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KLR650: Armor - Bike Protection

KLR650

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Armor - Bike Protection

This Australian made bash plate is made from 4mm aluminum 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider.

All bash plates are supplied with the necessary stainless clamps and bolts where possible. All bash plates have a polished finish and have foam or rubber where required.

Fits with SW Motech & Givi Crash bars.

Choose Finish
Ships same business day
$270.95

This is one of the gnarliest skid plate made for the KLR. Made from 3/16" aluminum, it is laser cut and CNC formed. All seams are welded on both sides and the entire plate is black texture powder coated. Includes all the mounting hardware.

Ships same business day
$164.95

This is one of the gnarliest skid plate made for the KLR. Made from 3/16" aluminum, it is laser cut and CNC formed. All seams are welded on both sides and the entire plate is black texture powder coated. The plate mounts in minutes using stainless steel hardware.

IMPORTANT NOTE: The standard kit will work with all crash bars except for Givi and Happy Trails. Select the Givi option for that brand. This plate will not work with the Happy Trails crash bars.

Select the optional heavy duty mounting brackets if you want to replace the wimpy stock mounts with steel brackets.

Select Kit
Add Steel Brackets
Ships same business day
$154.95
KLR650 '22 - '25
  • Protect vital engine parts and cases from rocks and debris
  • Clear anodized for corrosion protection and good looks
  • Skid plates made from 3/16" 5052 H-32 aluminum
  • Smooth underside won't snag when crossing logs
  • Oil drain hole on all required models
  • Heat-treated chromoly steel clamps keep plates mounted securely
  • All mounting hardware included
Ships same business day
$138.95
KLR650 '88 - '07
  • Made from strong and lightweight aircraft aluminum
  • Protects vital engine parts from rocks and debris
  • Custom fit to your specific bike model
  • Oil drain hole for easy access
  • All mounting hardware included
Choose Year
Ships same business day
$127.95

Happy Trails exclusive Paris Dakar Nerf design for the ultimate in KLR650 protection. Loops of 5/8 inch tubular steel protect the expensive fuel tank and shrouds on your bike.

Included in this package is the fourth generation engine guard-highway peg combination giving the rider many more choices in riding positions for greater comfort mile after mile. The highway pegs provide bonus protection for the engine side cases, and they easily fold-up when not in use.

  • Engine Guards require the Highway Peg kit for installation (included)
  • Engine Guards cannot be run with the HT radiator/reservoir guard system
  • Engine Guards are not compatible with the stock plastic skid plate
Ships same business day
$394.95

SW-Motech Crash Bars and Engine Guards for both generations of the KLR bolt to the frame, not the foot peg bolts for greater strength. These German engineered Guards are 27mm heavy-duty mild steel tubing. Guards are powder coated in a beautiful black finish that is very durable. Three mount points on each side with front mounts that include vibration-isolating bushings. Kit includes Left and Right Crash bars, Complete mounting hardware and thorough installation instructions.

Please note that these Crash Bars are compatible with the revised welded SW-Motech Skid Plate (PN MSS.08.469.10000) with cutouts to provide space for the bars to fit. However, these bars are NOT compatible with the earlier style riveted SW Motech Skid Plates (PN MSS.08.347.10001).

Please consult the guide below for KLR650 Crash Protection Compatibility.

Please contact us for availability information
$310.95

This radiator guard is as beautiful as it is effective. Keep your coolant where it belongs with this laser cut 0.100″thick hunk of 5052 aluminum. It is laser cut, CNC formed and then powder coated black.

This protector mounts to the front of the radiator in mere minutes using the stainless steel hardware that is included with the guard.

Ships in 3-5 business days
$69.95
  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
Ships same business day
$52.95

B & B Off Roads Kawasaki KLR 650 master cylinder guard is made from 2mm 5052 marine grade alloy and CNC machined in one piece for strength. All guards are supplied with all necessary mountings and stainless bolts. Made to cover and protects the rear brake master cylinder it looks great and is easy to install. Choose between polished or black polymer finish.

Choose Finish
Please contact us for availability information
$65.95
KLR650 '08 - '18
  • Designed to protect the headlight from flying rocks and possible crash damage
  • Fabricated from mild steel and expanded metal
  • Easy installation with all required hardware provided
  • Powder coated flat black to look good on any bike
  • Light weight with limited reduction in light output
  • Fits 2008-2018 Kawasaki KLR650's
Ships same business day
$110.95
KLR650 '87 - '07

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.

