DR650

The Suzuki DR650 is a long-standing model in Suzuki's lineup, introduced in 1990 as a replacement for the DR600 model. The DR is a 644 cc, 4-stroke, single cylinder, SOHC, 4-valve, air/oil cooled dual-sport motorcycle with a counterbalanced engine that develops 36 horsepower. It has a 13 L fuel tank.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

520x114 ('90-'95)

525x110 ('96-Cur)

16T ('90-'95)

15T ('96-Cur)

42T ('90-'95)

42T ('96-Cur)

90/90-21 120/90-17

DPR9EA-9 ('90-'95)

CR10E ('96-Cur)

 

Featured Products

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA ProCycle Approved

Exhaust System: ProCycle SS1 Muffler & SS Pro-Flow Headpipe

DR650 '96 - '21
Add Exhaust Gasket
Add Spark Arrester
$629.95

Buy both and save. Includes the ProCycle SS1 muffler and the ProCycle SS Pro-Flow head-pipe.

  • The SS1 muffler is our own maintenance free exhaust for the DR650.
  • The 3 chamber design never requires any repacking. It flows well and sounds great.
  • All stainless steel welded construction.
  • In-house testing showed a 85dB sound level using the USFS J1287 testing procedure.
  • Our SS Pro-Flow head-pipe is a high quality 1-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".
  • Will bolt right on with no modifications needed.
  • This muffler/ head-pipe combination does not require a stock muffler joint gasket, eliminating the hump in flow. We do recommend a new exhaust gasket when installing your new SS Pro-Flow head-pipe.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Camshaft Rocker Arms with Adjusters, Premium Hard-Welded

DR650 '96 - '21
$299.95

An upgrade over stock, these hard-welded premium rockers are highly recommended when upgrading your camshaft.

Kit includes all new OE adjuster screws and lock nuts.

Please see required core information below.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA ProCycle Approved

Side Cover Saddle Bag Guards, Procycle

DR650 '96 - '21
Choose Package
$129.95

ProCycle side panel guards to keep your saddlebags from fouling the side covers. Constructed from mild steel tubing that is powder coated black for nice long lasting good looks.

Add Moose 20L Saddlebags for a very economical luggage solution.

 

 

Engine

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Big Bore Kit, 660cc Wiseco

DR650 '90 - '95
$268.95

Wiseco 96mm piston with rings, wrist pin, circlips, head gasket, and base gasket. Requires your cylinder to be bored to fit the larger piston.

Special order item. Allow 10 extra days for delivery.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA ProCycle Approved

Big Bore Kit, 790cc

DR650 '96 - '21
Sleeve/Cylinder Options
$699.95

The 790cc Big Bore Kit includes a custom made, forged 9.5:1 piston with rings, wrist pin and circlips. A custom made multi-layer steel head gasket, OEM metal base gasket, tensioner gasket, and cam bolt lock plate and a ProCycle specific big bore cylinder sleeve.

Cylinders with 790 sleeves installed are in stock, but we must have your original cylinder as a 'core'. These cores allow us to keep up this program and it is nothing more than an exchange - we give you ours, you give us yours.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Piston Kit w/ Gasket Set, 10.5:1 JE High Compression

DR650 '96 - '21
$219.95

Raises compression from stock 9.5:1 to 10.5:1 for more power, torque and snappier engine response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Includes rings, pin, clips, and top end gasket set with valve stem seals and metal base gasket. Fits the standard size stock bore.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Piston Kit, 10.5:1 JE High Compression

DR650 '96 - '21
$169.95

Raises compression from stock 9.5:1 to 10.5:1 for more power and snappier response. The high quality forged piston from JE is almost a full ounce lighter than the stock cast piston. This makes for less vibration and a smoother running motor. Fits the standard size stock bore.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Piston, Top End Complete Performance Kit

DR650 '96 - '21
$649.95

The Complete Top End Performance Kit includes:

10.5:1 compression JE piston with rings, wrist pin and circlips (the actual measured stock compression is only 8.7:1).
Stage 2 Web Cams high performance camshaft for more power (reground from brand new OEM Suzuki camshafts).
Top end gasket set with metal base gasket.

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We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cam Bore Plug

DR650 '96 - '21
$4.95

This is the little rubber plug on the right hand side of the cylinder head. Replace this plug to avoid having an oil leak after disassembling your top top end.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cam Chain Manual Tensioner

DR650 '96 - '21
Add Gasket
$62.95

Solid reliability and easy installation. This manual tensioner is a good upgrade for any modified motor, especially if it is ridden hard. A new gasket is included.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cam Chain Tensioner Gasket

DR650 '96 - '21
$4.95

A Suzuki OEM gasket for the Cam Chain Tensioner. You are going to need it if you work on your starter motor. It is not a good idea to re-use this gasket. If it blows out, it will dump a large amount of oil onto your right foot.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Cam Chain Tensioner Tool

DR650 '90 - '21
$64.95

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Camshaft Rocker Arms with Adjusters, Premium Hard-Welded

DR650 '96 - '21
$299.95

An upgrade over stock, these hard-welded premium rockers are highly recommended when upgrading your camshaft.

