchase individual parts, or a discounted complete kit. If your taillight unit was damaged with your rear fender, we offer a brand new OEM unit as an optional add on.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Shock, Complete Assembly - Cogent Dynamics 'Moab Pro-Series'

KLR650 '87 - '18
Choose Spring Rate
Add Cogent Lower Shock Bolt
$1,337.95

The Moab Pro-Series shock from Cogent Dynamics is the standard by which all other shocks are judged in the KLR world. With its superior performance and exceptional reliability, Moab Pro-Series shocks have literally conquered the world many times over. The staff at Cogent is as passionate about motorcycles as you are.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. If you regularly carry luggage boxes and/or a passenger and weigh over 250 pounds, you will probably prefer the Heavy-Duty spring. Call if you have any questions.

Because of the limited space with the reservoir, adjusting your preload is just about impossible and for that reason we only sell these units with the Cogent Hydraulic Preload Adjuster already installed!

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

Shocks are Custom built to order: Please allow 2-3 weeks for delivery

If you have '87-'07 KLR, you MUST order new mounting bolt. Not required for 2008-2018 models.

Engine

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cam Chain Tensioner Tool

KLR650 '85 - '18
$64.95

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Camshaft, Performance HotCams

KLR650 '87 - '18
$399.95

A pair of stage 2 intake and exhaust 'drop-in' camshafts. Great mid-range and top-end increase. Uses stock valve springs. Modifying the airbox and rejetting will be required to realize power improvements with these cams. These are new billet cams - No core return required!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Shim Starter Set

KLR650 '87 - '18
$164.95

29mm diameter - Includes two valve shims of each size 2.30, 2.40, 2.50, 2.55, 2.60, 2.70, 2.80, 2.90, 3.00 and 3.10. 20 shims in total. From K&L.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Shim Tool

KLR650 '87 - '18
$9.95

For adjusting valve clearance on twin cam models.  Holds valve spring collar down so adjusting pads can be removed.  From Motion Pro, made from hardened alloy steel.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Radiator Cap, High Pressure

KLR650 '87 - '18
$19.95

Higher pressure in the cooling system, raises the coolant boiling point and increases protection from coolant loss due to overheating.

23 PSI - 1.6 Bar.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Radiator Hose Kit, Custom Silicone

KLR650 '87 - '07
Select Year and Color
$99.95

A direct replacement for the stock KLR hoses that tend to crack and leak after a few years.

These silicone hoses are custom made for us. Silicon hoses operate at much higher temperatures and pressures than other rubbers, they don't perish, and they look great!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Radiator Thermostat Bypass

KLR650 '87 - '18
$129.95

Our very own version of the popular thermostat bypass for the KLR. Gives faster warm up and more constant engine temperatures. Eliminates the wildly fluctuating engine temperature gauge. A more controlled and constant temperature is easier on your piston and cylinder and may prevent or reduce oil consumption. We use a 180 degree thermostat instead of the stock (too cold!) 160 degree unit. Warmer coolant temperature promotes better fuel vaporization and can increase fuel economy.

Our bypass system mounts the new thermostat in a small billet extension housing right where the stock thermostat is now. There is no bulky external housing to hang off the motor. The bypass hose tees in to the lower radiator hose using a length of quality high temperature silicone hose. It all makes for a clean simple installation.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Radiator Thermostat Control, Complete Package

KLR650 '87 - '07
Select Year
$209.95

The complete Thermo Control package - Our in-house designed Thermostat Bypass kit, a set of Custom Silicone Hoses and a Hi-Pressure Radiator Cap. All combined to help your KLR cooling system be at the top of its game. The Thermostat Bypass kit includes a thermostat with a higher temperature rating that will keep the motor more in its happy spot.

The Silicone hoses are stronger than the stock rubber units and will better resist cracking and leaking.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Doohickey Complete Replacement Kit

KLR650 '87 - '18
$149.95

Complete Doohickey Replacement Kit now includes the outside cover gasket. Complete kit includes:

  • Doohickey from Eagle Manufacturing with two springs, to fit all years
  • Torsion spring with drill bit
  • Wrench to hold the rotor
  • Puller to remove the rotor
  • Replacement bolt for rotor
  • Generator cover gasket
  • Left side outer cover gasket
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Doohickey Kit

KLR650 '87 - '18
$39.95

The genuine Eagle Manufacturing balancer lever kit. All top quality components.