Ships same business day
$19.95
KLR650 '22 - '25

Provide protection for your motorcycle’s front brake and clutch levers with Barkbusters aluminum bar lever protection handguards. Model Specific, these guards feature heat treated full wrap aluminum backbones that mount at two points on each side for strength. Prevent costly damage to your motorcycle with Barkbusters aluminum bar lever protection handguards.

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Easy installation
  • Compatible with all Barkbusters deflector guards (not included)

Add Plastic Handguards for a complete kit.

Ships in 3-5 business days
$109.95
Universal fit. May require additional adjustment or modification.

To fit straight 22mm (7/8″) handlebar.

  • Barbusters strongest handguard EVER!
  • Designed for Enduro and Trail bikes.
  • Two mounting points secure the full wrap around aluminum design.
  • Compact curved profile to protect hands and levers during intense trail and tight bush riding.
  • Heat treated aluminum backbone for maximum strength.
  • Replaceable, high impact resistant EGO plastic guards included.
  • Large range of colors matched to popular motorcycle brands.
  • Deflectors available for increased protection (sold separate).
  • Easy installation.
  • NOTE: Not ideal for bikes with long clutch and brake levers.
Please contact us for availability information
$109.95
Universal fit. May require additional adjustment or modification.

For straight 7/8" handlebar

Protect your hands and levers with the Barkbusters Storm lever and weather protection handguards. Full wrap solid heat treated aluminum bars with secure two point mounts on each side provide strength while attractive and generous guards provide shelter from the wind and weather. Ride longer with the Storm handguards and complete mounting kit by Barkbusters.

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Easy installation
  • Tough and weather shielding Storm handguards
  • Aluminum backbones are compatible with all Barkbusters deflector guards

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right Storm plastic handguard deflectors
  • Installation instructions

Not recommended for Africa Twin, T7, Himalayan, or V-Strom. Please see specific listings for those models.

Choose Kit
Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
Ships same business day
$129.95
Universal fit. May require additional adjustment or modification.

For Straight 7/8" handlebar

Keep your hands and controls protected from the wind and impact with Barkbusters VPS lever and wind protection handguards. Heat treated aluminum backbones with two mounting points of these handguards provide the strength needed to prevent a tip-over from ending your motorcycle ride. Impact resistant deflectors, available in multiple colors, provide protection for your hands from the wind and brush. Ride longer, more comfortably with Barkbusters VPS lever and wind protection handguards

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Includes VPS left and right plastic deflectors
  • Easy installation

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right VPS plastic deflectors
  • VPS deflector fastening hardware
  • Left and right adjustable position wind extension deflectors
  • Installation instructions

Not recommended for Africa Twin, T7, Himalayan, or V-Strom. Please see specific listings for those models.

Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
Ships same business day
$134.95
Universal fit. May require additional adjustment or modification.

For Straight 7/8" handlebar

Contoured alloy hand guards with inner mounts, allow space for the clutch cable and brake hose.

Note: This kit includes the handguards only. Deflectors sold separate, can be added by selecting color from drop down menu.

For DR650 or other models with long levers add the optional universal fit Spacer Kit so you don't have to cut the balls off the end of your levers when installing these handguards. (May require additional adjustment or modification on some models.) 

Choose Handguard
Add Handguards - Extender, ProCycle
Ships same business day
$67.95
Universal fit. May require additional adjustment or modification.

To fit tapered 28.5mm (1 1/8") handlebar.

  • Barkbusters strongest handguard EVER!
  • Designed for Enduro and Trail bikes.
  • Two mounting points secure the full wrap around aluminum design.
  • Compact curved profile to protect hands and levers during intense trail and tight bush riding.
  • Heat treated aluminum backbone for maximum strength.
  • Replaceable, high impact resistant EGO plastic guards included.
  • Large range of colors matched to popular motorcycle brands.
  • Deflectors available for increased protection (sold separate).
  • Easy installation.
  • Note: Not ideal for bikes with long clutch and brake levers.

NOTE: will not fit Renthal Twin Wall or Barkbusters VSBar.

Please contact us for availability information
$124.95
Universal fit. May require additional adjustment or modification.

For Tapered 1 1/8" Handlebar

Protect your hands and levers with the Barkbusters Storm lever and weather protection handguards. Full wrap solid heat treated aluminum bars with secure two point mounts on each side provide strength while attractive and generous guards provide shelter from the wind and weather. Ride longer with the Storm handguards and complete mounting kit by Barkbusters.