Kit includes all new OE adjuster screws and lock nuts.

Please see required core information below.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Camshaft, Performance Web Cam

DR650 '96 - '21
$429.95
  • Our own #190 cam profile offers more lift to give better low-end and mid-range punch and more duration to keep the motor pulling hard in the upper RPMs.
  • Our performance cams are reground from OEM camshafts - no core charge or return required.
  • We recommend a high compression or big bore piston to get the most out of your performance camshaft.
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We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Valve Head, Big Oversized

DR650 '96 - '21
$1,250.00

Cylinder head upgrade. Features CNC machined port shapes, larger high performance valve seats and custom made valves. Valve sizes are increased from the tiny stock 33mm intake & 28mm exhaust to 36mm intake & 32mm exhaust. This is not a radical modification. These bigger valves bring the valve sizes up to what would normally be found on other brands of 650 singles.

Big Valve Heads are sold only on an exchange basis. We need your stock head for the next batch of modified heads.

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 We strongly recommend checking valve to piston clearance when installing oversized valves.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Stem Seals

DR650 '96 - '21
$19.95

A set of four high quality valve stem seals.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valves & Seats, Oversize

DR650 '96 - '21
$379.95

4 custom made valves and 4 'Nickel Aluminum Bronze' valve seats. Valve sizes are 36mm intake (up from 32) & 32mm exhaust (up from 28). Requires professional installation.

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 We strongly recommend checking valve to piston clearance when installing oversized valves.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fan Kit, Trail Tech

DR650 '96 - '21
$159.95

Ride in warm temperatures a lot? Worried about your motor oil just getting too hot? The Trail Tech Universal Fan Kit mounts up to the backside of the DR's oil cooler to draw cool air across it and keep those oil temps down. An electronic temperature sensor mounts to the fan, no need to cut any fluid lines, and automatically turns the fan on when needed to keep the temperature in the optimum range.

The activation sensor can be set wherever you like to keep the temperature right where you want it. Backlit for easy viewing anytime it also includes a volt meter.

Kit Contents

  • 4 inch SPAL fan
  • TTV Temp Meter
  • Temperature Sensor
  • Complete Wire Harness
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Cooler Emergency Bypass

DR650 '96 - '21
$39.95

What would you do if your oil cooler was damaged way out in the bush? We have a simple solution. This kit allows you to bypass the oil cooler and both oil lines and insure that the top end continues to get the oil it needs to stay healthy. Simply remove the stock oil lines from the motor and attach one end of the bypass at the head and the other end at the engine side case. Be sure to leave the original o-rings in place.

Small, light weight and easy to carry. You may never need it but if you do it will save you a lot of walking!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Temp Sensor, Warp 9 Racing

DR650 '96 - '21
$54.95
  • Protect your DR650 from overheating.
  • Inline temp block kit works with Trail Tech computers Striker, Vapor, Voyager, Voyager Pro, and all TTO temp meters. 
  • Installs between the oil cooler and top oil supply line, giving a cooled oil temp reading.
  • Includes 3 new o-rings, and 2 longer bolts, as well as the Trail Tech m6x1.0 temp prob.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Countershaft Oil Seal

DR650 '96 - '21
$8.95

This is a genuine Suzuki part. We recommend installing a countershaft seal retainer to prevent the countershaft seal from popping out while riding.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Countershaft Seal Retainer

DR650 '96 - '21
$22.95

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Neutral Sending Unit (NSU) Safety Wire Kit

DR650 '96 - '21
$49.95

The Neutral Sending Unit "NSU" on the DR650 can be a problem. The factory screws tend to loosen over time. You really would not want them to get loose in your motor! The permanent solution is to safety wire them. We looked high and low and finally found pre-drilled screws in the correct length and thread pitch. Here we offer a complete kit to take care of those pesky screws.

If you don't do this, you don't have a screw loose, you have TWO screws loose!

Kit Contents

  • 2 drilled stainless steel screws
  • Plenty of safety wire
  • Wire twisting tool
  • New lock tab for the clutch hub
  • New clutch cover gasket
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Starter Cap, Ball Bearing Warp 9 Racing

DR650 '96 - '21
Add Starter Brush Kit
$64.95

The starter bushing in the DR650 leads a tough life. Exhaust heat and minimal lube from the factory take their toll. Warp 9 has a high quality solution - a billet starter cover with a sealed ball bearing.

  • CNC machined starter endcap
  • Black anodized for good looks
  • High Speed Abec 3 double sealed roller bearing installed
  • Reduced amperage needed to start bike
  • Brushes will have extended life
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Starter Motor

DR650 '96 - '21
$149.95

New starters that are manufactured to meet or exceed OEM specifications. Pull out your old starter, put in this new one and go riding. These units are built to provide a longer life than the OEM unit with these features:

  • The armature is insulated for rust and corrosion protection
  • Rubber seals on the top and bottom of the unit ensure a dry operation
  • 90/10 copper bushings
  • Extended shaft replaces long or short shaft OEM starters
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Transmission Third Gear Set

DR650 '96 - '21
$499.95

This 3rd gear set is made for us by Nova Racing Transmissions in England to replace the fragile stock third gear set. These folks build complete transmissions for World Superbike teams among others, so we believe them to be highly qualified to build this set of replacement gears.