  • KLR650s have been known to have problems with the stock idle lever (doohickey) needed to keep tension on the balancer chain - failure of this part can destroy the engine
  • The Eagle Manufacturing idle-shaft lever and spring replaces the "weak" stock unit
  • One-piece design lever is Machined from 17-4PH hardened, stainless steel to be incredibly strong
  • Includes stainless doohickey and two differing length coil springs (to fit all KLR650 years)
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Doohickey Torsion Spring

KLR650 '87 - '18
$13.95

A high quality torsion spring puts more consistent force on the tensioner lever. Requires drilling a small hole in the case to seat the spring. Drill bit included.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Flywheel / Rotor Puller

KLR650 '87 - '18
$12.95

Special tool to remove the flywheel/rotor from the end of the crankshaft. You have to remove the flywheel/rotor to upgrade the doohickey.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Flywheel / Rotor Wrench

KLR650 '87 - '18
$44.95

You have to pull the rotor off the crank of your KLR to access the doohickey. The offset in this factory Kawasaki wrench makes that very easy. It is very difficult to get a standard wrench to hold the crank to get the flywheel/rotor off.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Kit, EBC DRC Series

KLR650 '87 - '95
Select Year
$84.95

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty cork-based facings for smooth clutch take-up. Allows modulation, unlike paper clutches which tend to snatch.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Clutch Kit, Rekluse EXP Auto-Clutch

KLR650 '96 - '18
$649.95

The Rekluse EXP employs the same EXP assembly as their premier product; the difference is that it fits into your stock clutch assembly, saving you money! Now you can enjoy the benefits of Rekluse auto-clutch technology on your KLR.

An auto-clutch automatically feeds out the engagement of the clutch using centrifugal force. This allows you to start and stop without touching the clutch lever. The automatic feed is fully adjustable to suit the rider's needs while retaining full manual override with the clutch lever. This automatic feed delivers easier on/off throttle transitions, improved traction, better control, and more confidence.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket, Clutch Cover OEM

KLR650 '87 - '10
Choose Year
$24.95

Replacing your clutch or removing that side cover for any reason? You are going to need a new gasket for the cover to ensure a leak-free assembly.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket, Stator Cover

KLR650 '87 - '18
$22.95

Generator cover gasket to seal up the cover once you have your new Doohickey in place. New OEM gasket. What else can we say? If in doubt, put in a new one.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

O-Ring Kit, Oil Change

KLR650 '87 - '18
$9.95

Put fresh O-rings on your KLR when you do your next oil change. Here you have new ones for the Oil Filler and the Oil Filter Housing Cover.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter Magnet

KLR650 '85 - '18
$13.95
  • Reduce wear, and significantly increase your engine life.
  • Easy to install. Place on outer side of filter.
  • Powerful magnet traps abrasive metal particles down to 1 micron. OEM oil filters only filter particles down to 90 microns, leaving behind the most harmful particles to circulate through your engine.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter, Reusable Stainless Steel PC Racing

KLR650 '87 - '18
$39.95

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Flo's stainless filter catches items down to 35 microns "absolute", which is about 3 times better than most good paper or brass filters. The pleat seam is welded, able to withstand up to 600 degrees in our filter, not glued, like paper filters.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter, Value 10-Pack Hi-Flo

KLR650 '84 - '18
$29.95

Providing unbeatable performance and exceptional value, Hiflofiltro is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.00 per filter with our value 10-pack!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug Washers, 12mm

KLR650 '87 - '18
$5.95

A 10-pack of drain plug sealing crush washers. Replace your sealing washer at every oil change to prevent a leak.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug, Low Profile Magnetic

KLR650 '84 - '18
$10.95

Stock and typical after market drain plugs can protrude past some skid plates. This steel low profile drain plug stays inside the skid plate so it can't be snagged by passing objects.

