KLR650: Drivetrain

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Drivetrain

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drive Chain & Sprocket Set: 520 O-Ring Chain

KLR650 '90 - '95
Choose Gearing
Add Chain Paste
Add Chain Lube
$115.95

Quality steel sprockets and EK SRO6 O-ring chain. We put them together to make a complete, affordable kit.

Thumbnail

  Note: On highway gearing for 1996 models: If your bike has a 2-bolt retainer choose the 90-95 kit. If it has a single nut choose the 97-up kit.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Extension Kit, EK SRO6 520

DR650 '90 - '21 DR200 '86 - '21 XR650L '93 - '21 CRF250L '13 - '21 CRF250L Rally '17 - '21 WR250R '08 - '18 WR250X '08 - '11 KLR650 '87 - '18 KLX250S '06 - '14 DR350SE '94 - '99 DR350S '90 - '93 DR350 '90 - '99
Add Master Link Pliers
$22.95

Adding a larger front or rear sprocket may require a few extra links in your chain. If you are running the EK SRO6 520 O-ring chain, our extension kit is an affordable way to do it.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drive Chain: 520

KLR650 '87 - '18 KLX250S '06 - '14
Choose Type / Length
$49.95

High Quality chain. Will need to be cut to fit your sprocket combination.

 

* KLX250S The stock chain length for the stock 14-42 gearing on the ´06 & ´07 models, or the 13-42 gearing on the ´09 to Current models is 106 links. If you have the KLX250SF SuperMoto version with 13-39 gearing, that will still take the 106 link chain. If you run 45 or larger on the rear, you might want to opt for the 108 link chain. All of these chains come with a clip type master link

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Master Link

Choose Pitch / Type
Add Master Link Pliers
$5.95

Always carry a spare master link when out on the trail.

Thumbnail

  Important! Master links are not interchangeable. Be sure to check the manufacturer and series on your chain.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Front Countershaft Sprocket

KLR650 '90 - '21
Select Sprocket Size
$19.00

Individual 14T, 15T or 16T front sprockets

Thumbnail

  Note: 16T sprockets for 1996 models: If your bike has a 2-bolt retainer choose the 90-95 sprocket. If it has a single nut choose the 97-up sprocket.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Rear Sprocket

KLR650 '90 - '21
$49.95

Quality rear steel sprockets.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Sprocket Nuts

KLR650 '87 - '18
$9.95

A pack of 10 Fuji style lock nuts to put on the sprocket of your KLR650. These are an 8 mm, flanged type nut that will keep your sprocket snug and tight.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA ProCycle Approved

Cush Drive Premium Polyurethane Dampers

$49.95

AT LAST! They're Here! We now have polyurethane drive cushions for the KLR650. Polyurethane has a higher abrasion, cut, and tear resistance than rubber as well as much better resistance to chemical breakdown. This will offer longer life and better damping when compared to the rubber counterpart.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cush Drive Rubber Dampers

KLR650 '87 - '18
$39.95

The KLR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Guide, Rear

KLR650 '87 - '07
Choose Year
$45.95

Genuine Kawasaki replacement chain guide. This guide mounts to the lower swing arm.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Slider

KLR650 '87 - '07
Select Year
$36.95

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Adjustment Tool, Slack Setter Pro

$19.95
  • Accurately and quickly measures chain slack
  • Two scales measure both chain slack and chain to swingarm clearance
  • Setting chain slack properly dramatically improves chain life
  • Lightweight compact design fits easily in your tool box or road kit
  • Works on most street and dirt bike applications up to 75mm chain slack
  • Made from engineered nylon with aluminum measuring scale
  • Anodized laser-etched precision measuring scale
  • Refer to your owner's manual for proper chain slack and procedure
  • Patent pending
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Alignment Tool, Motion Pro

$18.95

Designed for quick and accurate alignment, this tool clamps squarely to the rear sprocket so the alignment rod can indicate sprocket alignment with the chain.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Chain Breaker / Rivet Tool, Moose

$74.95

Can break or rivet chains from #35 to #530 like a pro.

kit includes a 2mm, 3mm, and a 4mm pin to fit most chains.

kit includes press plates,and all necessary riveting pieces and comes in a durable plastic case.

NOTE: when breaking a chain, YOU MUST grind the heads off of both pins on a link first.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Breaker Tool

$16.95

Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.

Thumbnail

  Note! The head of the pivot pin you are going to remove must be ground down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Brush - 360°

$12.95

This brush has 2.25 coils of 360° chemical-resistant nylon bristles to make it the fastest, most effective, precise and systematic method for giving your chain a thorough cleaning. It will help the performance and life of the chain, sprockets, and the engine. This brush will fit any 400 or 500 series chains.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain Brush - The Grunge Brush

$13.95

Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Chain PBR Tool, Motion Pro

$104.95
  • PBR = press, break, rivet
  • Innovative design will press, break and rivet 520, 525 and 530 chains with one convenient tool
  • Versatile design will remove chain pins, press master-link plates and rivet hollow nose and soft nose (quad stake) master link pins on O-Ring and non O-Ring type chains
  • Easy-to-use design allows you to change tool functions by simply moving the position of the anvil block
  • Indexing letters on movable anvil and body ensures correct tool configuration; simply line up the letter on the anvil to the letter on the body to get the configuration you need
  • All components conveniently store on tool when not in use
  • All steel construction with heat-treated components for strength and durability
  • May be supported in a vise or held with included handle
  • Great for the professional technician or DIY mechanic
  • Compact and light enough to carry in a tool bag for trail-side repairs
  • Patent Pending
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Master Link Pliers

$19.95

Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Master Link Press Tool

$32.95

This Motion Pro is a must have when installing and removing Clip-Style master links (520, 525 & 530 sizes).

Easily presses on and off master link plates, works on 520, 525 & 530 Clip-Style master links.

Maximum master link width 24.8mm.

Will not damage master links, hardened steel pins for reliable use.

Light weight billet aluminum construction.