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Exhaust

Muffler

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new exhaust gasket that goes between the header and the muffler.

Add Muffler Gasket
Add Anti-Seize
Ships same business day
$488.95

X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.

The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.

The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.

They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.

The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.

The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.

The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.

 

Ships in 3-5 business days
$491.95

Gasket

This is the gasket used between the header pipe and the stock muffler. This gasket is not needed for aftermarket mufflers!

Ships in 1-2 weeks
$32.95

Engine

Spark Plug

KLR650 '08 - '26

Keep your motor running right with fresh spark plugs!

NGK is one of the world's largest manufacturer of spark plugs, whose products are used as original equipment (OE) on countless motorcycle and automobile models.

  • High-quality materials and superior construction for serious power and reliability
    • Pure alumina silicate ceramic insulator provides high strength and better heat transfer
    • Deep-seated copper core for a wider heat range
    • Nickel alloy tip for longer life
    • Trivalent metal plating provides superior anti-corrosion and anti-seizing properties
  • Choosing the right high-quality plugs prevents fouling from running too cool and preignition from running too hot
  • NGK plugs available for almost every application and riding style
Add Anti-Seize
Ships same business day
$3.95
KLR650 '87 - '26

Iridium spark plugs are made with premium quality materials.

Iridium plugs last longer than standard ones, meaning you won't have to replace them as often.

  • The ultimate in the evolution of spark plug technology and performance from an industry leader
  • The iridium electrode is 25% smaller than a platinum electrode, and it's just 1/4 the size of a conventional nickel electrode
  • Ultra-small diameter center electrode reduces voltage requirement and extends ignition system life
  • Metal shell plating has enhanced anti corrosion qualities

Sold individually, unless otherwise stated.

Add Anti-Seize
Ships same business day
$12.95

Clutch

KLR650 '87 - '95

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty cork-based facings for smooth clutch take-up. Allows modulation, unlike paper clutches which tend to snatch.

Select Year
Ships in 3-5 business days
$108.95

Drivetrain

Chain Guide

KLR650 '87 - '07

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Select Year
Ships same business day
$51.95

Body

Headlight Cowling

KLR650 '87 - '07

Quality replacement headlight fairing for Gen 1 KLR650.

Available in 4 colors.

Ships in 3-5 business days
$146.95

Front Fender

KLR650 '87 - '07

Replacement front fender by Maier that will fit great on your Kawasaki.

Available in 4 colors.

Ships in 3-5 business days
$100.95

Rear Fender

KLR650 '87 - '07

New replacement rear fender for the Gen 1 KLR650.

Available in 4 colors.

Backordered: Waiting for stock from suppliers to fulfill orders placed on or after August 2025
$112.95

Brakes

Caliper Rebuild Kit

Rotor

KLR650 '87 - '07

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

Ships in 3-5 business days
$133.95

Frame

Footpegs

2 high-quality bushings per set. They recommend changing bushings every 40 hours or at least once a year to get the best performance out of a set. If you are on an Adventure Bike and are doing a lot of road miles they recommend swapping out bushings once a year to ensure that you get the most vibration dampening of the bushings.

Every new set of pegs comes with a 90A bushing installed. This is a medium flex rating. 
80A is the softest and 95A lock-out is the stiffest and has the least amount of flex.

The bushings act like the suspension on your bike. With bushings, there are a couple of things to think about. The more firm the bushing the more durable and longer it will last. They use a durometer, a hardness scale 0 being the softest and 100 being the hardest. They don't go below a80 because they found that durability isn't great below this but have tested as low as a60 bushings. A bigger person that rides enduro-style terrain might want an a96 or a98 rated bushing. A lighter person might want the opposite but in the end, it comes down to personal preference. 

The bushings are high quality yet inexpensive (they achieve this because they use skateboard bushings that are already developed and produced in massive quantities around the world) and a wear item designed to be replaced each season or depending on how hard or often someone rides.  

For use on Motion Factory Foot Pegs Only

Ships same business day
$8.95
KLR650 '87 - '18

The IMS Pro-Series foot pegs are made of stainless steel and are hard coated to prevent drooping. 

They are the original Cast 17-4 Stainless steel pegs that revolutionized the foot peg market.

These pegs are 50mm(1.95") x 78mm(3.1"). 

Ships in 3-5 business days
$118.95
KLR650 '87 - '26

The ultimate Adventure peg, from the folks at Fastway - Pro Moto Billet. This peg is big enough to stand on all day with no fatigue, it measures 2.25" front to back and is 4.75" wide.

In addition to the big size, you can also adjust the camber with their patented FKMS Kamber bolt. ´Tilt´ your pegs to increase comfort, or to give better squeeze on your bike. You can further customize them with 3 styles of patented adjustable threaded cleats. Take your traction from comfortable to gnarly. Fastway Adventure pegs come with two sets of F3 cleats, one standard, one long.

These Adventure pegs are offered in several colors, but some colors may require extra time, call for availability.

Mounting these pegs to your KLR takes just a bit of work.

Please see link to the instructions below. These apply to the ADV and Evolution AIR Peg as well as the Evolution II pegs referred to in the instructions.

Add Foot Peg Cleats, Fastway
Ships same business day
$349.95

Wheels

Bearings

KLR650 '87 - '18

Rear wheel bearing kit contains all of the bearings and seals required to re-fit a wheel.

Wheel bearings typically fail from water and dirt contamination. These wheel bearing were developed in partnership with KML Bearing and is designed for the difficult operating environment of the Power Sport industry.

Premium EMQ quality, hi-speed-bearing featuring low drag, double lip rubber seals which provide superior exclusion of water, dirt and to improved grease retention.

Type TC Nitrile Elastomer wheel seals are specifically designed to keep out water and dirt.

Packed with Chevron SR1-2 high-performance grease with rust and oxidation inhibitors.

The rubber coated outside diameter creates an optimum seal at the hub.

Steel garter spring guarantees constant pressure on the axle shaft over the life of the seal.

Kit Contents
DescriptionQTY per Kit
Ball Bearing3
Select Product
Ships in 3-5 business days
$19.95

Armor - Bike Protection, $25 and Under

Headlight Guard

KLR650 '87 - '07

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.

Ships same business day
$19.95

Controls

Levers

KLR650 '87 - '18

Replacement shift lever with folding tip.

Choose Length / Color
Ships in 3-5 business days
$46.95

Suspension

Forks

Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs.

They will make a big improvement in the front forks while still delivering a smooth ride. Sold in pairs.

Choose Model Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Ships in 3-5 business days
$131.95

You can adjust the preload on your KLR shock easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.

Choose Year
Ships same business day
$208.95

Fuel and Intake

Air Filter

KLR650 '87 - '26
  • Increased air flow over the stock air filter
  • Designed to increase horsepower and throttle response
  • Easily fits inside the factory air box
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions
  • Four layers of premium cotton gauze provides outstanding filtration
  • Washable & re-usable, never wears out
  • One filter will last the lifetime of your bike
Add Air Filter Care Kit
Ships in 3-5 business days
$79.95