Comes with 4 crush washers.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug, Magnetic

KLR650 '84 - '18
$10.95

Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Magnetic Drain Plug, PSR

KLR650 '08 - '18
$19.95
  • Bolts are CNC-machined from high-quality aluminum
  • Embedded magnet helps keep bolt in place
  • Pre-drilled holes make for easy installation of safety wires
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, E3

KLR650 '87 - '18
Add Lubricant
$9.95

E3 Resistor Spark Plugs

  • Unique electrode shape maximizes the power created by the spark plug – Diamond Fire technology
  • Electrode is a combination of performance and technology that results in an improved flame kernel shape
  • This flame front ignites the bulk air/fuel mixture faster, moves heat into the combustion chamber faster and creates a more localized pressure front for faster pressure rise during the cylinder power stroke
  • The result is more complete combustion and an improvement in engine performance
  • A truly premium performance plug
  • Sold individually, unless otherwise stated.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, Iridium NGK

KLR650 '87 - '18
Add Lubricant
$12.95

Iridium spark plugs are made with premium quality materials.

Iridium plugs last longer than standard ones, meaning you won't have to replace them as often.

  • The ultimate in the evolution of spark plug technology and performance from an industry leader
  • The iridium electrode is 25% smaller than a platinum electrode, and it's just 1/4 the size of a conventional nickel electrode
  • Ultra-small diameter center electrode reduces voltage requirement and extends ignition system life
  • Metal shell plating has enhanced anti corrosion qualities

Sold individually, unless otherwise stated.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, Standard NGK

KLR650 '87 - '18
Add Lubricant
$3.95

Keep your motor running right with a fresh plug.

NGK Spark Plugs is the largest OE supplier and manufacturer of spark plugs in North America.

  • Superior construction for serious power
  • NGK makes plugs for almost every application and riding style
  • Versatile plugs with wide operating heat ranges prevent fouling from running too cool and preignition from running too hot
  • Feature high alumina ceramics for improved heat dissipation and electrical insulation, deep-seated copper core for a wider heat range and a nickel alloy tip for longer life

Price reflects the quantity of spark plugs required for your make and model.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Service & Repair Manual, Clymer

KLR650 '87 - '07
Select Year
$33.95

Clymer repair manuals provides step-by-step procedures based upon the complete disassembly of the motorcycle. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Contains hundreds of original photos, exploded views, drawings, specifications and charts to illustrate each job. Also features shortcut repairs and high-performance modifications.

Whether you're interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your KLR650.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Camshaft Installation Tool Kit

$199.95

Includes degree wheel, dial-gauge, multi-position stand, extension, 3-sizes of positive-piston stops, and a handsome wooden carrying case.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Holding Tool

$28.95

Made from medium carbon steel with hardened jaws. It features spanner pins and the jaws open up to 5" wide. It's ideal for holding clutch hubs, flywheels, gears, sprockets, etc. Made by Motion Pro.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Crank Case Separator Tool Set

$79.95

This tool is designed to separate vertically split crank case halves on two and four stroke engines. Adjustable arms allow it to be used on multiple bolt patterns found on a variety of makes and models of motorcycles. Industrial grade steel construction with black oxide finish for long service life. Comes with 8mm mounting bolts and 6mm adapters. Protective carrying case included.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter Removal Tool, Motion Pro

$9.95

For easy removal of recessed oil filters.

Conical point screws pierces and grabs the metal end cap of the filter.

reduces potential damage to the engine cases.

NOT for use on re-usable oil filters.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Temperature Stickers

$14.95

A 3-pack of easy to apply strips measure the temperature of engine, suspension, and radiator components. Temperature range 146° to 248°

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Thread Chasers

$4.95

Thread Chasers are designed to clean and re-cut damaged aluminum threads.

this kit contains the two sizes most common on metric motorcycles, M6x1.0 and M8x1.25.

Thread Chasers also remove dirt and metal shavings that become captured in thread grooves.

Uses 8mm or 10mm hex sockets, a Must for all tool kits.

