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KLR650: Drivetrain

KLR650

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Drivetrain

Quality steel sprockets and EK SRO6 O-ring chain. We put them together to make a complete, affordable kit. Chain comes with clip type master link.

Choose Gearing
Add Chain Paste
Add Chain Lube
Ships same business day
$119.95
KLR650 '87 - '18

High Quality chain. Will need to be cut to fit your sprocket combination.

All of these chains come with a clip type master link.

Choose Type / Length
Ships same business day
$61.95
Universal fit. May require additional adjustment or modification.

Always carry a spare master link when out on the trail.

  Master links are not interchangeable. Be sure to check the manufacturer and series on your chain.

These do not fit the TW200 or XT250. Only for 520 os 525 chains, Please verify chain size.

Choose Pitch / Type
Add Master Link Pliers
Ships same business day
$7.95
KLR650 '87 - '89

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships in 3-5 business days
$21.95
KLR650 '90 - '25

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships same business day
$21.95
KLR650 '87 - '18

Quality rear steel sprockets.

Ships in 3-5 business days
$49.95
KLR650 '87 - '18

A pack of 10 Fuji style lock nuts to put on the sprocket of your KLR650. These are an 8 mm, flanged type nut that will keep your sprocket snug and tight.

Ships same business day
$9.95

Polyurethane drive cushions for the KLR650. Polyurethane has a higher abrasion, cut, and tear resistance than rubber as well as much better resistance to chemical breakdown. This will offer longer life and better damping when compared to the rubber counterpart.

Ships same business day
$49.95
KLR650 '87 - '18

The KLR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.

Ships same business day
$44.95
KLR650 '87 - '18

Genuine Kawasaki replacement chain guide. This guide mounts to the lower swing arm.

Choose Color
Ships same business day
$61.95
KLR650 '87 - '07

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Select Year
Ships same business day
$48.95
Universal fit. May require additional adjustment or modification.
  • Accurately and quickly measures chain slack
  • Two scales measure both chain slack and chain to swingarm clearance
  • Setting chain slack properly dramatically improves chain life
  • Lightweight compact design fits easily in your tool box or road kit
  • Works on most street and dirt bike applications up to 75mm chain slack
  • Made from engineered nylon with aluminum measuring scale
  • Anodized laser-etched precision measuring scale
  • Refer to your owner's manual for proper chain slack and procedure
  • Patent pending
Ships same business day
$19.95
Universal fit. May require additional adjustment or modification.

Designed for quick and accurate alignment, this tool clamps squarely to the rear sprocket so the alignment rod can indicate sprocket alignment with the chain.

Ships same business day
$18.95
Universal fit. May require additional adjustment or modification.

Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.

The head of the pivot pin you are going to remove must be ground down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

Ships in 1-2 business days
$24.95
Universal fit. May require additional adjustment or modification.
  • PBR = press, break, rivet
  • Innovative design will press, break and rivet 520, 525 and 530 chains with one convenient tool (not for use on 428 chains)
  • Versatile design will remove chain pins, press master-link plates and rivet hollow nose and soft nose (quad stake) master link pins on O-Ring and non O-Ring type chains
  • Easy-to-use design allows you to change tool functions by simply moving the position of the anvil block
  • Indexing letters on movable anvil and body ensures correct tool configuration; simply line up the letter on the anvil to the letter on the body to get the configuration you need
  • All components conveniently store on tool when not in use
  • All steel construction with heat-treated components for strength and durability
  • May be supported in a vise or held with included handle
  • Great for the professional technician or DIY mechanic
  • Compact and light enough to carry in a tool bag for trail-side repairs
  • Patent Pending
Ships same business day
$104.95
Universal fit. May require additional adjustment or modification.

Can break or rivet chains from #35 to #530 like a pro.

kit includes a 2mm, 3mm, and a 4mm pin to fit most chains.

kit includes press plates,and all necessary riveting pieces and comes in a durable plastic case.

NOTE: when breaking a chain, YOU MUST grind the heads off of both pins on a link first.

Ships same business day
$74.95
Universal fit. May require additional adjustment or modification.

Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes
Ships same business day
$13.95
Universal fit. May require additional adjustment or modification.

Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.

Ships same business day
$23.95
Universal fit. May require additional adjustment or modification.

This Motion Pro press tool is a must have when installing and removing Clip-Style master links (520, 525 & 530 sizes).

Easily presses on and off master link plates, works on 520, 525 & 530 Clip-Style master links.

Maximum master link width 24.8mm.

Will not damage master links, hardened steel pins for reliable use.

Light weight billet aluminum construction.

Ships same business day
$36.95
Universal fit. May require additional adjustment or modification.

A high quality master link press tool from Wirth Machine used for the removal and installation of master links using a press fit link plate.

Fits 520, 525, and 530 pitch chain.

Ships in 1-2 weeks
$36.95
Universal fit. May require additional adjustment or modification.

ULTIMATE SPROCKET WRENCH KIT

  • 12” long wrench gives you more torque to get those thread locked sprocket bolts off easily
  • Double ended 12mm & 13mm to fit all modern motocross, Enduro and dual sport bikes
  • Dog leg wrench design allows wrench to easily clear rim edge and wide tires
  • 8mm allen fits most Japanese bikes 8” long for extra leverage
  • Torx T45 fits late model KTM and Husqvarna bikes, 8” long for extra leverage
  • Vinyl coated handles to protect rim edge and give a non slip grip
  • Makes routine sprocket bolt maintenance a quick and easy job
Ships same business day
$19.95