KLR650

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Featured Products

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

ProCycle Pull-Over Hoodie

$44.95

Available in unisex Black and Charcoal Gray. These have our logo on the front left shoulder and on the back, with our tag line "Back Roads or No Roads" down the right sleeve in Yellow.

Estimated arrival, 3rd week of December.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

DG Performance RST Muffler

KLR650 '84 - '19
Add Gasket
Add Lubricant
$349.95

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new exhaust gasket that goes between the header and the muffler.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Polisport Body Parts Kit

KLR650 '08 - '18
Choose Kit
Add Rear Brake Light
$459.95

Finally! Quality replacement body parts at a fraction (35%!) of the OEM parts. Polisport's parts have been developed with their exclusive technologies - IPD (In-mold Plastic Decals) and DGP (Durable Gloss Propylene). These processes make these parts even more resistant and durable than the stock units with a perfect fit and glossy finish. The Side Panels include heat protection film, washers and rubber grommets, just like the OEM parts.

You can purchase individual parts, or a discounted complete kit. If your taillight unit was damaged with your rear fender, we offer a brand new OEM unit as an optional add on.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cogent 'Moab' Pro-Series Shock

KLR650 '87 - '18
Choose Spring Rate
Add Cogent Lower Shock Bolt
$1,337.95

The Moab Pro-Series shock from Cogent Dynamics is the standard by which all other shocks are judged in the KLR world. With its superior performance and exceptional reliability, Moab Pro-Series shocks have literally conquered the world many times over. The staff at Cogent is as passionate about motorcycles as you are.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. If you regularly carry luggage boxes and/or a passenger and weigh over 250 pounds, you will probably prefer the Heavy-Duty spring. Call if you have any questions.

Because of the limited space with the reservoir, adjusting your preload is just about impossible and for that reason we only sell these units with the Cogent Hydraulic Preload Adjuster already installed!

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

Shocks are Custom built to order: Please allow 2-3 weeks for delivery

If you have '87-'07 KLR, you MUST order new mounting bolt. Not required for 2008-2018 models.

Engine

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

HotCams Performance Camshafts

KLR650 '87 - '18
$399.95

A pair of stage 2 intake and exhaust 'drop-in' camshafts. Great mid-range and top-end increase. Uses stock valve springs. Modifying the airbox and rejetting will be required to realize power improvements with these cams. These are new billet cams - No core return required!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Tensioner Tool

DR650 '90 - '19 KLR650 '85 - '18 SV650 '99 - '19 V-Strom (DL1000) '02 - '19 V-Strom (DL650) '04 - '19 DRZ400S '00 - '19 DRZ400SM '05 - '19 DRZ400E '00 - '19 DRZ400 '00 - '19
$64.95

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Shim Starter Set

KLR650 '87 - '18
$164.95

29mm diameter - Includes two valve shims of each size 2.30, 2.40, 2.50, 2.55, 2.60, 2.70, 2.80, 2.90, 3.00 and 3.10. 20 shims in total. From K&L.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Shim Tool

KLR650 '87 - '18
$9.95

For adjusting valve clearance on twin cam models.  Holds valve spring collar down so adjusting pads can be removed.  From Motion Pro, made from hardened alloy steel.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Complete Thermo Control Package

KLR650 '87 - '07
Select Year
$209.95

The complete Thermo Control package - Our in-house designed Thermostat Bypass kit, a set of Custom Silicone Hoses and a Hi-Pressure Radiator Cap. All combined to help your KLR cooling system be at the top of its game. The Thermostat Bypass kit includes a thermostat with a higher temperature rating that will keep the motor more in its happy spot.

The Silicone hoses are stronger than the stock rubber units and will better resist cracking and leaking.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Custom Silicone Hose Set

KLR650 '87 - '07
Select Year and Color
$99.95

A direct replacement for the stock KLR hoses that tend to crack and leak after a few years.

These silicone hoses are custom made for us. Silicon hoses operate at much higher temperatures and pressures than other rubbers, they don't perish, and they look great!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Hi Pressure Radiator Cap

KLX250S '06 - '14 CRF150R '07 - '18 Ruckus (NPS50) '03 - '16 DRZ400 '00 - '03 CRF250L '13 - '19 SV650 '99 - '12 V-Strom (DL650) '04 - '19 DRZ400S '00 - '19 DRZ400SM '05 - '19 DRZ400E '00 - '07 CRF250L Rally '17 - '19 CRF250X '04 - '19 CRF250R '04 - '19 CRF450X '02 - '19 CRF450R '02 - '19
$19.95

Higher pressure in the cooling system, raises the coolant boiling point and increases protection from coolant loss due to overheating.