Fuel and Intake

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, DynoJet

KLR650 '87 - '07
Choose Year
Add Pocket Tuner Tool
$74.95

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carb screws.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, FMF

KLR650 '08 - '18
Add Pocket Tuner Tool
$79.95

The new FMF Power-Up jet kit makes jetting your carb simple. They've teamed up with DynoJet to produce a kit that offers you a selection of jets and/or needles to get maximum horsepower out of your KLR. The easy to use instructions have diagrams and step-by-step procedures to help you get your jetting where it needs to be, no matter what elevation you ride at. No more driving back and forth to the dealer with a handful of jets and needles with a million questions running around in your head about where to start or turn next.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Jet Kit, JD Jetting

KLR650 '87 - '18
Add Pocket Tuner Tool
$84.95

This kit includes 2 Needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets and a drill bit complete the package.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Repair Kit

KLR650 '87 - '07
Choose Year
Add Pocket Tuner Tool
$24.95

Comes with everything you need to freshen up your carburetor.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Mixture Screw, Extended

KLR650 '84 - '18
$19.95

The extended fuel mixture screw makes it much easier to fine tune the idle mixture. This screw is made specifically for the stock OEM Kawasaki Keihin carburetor. It's a nice addition to installing a jet kit or any other performance mods.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Float Bowl Screw Kit

KLR650 '87 - '18
$9.95

Strip out the bowl screws on your KLR? Carb top screws get rusty? Here is a set of 4 allen screws and lock washers for the bowl and 4 allens and flat washers for the vacuum top.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Air Filter Cage Kit, OEM

KLR650 '87 - '18
$29.95

Have you lost or broken the stock air filter cage for your KLR? Maybe you need a spare? Here it is, the OEM cage that will fit any of the foam air filters on this page. This kit includes the cage and the mounting hardware.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Air Filter, K&N

KLR650 '87 - '21
Add Air Filter Care Kit
$72.95
  • Increased air flow over the stock air filter
  • Designed to increase horsepower and throttle response
  • Easily fits inside the factory air box
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions
  • Four layers of premium cotton gauze provides outstanding filtration
  • Washable & re-usable, never wears out
  • One filter will last the lifetime of your bike
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Air Filter, Moose Racing Triple Layer

KLR650 '87 - '18
$33.95
  • Unique triple stage foam filter designed for the most extreme conditions
  • Eliminates the need for power robbing dust covers and outerwear covers
  • Increased protection against silt, water, and sand
  • Allows for extended filter service intervals
  • Can be cleaned, re-oiled, and re-used like a 2 stage filter
  • Used by factory off road teams around the world
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Air Filter, Twin Air

KLR650 '87 - '21
$32.95

Twin Air's patented design, high quality materials and superior construction deliver unbeatable performance and protection - and make Twin Air Filters the hands-down choice of more World and National Champions than all other filters combined.

An air filter is your engine's only protection against the elements, and your stock filter isn't up to the task. Replace it with a Twin Air - the #1 filter system proven on motocross tracks around the world.

Twin Air's fused layers of open-pore foam and fine inner foam trap even the smallest particles-without restricting airflow.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Air-box Filtered Vents

$13.95

Sold in 6 packs

  • Compatible with many air filter boxes.
  • More air flow allows you to add more fuel to your intake mixture, increasing performance.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Overflow Canister

$39.95

This canister by Pro Circuit allows you to move the overflow tubes from the carburetor up and out of the way. Universal application.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clamps, Nylon Ratchet Style

$8.95

Quick release one-piece clamps that saves space. These are great for fuel lines, controlling wires, and can be used many times.

Comes with 4 each of 8mm, 9mm 10mm, and 12mm.

No special tools needed, from Helix Racing.

Gas Tanks

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Gas Tank, IMS 10.0 Gallon

KLR650 '87 - '18
Choose Year / Color
$549.95

6.6 gallons just not enough? Here is your answer, the 10 gallon tank from IMS. This tank is so large that they installed an internal lift pump to use the full capacity of the tank while maintaining a lower center of gravity than the OEM tank. Can use factory locking cap or IMS screw on cap.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Gas Tank, IMS 6.6 Gallon

KLR650 '87 - '07
$324.95

Get better range from your early KLR650 by adding an IMS 6.6 gallon fuel tank. The big tank also provides radiator protection. Available in Natural, Lime Green, Army Green, Black, and Red. Natural color is recommended if you wish to easily see the fuel level in the tank.