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Easy installation
  • Tough and weather shielding Storm handguards
  • Aluminum backbones are compatible with all Barkbusters deflector guards

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right Storm plastic handguard deflectors
  • Installation instructions

Not recommended for Africa Twin, T7, Himalayan, or V-Strom. Please see specific listings for those models.

NOTE: tapered kit will not fit Renthal Twin Wall or Barkbusters VSBar

Choose Kit
Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
Ships same business day
$149.95
Universal fit. May require additional adjustment or modification.

For Tapered 1 1/8" handlebar

Keep your hands and controls protected from the wind and impact with Barkbusters VPS lever and wind protection handguards. Heat treated aluminum backbones with two mounting points of these handguards provide the strength needed to prevent a tip-over from ending your motorcycle ride. Impact resistant deflectors, available in multiple colors, provide protection for your hands from the wind and brush. Ride longer, more comfortably with Barkbusters VPS lever and wind protection handguards

Features:

  • Two mounting points provide secure protection
  • Full wrap guards
  • Heat treated aluminum backbone bars
  • Includes VPS left and right plastic deflectors
  • Easy installation

What's in the box:

  • Left and right aluminum backbone bars
  • Inner and outer handlebar mounting hardware for both sides
  • Left and right VPS plastic deflectors
  • VPS deflector fastening hardware
  • Left and right adjustable position wind extension deflectors
  • Installation instructions

Not recommended for Africa Twin, T7, Himalayan, or V-Strom. Please see specific listings for those models.

NOTE: tapered kit will not fit Renthal Twin Wall or Barkbusters VSBar

Add Barkbuster Indicator Lights
Add Resistor Set
Add Bar End Weights
Ships same business day
$154.95
Universal fit. May require additional adjustment or modification.

For Tapered 1 1/8" handlebar.

Contoured alloy hand guards with inner mounts, allow space for the clutch cable and brake hose.

Note: This kit includes the aluminum handguards only. Plastic deflectors sold separate, can be added by selecting color from drop down menu.

For DR650 or other models with long levers add the optional universal fit Spacer Kit so you don't have to cut the balls off the end of your levers when installing these handguards. (May require additional adjustment or modification on some models.) 

Choose Handguard
Add Handguards - Extender, ProCycle
Ships same business day
$67.95
Universal fit. May require additional adjustment or modification.
  • High-impact, composite injection-molded outer guard around an anodized aluminum inner guard
  • Includes an indexed steel bar-end insert that mounts solidly and prevents Rally Pro handguards from slipping – even under the most demanding conditions
  • Small integral spoiler incorporated into design
  • X-Strong universal silver mount kit that fits 7/8” (22mm), Pro Taper 1 1/8"(28mm), Magura and Twin Wall aluminum handlebars included.

Some models with adjustable windscreens may need the windscreen rotated forward, such as the Royal Enfield Himalayan, to avoid contact at full lock. These are not compatible on Honda CB500X's and Honda Africa Twins.

 

Ships same business day
$104.95
Universal fit. May require additional adjustment or modification.

These handguards come with mounts that will work on both standard and and oversize bars. The aluminum wrap-around bar is the biggest on the market with two large plastic shields that are also some of the largest available. The X-Factor hand guards offer great protection from the elements, especially during those colder months when you're trying to stretch out your riding season.

Works with 7/8" or 1-1/8" bars.

X-Factor guards may require you to cut your lever ends down, or use short levers.

Ships same business day
$139.95
Universal fit. May require additional adjustment or modification.

The X-Factory Handguards from Acerbis feature a steel bar wrapped with an injection molded Nylon composite. A replaceable dual injected polypropylene shield mounts to the bar offering insurmountable protection from roost, debris, and extreme conditions.

A universal mount kit is included that allows for mounting on either 7/8" or 1 1/8" handlebars.

Will not fit XT250 with stock handlebars (oversize bars ok). Recommend Acerbis Rally Pro X-Strong to clear master cylinder.

Ships in 3-5 business days
$99.95
Universal fit. May require additional adjustment or modification.

Construction of these handguards feature heavy duty aluminum guards with colored plastic deflector shields. They offer great protection from those trees that jump out at you on the trail and the cold wind and rain you encounter on the street. They feature a deep bend on the outer bar end for maximum freedom of hand placement and high quality bar mounts on the inside.

Select your desired color. 

Must add the corresponding size mounts to fit your handlebar.

For DR650 or other models with long levers add the optional universal fit Spacer Kit so you don't have to cut the balls off the end of your levers when installing these handguards. (May require additional adjustment or modification on some models.) 