23 PSI - 1.6 Bar.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Thermostat Bypass

KLR650 '87 - '18
$129.95

Our very own version of the popular thermostat bypass for the KLR. Gives faster warm up and more constant engine temperatures. Eliminates the wildly fluctuating engine temperature gauge. A more controlled and constant temperature is easier on your piston and cylinder and may prevent or reduce oil consumption. We use a 180 degree thermostat instead of the stock (too cold!) 160 degree unit. Warmer coolant temperature promotes better fuel vaporization and can increase fuel economy.

Our bypass system mounts the new thermostat in a small billet extension housing right where the stock thermostat is now. There is no bulky external housing to hang off the motor. The bypass hose tees in to the lower radiator hose using a length of quality high temperature silicone hose. It all makes for a clean simple installation.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Complete Doohickey Replacement Kit

KLR650 '87 - '18
$149.95

Complete Doohickey Replacement Kit now includes the outside cover gasket. Complete kit includes:

  • Doohickey from Eagle Manufacturing with two springs, to fit all years
  • Torsion spring with drill bit
  • Wrench to hold the rotor
  • Puller to remove the rotor
  • Replacement bolt for rotor
  • Generator cover gasket
  • Left side outer cover gasket
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Doohickey Kit

KLR650 '87 - '18
$39.95

The genuine Eagle Manufacturing balancer lever kit. All top quality components.

  • KLR650s have been known to have problems with the stock idle lever (doohickey) needed to keep tension on the balancer chain - failure of this part can destroy the engine
  • The Eagle Manufacturing idle-shaft lever and spring replaces the "weak" stock unit
  • One-piece design lever is Machined from 17-4PH hardened, stainless steel to be incredibly strong
  • Includes stainless doohickey and two differing length coil springs (to fit all KLR650 years)
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Doohickey Torsion Spring

KLR650 '87 - '18
$13.95

A high quality torsion spring puts more consistent force on the tensioner lever. Requires drilling a small hole in the case to seat the spring. Drill bit included.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Flywheel/Rotor Puller

KLR650 '87 - '18
$12.95

Special tool to remove the flywheel/rotor from the end of the crankshaft. You have to remove the flywheel/rotor to upgrade the doohickey.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Flywheel/Rotor Wrench

KLR650 '87 - '18
$44.95

You have to pull the rotor off the crank of your KLR to access the doohickey. The offset in this factory Kawasaki wrench makes that very easy. It is very difficult to get a standard wrench to hold the crank to get the flywheel/rotor off.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

EBC Clutch Kit - DRC Series

KLR650 '87 - '95
Select Year
$84.95

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty cork-based facings for smooth clutch take-up. Allows modulation, unlike paper clutches which tend to snatch.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Rekluse EXP Auto-Clutch

KLR650 '96 - '18
$649.95

The Rekluse EXP employs the same EXP assembly as their premier product; the difference is that it fits into your stock clutch assembly, saving you money! Now you can enjoy the benefits of Rekluse auto-clutch technology on your KLR.

An auto-clutch automatically feeds out the engagement of the clutch using centrifugal force. This allows you to start and stop without touching the clutch lever. The automatic feed is fully adjustable to suit the rider's needs while retaining full manual override with the clutch lever. This automatic feed delivers easier on/off throttle transitions, improved traction, better control, and more confidence.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Generator Cover Gasket

KLR650 '87 - '18
$22.95

Generator cover gasket to seal up the cover once you have your new Doohickey in place. New OEM gasket. What else can we say? If in doubt, put in a new one.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

OEM Clutch Cover Gasket

KLR650 '87 - '10
Select Year
$24.95

Replacing your clutch or removing that side cover for any reason? You are going to need a new gasket for the cover to ensure a leak-free assembly.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Hi-Flo Oil Filter Value 10-Pack

KLR650 '84 - '18
$29.95

Providing unbeatable performance and exceptional value, Hiflofiltro is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.00 per filter with our value 10-pack!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Change O-Ring Kit

KLR650 '87 - '18
$9.95

Put fresh O-rings on your KLR when you do your next oil change. Here you have new ones for the Oil Filler and the Oil Filter Housing Cover.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter Magnet