This tank requires you to re-use your stock petcock valve.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Auxiliary Natural Tank LED Light Kit

$29.95

Become more visible and look cool while doing it. The ProCycle Natural Tank LED Light Kit will add more light to your bike with the push of a button.

Kit includes a handle bar mounted lighted switch, two 12" LED light strips with adhesive backing, four saddle splice connectors, and a center harness for connecting to your bikes harness.

Installation is quick and easy.

*Please note All colors other than amber and white are recommended for off road use only*

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Gas Tank Grip Pads, TechSpec

KLR650 '87 - '18
$64.95

These great grip pads give you that improved relationship between you and your machine. You will feel the difference the minute you throw your leg over. Squeeze your tank and feel what a solid seat position is and does for you. They will assist in reduction of vibration, increase in control, and increase in comfort.

Will also help you cover wear spots on your tank whether it be the stock metal or a plastic tank. We tested had a couple sets of these on bikes with plastic tanks for at least 3 years and saw no signs of bubbling, peeling or coming off in any way.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gas Cap Tank Vent

$11.95

If you're like us, you hate the long floppy vent hose hanging off the cap of your aftermarket tank. This one-way vent cap replaces the long hose with a short one only about 2" long. It allows air into your tank but prevents fuel from sloshing out. Machined from billet alloy and anodized for good looks.

Thumbnail

  Not for stock fuel tanks!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gas Cap, IMS Replacement

KLR650 '87 - '18
$15.95

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Petcock, 'Raptor'

Select FItment
$36.95

Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.

Thumbnail

 Does not fit OEM XR650L metal tank

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Filter, 1/4" - 90° or Straight

Choose Type
$24.95

The small size and right angle hose barbs make this filter easier to fit into the small space between your fuel petcock and carburetor. Filter body is only 7/8" diameter. Straight filter is 2" long, 90 degree filter is only 1-5/8" long.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Filter, 5/16"

Choose Pack
$17.95

This filter is meant for 5/16" fuel lines. Only 1/2" thick it is small enough to fit just about anywhere.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Filter, Gas Tank

Choose Tank Type
$34.95

Fuel supplies can be sketchy at times. This filter lives in your tank to trap dirt and debris as it is poured into the tank. Features a custom shaped adapter that fits securely under the gas cap, creating a leak-proof seal. If it stays out of your fuel, it can't get into the carburetor! Created by the filter experts at Twin Air, this filter fits IMS,  Acerbis and Safari brand gas tanks.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Line Clamp Kit

$5.95

Ordering new fuel line? How about a set of fresh zinc plated clamps to go with it?

These will be sure your fuel line stays connected. A pack of 8 clamps in 2 sizes to fit most 1/4 or 5/16 fuel hose.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Fuel Line Reducer, 5/16" to 1/4"

$7.95

Hose reducer to go from 5/16" line down to 1/4" line. Many bikes have 5/16" carburetor spigots but most aftermarket petcocks are 1/4". This solve the problem of mismatched sizes. Solid brass construction. Can be used to route or repair fuel lines, oil lines or air lines. Barbed ends provide a secure fit.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Line, Premium

Choose Type
$8.95

30" lengths. Sizes shown are ID. All of these lines are stronger and more durable than vinyl fuel lines and are resistant to swelling, UV light, as well as hardening and cracking.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Auxiliary Container Mount Extension, RotoPax

$34.95

Need to mount two containers? A water and a fuel? Two waters? Already have a RotoPax Mount for a single container? Get this extender to work in conjunction with a pack mount and that will be no problem! Single mount, two containers.

 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Auxiliary Container Mount, RotoPax

Add Extension Mount
$35.95

RotoPax holder made to mount a single Fuel and/or Water container.

Need to mount two containers? A water and a fuel? Two waters? Get the extender which allows you to stack two containers no problem! Single mount, two containers

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Auxiliary Container, RotoPax 1 Gallon

Choose Container
Add Container Mount
Add Extension Mount
$64.95

RotoPax are Rotational Molded - the process which produces indisputably superior products.