Please Note: These handguards do not fit the Yamaha T7

Add Required Mounts
Add Handguards - Extender, ProCycle
Ships same business day
$93.95
Universal fit. May require additional adjustment or modification.

FUZION guard feature the ultimate in hand protection with a unique design and flexible yet durable material. 

The expanded coverage area sweeps back toward your hand significantly increasing coverage making it perfect for cold, muddy or wet conditions. 

The FUZION features a unique two position mount and is constructed of molded light-weight closed-cell AEPE foam, which is crush-proof, water proof and extremely durable. 

The FUZION will work great for road of offroad riding, where wind deflection is important, and or bouncing off trees is a common occurrence. 

Kit includes mounts. Optional replacement mounts available.

Choose Type
Ships in 3-5 business days
$99.95
Universal fit. May require additional adjustment or modification.
  • Designed to minimize handlebar vibration for Barkbuster Handguards that can’t accomodate OEM handlebar weights.
  • Sleek aerodynamic look.
  • Forged Steel with powder coat finish.
  • Fit in conjunction with most Barkbusters backbones (except EGO).
  • Fits externally to the VPS backbone.
  • Available in black.
  • Sold as a pair

Weight:
360 grams/pair or
180 grams/each

Fitment Notes: If you have a hardware kit listed below see special fitting notes as additional parts may be required

BHG-010             Requires two additional M6x40mm countersunk bolts

BHG-032             R1200GS/A requires two additional M8x55mm countersunk bolts

BHG-045              G650GS requires two additional M6x65mm countersunk bolts

BHG-050              Will not fit

BHG-051              Requires two additional M6x50mm countersunk bolts

BHG-059              Tiger XC, XCA & XCX (all ’15 on) use M6x45mm bolt from BHG-059 kit

BHG-075              Will not fit

BHG-079              Will not fit

Ships same business day
$64.95
Universal fit. May require additional adjustment or modification.

To be fitted to the top of the Barkbuster EGO handguard.

  • Easy installation.
  • Can be removed in minutes for a more compact feel.
  • Deflectors provide maximum protection and coverage from the elements.
  • Deflector Set available in black or white to suit your style.
  • Includes two deflectors and mounting screws.
Please contact us for availability information
$24.95
Universal fit. May require additional adjustment or modification.

Fits Moose and other aluminum hand guards

  • Aerodynamic and stylish design
  • Protect hands from brush, water and cold wind
  • Simple installation
  • Sold in pairs
Ships same business day
$24.95
Universal fit. May require additional adjustment or modification.

Don't cut the ball ends off of your levers! These billet spacers move your hand guards outward to allow clearance for the full length of the stock levers. Designed to fit steel or aluminum bars. Includes longer stainless steel mounting bolts.

Developed for the DR650 but may work on other models with long levers. (May require additional adjustment or modification on some models.) 

  Not compatible with Acerbis and Emgo hand guards

Ships same business day
$32.95
Universal fit. May require additional adjustment or modification.

You can keep your Cycra handguards even if you upgrade your handlebars to a different width.  

Replacement mounts that keep your Cycra handguards fresh and tight.

CNC-machined from billet aluminum for the best fit and strength.

Please Note: These handguards do not fit the Yamaha T7

Choose Handlebar Size
Ships same business day
$49.95
Universal fit. May require additional adjustment or modification.

Replacement handguards for your Acerbis set up. Tough Polypropylene shields with a larger 6" outer diameter, built for extreme riding conditions.

Ships in 3-5 business days
$22.95
Universal fit. May require additional adjustment or modification.

Maximize your wind protection with the Barkbusters largest handguard plastic! For use with single sided Storm mount and all Barkbusters backbone handguards

Ships same business day
$44.95
Universal fit. May require additional adjustment or modification.

Replace the deflectors on your aluminum bar backbones with Barkbusters VPS wind protection replacement handguards.

Ships same business day
$49.95
Universal fit. May require additional adjustment or modification.

Replacement handguards for your Cycra set up. Injection-molded high-impact plastic replacements. Includes all hardware needed for mounting.

Ships in 3-5 business days
$24.95

Mount Barkbusters standard aluminum bar handguards to 1-1/8" motorcycle handlebars with the Barkbusters 1-1/8 inch (28.5mm) handlebar saddle clamp set.