Africa Twin (CRF1000L) '16 - '19 CRF150R '07 - '19 CRF250R '04 - '19 CRF450R '00 - '19 CRF250L '09 - '19 DR650 '90 - '19 KLX110 '03 - '19 DRZ110 '03 - '06 KLX125 '03 - '06 DRZ125 '03 - '09 DRZ400 '00 - '19 KLR650 '85 - '18 SV650 '99 - '19 V-Strom (DL650) '04 - '19 V-Strom (DL1000) '02 - '19 WR250R '08 - '18 WR250X '08 - '18 XR250R '96 - '04 XR400R '96 - '04 XR650L '93 - '19 XT250 '08 - '19 KLX250S '06 - '14 DR350 '90 - '99 DR350S '90 - '93 DR350SE '94 - '99 990 Adventure '96 - '13 950 Adventure '03 - '06
$13.95
  • Reduce wear, and significantly increase your engine life.
  • Easy to install. Place on outer side of filter.
  • Powerful magnet traps abrasive metal particles down to 1 micron. OEM oil filters only filter particles down to 90 microns, leaving behind the most harmful particles to circulate through your engine.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

PC Racing Stainless Steel Oil Filter

KLR650 '87 - '18
$39.95

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute", which is about 3 times better than most good paper or brass filters. The pleat seam is welded, able to withstand up to 600 degrees in our filter, not glued, like paper filters.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug Washers - 12mm

SV650 '99 - '19 KLR650 '87 - '18 Africa Twin (CRF1000L) '16 - '19 CRF250L '13 - '16 XR250R '96 - '04 XR400R '96 - '04 XR650L '93 - '19 DRZ400 '00 - '19 WR250R '08 - '18 WR250X '08 - '11 XT250 '08 - '19 Ruckus (NPS50) '03 - '09 Ruckus (NPS50) '11 - '16 DR350S '90 - '93 DR350 '90 - '99 DR350SE '94 - '99 CRF250L Rally '17 - '19
$5.95

A 10-pack of drain plug sealing crush washers. Replace your sealing washer at every oil change to prevent a leak.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Low Profile Magnetic Drain Plug

KLR650 '84 - '18
$10.95

Stock and typical after market drain plugs can protrude past some skid plates. This steel low profile drain plug stays inside the skid plate so it can't be snagged by passing objects.

Comes with 4 crush washers.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Magnetic Drain Plug 12x1.5

Africa Twin (CRF1000L) '16 - '19 CRF250L '13 - '19 XR250R '96 - '04 XR400R '96 - '04 XR650L '93 - '19 KLR650 '84 - '18 DRZ400 '00 - '19 DR350 '90 - '99 WR250R '08 - '18 WR250X '08 - '11 XT250 '08 - '19 Ruckus (NPS50) '03 - '09 Ruckus (NPS50) '11 - '16 CRF250L Rally '17 - '19
$10.95

Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

E3 Spark Plug

XT225 '92 - '07 KLR650 '87 - '18 KLX250S '06 - '14 XR650L '93 - '19 XT250 '08 - '19 TW200 '87 - '19
Add Lubricant
$9.95

E3 Resistor Spark Plugs

  • Unique electrode shape maximizes the power created by the spark plug – Diamond Fire technology
  • Electrode is a combination of performance and technology that results in an improved flame kernel shape
  • This flame front ignites the bulk air/fuel mixture faster, moves heat into the combustion chamber faster and creates a more localized pressure front for faster pressure rise during the cylinder power stroke
  • The result is more complete combustion and an improvement in engine performance
  • A truly premium performance plug
  • Sold individually, unless otherwise stated.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NGK Iridium Spark Plug

DRZ400 '00 - '03 DRZ400S '00 - '19 DRZ400SM '05 - '19 DRZ400E '00 - '07
Add Lubricant
$10.95

Iridium spark plugs are made with premium quality materials.

Iridium plugs last longer than standard ones, meaning you won't have to replace them as often.

  • The ultimate in the evolution of spark plug technology and performance from an industry leader
  • The iridium electrode is 25% smaller than a platinum electrode, and it's just 1/4 the size of a conventional nickel electrode
  • Ultra-small diameter center electrode reduces voltage requirement and extends ignition system life
  • Metal shell plating has enhanced anti corrosion qualities

Sold individually, unless otherwise stated.