  • Thicker walls and stronger construction
  • Bright colors that are less prone to fading
  • Extra threads, thicker walls, and sure-seal gasket guarantee no leaks

Need to mount two containers? A water and a fuel? Two waters? Finally, you can stack multiple packs together! Use in conjunction with a pack mount. You will need to purchase the Single Mount as well as the Extender.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Auxiliary Fuel Pack, Open Trail 1.5 Gal

Add Container Mount
Add Fuel Stabilizer
$59.95

Quality Fuel pack that's slightly larger than RotoPax 1 gal.

  • New seven layer blow molded technology
  • EPA and CARB approved
  • Sleek, low profile design
  • Versatile mounting capability

Note: Mount listed is a RotoPax mount that will fit the Open Trail Fuel Packs.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Auxiliary Gas Bag, Fuel Safe Bladder, Giant Loop

$234.95

Giant Loop's Gas Bag Fuel Safe Bladder conveniently transports 1 gallon of hydrocarbon fuel for power sports use in a collapsible welded film and ballistic nylon reinforced container that rolls up or packs flat when empty, weighing less than 1 pound.

The Gas Bag Fuel Safe Bladder Kit includes 2 pairs of Giant Loop's adventure proof 26" Pronghorn Straps plus a 3-Pack of Fast Funnel Disposable Fuel Funnels.

Each Gas Bag Fuel Safe Bladder is individually pressure tested and made in USA by Fuel Safe, a leading fuel containment manufacturer based in Oregon.

  • Volume: 1 gallon maximum capacity (3.8 liters).
  • Empty weight: 11.5 oz.
  • Dimensions (flat and unfilled): 19.5" long x 9.5" wide. Rolled diameter (empty): approximately 4".
  • Filler neck is standard size, fitting "universal" spouts.
  • Materials & Construction: Welded film bladder sewn into ballistic nylon sleeve with webbing daisy chain anchor points and handles.

 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Auxiliary Gas Tank, Acerbis

Add Fuel Stabilizer
$112.95

Auxiliary fuel tanks mount to handlebars, forks, or rear racks.

  • Suitable for minis, trials bikes, full size bikes, and anywhere else a little extra fuel is needed.
  • Each tank includes a siphon kit that connects the tank to the main fuel tank and automatically siphons fuel while the bike is being ridden.
  • With this design, the auxiliary tank empties first, before the main tank.
  • Does not interfere with headlight, handguards, rear seat, etc.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Super Siphon

$19.95

This Super Siphon has  a (1/2 inch x 6 foot) long hose, which makes it quite easy to transfer fuel from one bike to another! Simply, shake the hose to prime it and get fuel moving.  The hose is resistant to gasoline and any other hazardous chemicals. Roll it up, stuff it in your bag and you will be very happy whenever you need it.

Body

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Windscreen Lip, Laminar

KLR650 '08 - '21
Choose Height
$89.00

This product is a windscreen lip that will offer more protection from the wind and weather. These mount directly onto your existing windscreen.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Windscreen, Adventure Moose Racing

KLR650 '08 - '18
Choose Height
$63.95
  • The Moose Racing Adventure Windscreens are made from .118 and .177 aircraft-quality Lucite acrylic
  • Heavy-duty, optically clearer than the OEM windscreens
  • One version 2" taller than stock and the other 4" taller than stock!
  • All units made in the USA
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Windscreen, Bajaworx Dakar

KLR650 '08 - '18
Add Windscreen Hardware Kit
$89.95
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AVAILABLE IN CLEAR ONLY!

The Bajaworx Dakar Clear windshield for the KLR650 is designed to direct the wind over even the tallest of riders without compromising visibility. Decreased wind noise, reduced buffeting and more control in strong crosswinds make this a fantastic addition to your newer KLR.

  • Each shield is delivered pre-drilled to fit stock flange
  • Constructed using 1/8" windshield grade polycarbonate
  • Uses stock mounting holes
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Windscreen, Dual Sport

Choose Color
$129.95

Windscreen attaches to your bike's handlebars. Fully adjustable mounting brackets. Includes 7/8' handlebar clamps.  14" tall & 10" wide.