What's in the box:

  • 4 peice saddle clamp set
  • 2 complete saddles
  • Installation instructions
Ships same business day
$24.95
Universal fit. May require additional adjustment or modification.
  • VPS Skid Plate (set of 2).
  • Fit in conjunction with VPS plastic guards on a Barkbusters backbone.
  • Protects the outer edge of the aluminum backbone.
  • Adds a stylish finish to the handguard.
  • Available in Black only.
Ships same business day
$19.95
Universal fit. May require additional adjustment or modification.

Droppin’ into the weather? Combine Bushwackers Hand Guards with rigid hand guards/deflectors and heated grips for the ultimate protection against the elements. Ride safer and longer with warm, dry and clean hands and controls. Essential gear for motorcycles, snow bikes and snowmobiles.

  • Cold/wet weather comfort
  • Brush, mud and trail protection
  • Strap on/off in seconds
  • Multiple mounting configurations to fit most motorcycle makes/models equipped with rigid hand guards and/or deflectors
  • Tough stretch polyurethane strap (can be used separately)
  • Custom wind foil shapes
  • No stitching or pieces to fail
  • When not using Bushwackers Hand Guards, straps have a thousand other uses: Lash water bottles, fuel, gear to tail rack. Hold flashlight in place while working in dark. And many others!
  • Made in USA

REQUIRED EQUIPMENT: Motorcycle must be equipped with rigid hand guards or deflectors to support Bushwackers while riding.

Materials: Corona (UV) Treated, Matte Finish, .055 Gauge Polyethylene Plastic
Dimensions (flat): 13.5″ (length from end closest to bar clamp to end closest to bar end) x 16″ (widest part at end of bars) x 6″ (narrowest part nearest center of bar)

Ships in 3-5 business days
$59.95
Universal fit. May require additional adjustment or modification.

Extra protection in bad weather to help keep your hands warm and dry. These nearly double the protection from most plastic type deflectors.

The outer shell is made from heavy-duty 500-denier nylon with 1/2" closed cell foam to keep the wind, cold and rain off of your hands.

Ships same business day
$35.95
Universal fit. May require additional adjustment or modification.

Extend your comfortable riding season with Barkbusters BBZ cold weather protection handguards. Designed to fit with or without existing Barkbusters backbones or handlebar weights, these guards offer superb wind protection without limiting access to your grips or controls. Simple to install, they can be mounted or removed within ten minutes without permanent modifications. Ride with less bulky gloves in colder weather with the Barkbusters BBZ cold weather protection handguards.

Features:

  • Fits most motorcycle handlebars
  • Maximum cold weather protection
  • Compatable with or without Barkbusters backbones
  • Lined with waterproof membrane
  • Windproof
  • Full wrap design
  • Allows full access of controls
  • Does not block view of handlebar thumb controls
  • Simple to install and remove

Whats in the box:

  • Two BBZ cold weather handguards
  • Mounting hardware
  • Instructions
Ships in 3-5 business days
$104.95
Universal fit. May require additional adjustment or modification.

It may not surprise you that they are covered with HippoSkin™, their waterproof outer shell, and insulated with a generous layer of HippoFat™, a warm, flexible, closed cell foam insulation—both are designed to keep inclement weather away from your hands.

Sold in pairs.

Hand/brush guards are required for proper fitment and for safety reasons.

Hippo Hands go on and off in seconds and never require tools or hardware.

The Backcountry is 9" deep.

If you like to stand and ride, this is the model for you! But… these hand covers also fit to just about any bike. They are also a great option for cruisers with hand guards or lever guards.

They feature a durable, quilted interior and flexible, neoprene cuff which ensures a great fit on so many bikes. The Backcountry is their smallest, most easily adaptable hand cover. 

The Backcountry features a front reflective panel for higher visibility in low light situations.

Choose Model
Ships same business day
$129.95
Universal fit. May require additional adjustment or modification.

The OBR ADV Gear Enduro ¾ Grip Mitt is your answer to cold fingers! Our ¾ open design terminates right at the wrist, but still offers full coverage of the hand while blocking the swirling air flow that freezes finger tips. Their ¾ open design does not cover important controls such as Hi/Lo Beam, Turn Indicator, or Kill Switches making this Grip Mitt perfect for both Off Road, Enduro, ADV, and ATV applications with full wrap hand guards.

Features

  • High strength and water resistant 1680d Ballistic Nylon construction 
  • Universal easy on/off Velcro snap strap attachment system
  • Reflective Front Strip for High Visibility
  • ¾ Open design provides full coverage of the hand while not impeding controls
  • Works with OEM and Full Shield (Cycra/Trackside) style hand guards (Hand guard system required for attachment)
Ships same business day
$123.95