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  Will not fit 1 1/8" oversize handlebars.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Windscreen, Parabellum Rally

KLR650 '87 - '07
Choose Tint
$89.00

The Rally windscreen from Parabellum is the perfect protection from wind and debris without sacrificing technical off-road capabilities. This is an upright rally type windscreen that looks aggressive and performs well under all types of riding. Designed primarily for the off-road / dualsport enthusiast, this shield keeps pressure off the rider's chest while commuting from home to adventure and back.

This windscreen mounts securely to the three stock windshield holes as well as the two side cowling mounts. The shield is 14 inches tall, 13 inches wide at the bottom narrowing to 11 inches at the top. Made from 3/16" military aircraft grade cast acrylic.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Windscreen, Parabellum Replacement

KLR650 '87 - '07
$129.00

The Replacement windshield from Parabellum has been designed, developed and tested using all the knowledge and experience of the KLR riders in their own shop. Using the stock mounting points as well as the cowling mounts increases the rigidity of the shield. All new fasteners are included. This new design allows you to move your handlebar to different positions and will not interfere with a stand-up position for off-road use.

This shield is constructed of 3/16" military grade cast acrylic that is 17 inches wide at the bottom tapering to 16 inches at the top.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Windscreen, Visor Clip-On Puig

Choose Tint
$119.95

Puig Visor Clip-On

 

  • Suitable for screens with thickness between 3-5mm
  • Multi-adjustable visor adaptable to Puig and OEM windscreens
  • Visor is mounted by clip-ons and does not need to be drilled to the windscreen
  • Visor sizes available include 90x230mm, 100x277mm and 102x325mm
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Windscreen, Zero Gravity

KLR650 '08 - '18
$87.95

Zero Gravity windscreens feature the finest optics of any windscreen on the market. All Zero Gravity windscreens are fabricated using highly specialized "vacuum forming" techniques similar to those used to form aircraft canopies. The result is a virtually distortion free optical lens.

Made from the finest grade of acrylic plastic, Zero Gravity windscreens are stretched as they are formed, a process which results in superior strength and flexibility. This flexibility allows the windscreen to absorb road vibrations and resist cracking. All of our windscreens are factory pre-drilled and ready to install. The mounting holes and windscreen profile match the O.E.M. windscreen for a precision fit.

Zero Gravity currently offers three types of windscreens for the new version of the KLR.

SR is the Stock Replacement

DB is the Double Bubble screen

ST is the Sport Touring model.

The DB model is approximately 1.75 inches taller than stock and the ST is approximately 3.5 inches taller than the original. Each screen is available in Clear, Smoke or Dark Smoke colors as well.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Air Scoop, Maier

KLR650 '87 - '07
$100.95

Quality replacement radiator air scoops.  Sold in pairs for gen 1 KLR650.

Available in 4 colors.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Body Plastics, Polisport

KLR650 '08 - '18
Choose Kit
Add Brake Light / Taillight
$459.95

Finally! Quality replacement body parts at a fraction (35%!) of the OEM parts. Polisport's parts have been developed with their exclusive technologies - IPD (In-mold Plastic Decals) and DGP (Durable Gloss Propylene). These processes make these parts even more resistant and durable than the stock units with a perfect fit and glossy finish. The Side Panels include heat protection film, washers and rubber grommets, just like the OEM parts.

You can purchase individual parts, or a discounted complete kit. If your taillight unit was damaged with your rear fender, we offer a brand new OEM unit as an optional add on.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Front Fender, Maier

KLR650 '87 - '07
$75.95

Replacement front fender by Maier that will fit great on your Kawasaki.

Available in 4 colors.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Front Fender, Supermoto

$28.95

Universal design.  Vents in the back improve airflow to motor.  Smaller front reduces 'wind steer' and improves high speed stability.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Headlight Cowling, Maier

KLR650 '87 - '07
$126.95

Quality replacement headlight fairing for Gen 1 KLR650.

Available in 4 colors.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Rear Fender, Maier

KLR650 '87 - '07
$90.95

New replacement rear fender for the Gen 1 KLR650.

Available in 4 colors.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Side Panel, Maier

KLR650 '87 - '07
$77.95

New replacement side panels specifically made for gen 1 KLR650.

Available in 4 colors.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in United Kingdom

Mini Fairing Screen, Adventure-Spec

$36.00

Replacement screen for Adventure-Spec Mini Fairing.

This is for screen only, please see Mini Fairing Support for complete assembly.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in United Kingdom

Mini Fairing Support, Adventure-Spec

Choose Bar Size
$99.95

A universal mini-fairing (for 22mm (7/8") and 28mm (1 1/8") Bars) designed to help you mount anything you choose on an industry standard 30mm x 38mm AMPS 4 hole pattern (perfect for a RAM ball or powered Garmin Montana Rugged Mount). In addition the fairing comes with two holes for mounting a standard cigarette lighter / USB style socket and a 12v rocker switch.

This is for the support mount only, please choose color screen in drop down menu to complete the assembly.

Not for CRF450L (see model specific listing)

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA ProCycle Approved

License Plate Frame, LED

$29.95

This frame includes six, white, full-spectrum LED bulbs on a 6-inch strip for bright illumination of your license plate. It is made in a sturdy cast aluminum, and is powder coated with a durable black finish.

Outside frame dimensions are 7.25" in. wide by 4.2". Center to center mounting hole distance is 5.7 in. All mounting hardware is included.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Fender Brace, JNS Engineering

KLR650 '87 - '07
Choose Year
$59.95

This is the brace needed to stabilize the wing like structure they call a front fender on the KLR – both generations. This simple bolt-on reduces wind buffeting and increases steering stability at highway speeds. It also helps carry the weight of a fender mounted tool bag.

Made from laser cut 5052 aluminum, then CNC formed and beautified with a shiny black powder coat. Easily mounts in a few minutes using the included stainless steel hardware. All JNS products come with a lifetime warranty against defects in materials and workmanship.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Heat Shield, Side Panel

$14.95

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

Seats

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Adventure Seat, Moose

KLR650 '87 - '18
$366.95

Moose Racing now makes a seat for us KLR riders. This is a complete seat already installed on a new seat pan. Take your old one off and put the new one on and get back to riding!

  • Rugged micro-fiber suede top cover provides rider comfort and confidence
  • Side gripper panes keep you aboard during aggressive maneuvering
  • Smooth marine-grade vinyl with debossed Moose Racing logo
  • Comes with strap kit that enables you to confidently secure cargo to the pillion section of your seat
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Complete Seat, Seat Concepts Comfort

KLR650 '87 - '18
Choose Option
$284.95

Seat Concepts dual-sport/adventure replacement seats incorporate a wider seating area for the rider, which results in more even weight distribution, while reducing pressure points. Low cut seat gets your feet on the ground a bit easier should you need it.

Carbon fiber style top and sides in stock. Call or email for additional options.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Dual-Sport Riding Comfort, Corbin Seat

KLR650 '87 - '18
Choose Seat Style
Choose Top Texture
Choose Side Texture
$532.95

Corbin seats are custom made to order. You can choose your preferred texture for the top and sides of the seat. Please give us a call if you would like other color options or materials.

Corbin seats are carefully designed to provide a comfortable riding position. They are firm and supportive which allows you to ride all day without fatigue unlike the stock seat.

Default vinyl choices are black 'carbon fiber' on top and 'asphalt' on the sides.

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  Corbin seats are custom made to order. Allow 3 weeks delivery time

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

World Sport Performance Seat, Sargent

KLR650 '91 - '18
Choose Style
$379.95

Sargent's proprietary seat foam is their own unique blend of resilience, firmness, and vibration-absorption qualities - making it well suited for maximum long distance comfort. Available in standard height and 2" lower than stock.

Does not fit the the "C" (European) models.

 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Foam and Cover Kit, Seat Concepts Comfort

KLR650 '87 - '18
Choose Seat
Add Kit
$179.95

Seat Concepts dual-sport/adventure seat-kits incorporate a wider seating area for the rider, which results in more even weight distribution, while reducing pressure points. Low cut seat gets your feet on the ground a bit easier should you need it. Uses the pan from your stock seat.

Carbon fiber style top and sides in stock. Call or email for additional options.