These gears are made from a high quality special alloy steel and then heat treated and superfinished. The mainshaft drive gear and the countershaft driven gear are sold only as a set.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Kit, Barnett

DR650 '96 - '21
$189.95

Barnett high performance clutch set. Includes 8 Kevlar friction plates, the 7 'loose' steel drive plates, stronger springs and a high quality clutch cover gasket.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Kit, DP Premium

DR650 '96 - '21
$179.95

Top quality friction plates, steel plates and heavy duty springs from Dunlop. Don't forget to use a new clutch cover gasket.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Kit, EBC DRC Series

DR650 '96 - '21
$129.95

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty facings for smooth clutch action. Allows modulation, unlike paper clutches which tend to snatch. Don't forget to add a fresh gasket.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Springs, Heavy Duty Barnett

DR650 '96 - '21
$18.95

Barnett clutch springs are made from the finest materials available.

Heavy Duty Barnett clutch springs are pre-set, shot-peened, and heat treated for performance and durability.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Thrust Washer and Bushing Set

DR650 '96 - '21
$29.95

Dragging clutch? Hard to find neutral? Maybe it feels like it doesn't fully release. These problems can be caused by worn thrust washers in the clutch assembly. Most DR650s show wear on these items. Kit includes #2, #3 and #8 in the diagram.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket Set, Complete w/ Oil Seals & Metal Base Gasket

DR650 '96 - '21
Add Gasket Remover
$114.95

Complete set of engine gaskets and oil seals. Includes the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

Kit Includes:

  • Factory Suzuki metal base gasket
  • Head gasket
  • Clutch cover gasket
  • Cam chain tensioner gasket
  • Mag cover gasket
  • Exhaust gasket
  • All oil seals
  • All o-rings
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket Set, Top End w/ Metal Base Gasket

DR650 '96 - '21
Add Gasket Remover
$54.95

Top end gasket set with the addition of a factory Suzuki metal base gasket. A metal base gasket is essential because paper base gaskets will fail in the DR650.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket, Clutch Cover

DR650 '96 - '21
Add Gasket Remover
$17.95

High quality clutch cover gasket. If you are servicing your clutch, a new gasket will prevent oil leaks.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Gasket, Stator Cover

DR650 '96 - '21
Add Gasket Remover
$17.95

High quality left side case gasket. If you are servicing your stator or starter clutch gears, a new gasket will prevent oil leaks.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Engine Plugs, Timing Inspection

DR650 '96 - '21
Choose Color
$39.95

Billet plugs for your left side case. Includes both the timing mark plug and the crankshaft access plug.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

O-Ring Kit, Oil Change

DR650 '96 - '21
$8.95

Fresh o-rings to ensure your DR650 stays oil-tight and leak free. Includes one of each: oil filter o-ring, filter cover o-ring and filler plug o-ring
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

O-Ring Kit, Valve Cover

DR650 '96 - '21
$9.95

A pair of factory OEM o-rings for the valve covers. Your valve cover o-rings live in one of the hottest parts of the engine and have a pretty short life. Replace them on your next valve adjustment to prevent oil leaks.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Change Complete Kit

DR650 '96 - '21
$52.95

This is all you need to not only change your oil, but protect your motor as well. We include a magnetic drain plug, oil filter magnet to help catch stray metal pieces, a 10-pack of oil filters, and new O-Rings to replace any you have that may be leaking or worn.

  • Magnetic Drain Plug
  • Oil Filter Magnet
  • O-Ring Kit
  • 10-Pack of Oil Filters
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Change Tune-Up Kit, Complete

DR650 '96 - '21
Select Air Filter & Spark Plugs
$134.95

The Total Tune-Up Kit. All the parts you need to do a complete tune-up on your beloved beast.

  • Valve Adjustment Wrench
  • Feeler Gauges (.004" & .008")
  • Breather Filter
  • 10-Pack of Oil Filters
  • Magnetic Drain Plug
  • Oil filter magnet
  • O-Ring Kit
  • Twin Air Filter
  • CR10E Spark Plugs
  • OPTION - K&N Air Filter w/ProCycle Wrap (replaces Twin Air)
  • OPTION - CR10EK Dual Electrode Spark Plugs (replaces CR10E plugs)
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filler Cap, Billet

DR650 '96 - '21
Choose Color
$25.95

The PSR Oil Filler Caps are CNC machined from high quality aluminum and come with an E-clip that is already safety wired to a mounting tab. The wire is covered with silicone tubing that will not melt or discolor. Available in silver, black and gun metal.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filler Cap, Billet Warp 9 Racing

DR650 '96 - '21
Choose Color
$20.95

New from the folks at Warp 9, a CNC billet machined Oil Filler Cap. Available in Blue or Black and it includes a new O-ring! To make removal as easy as possible, the center tab takes a 12mm wrench perfectly, or a 1/4" ratchet drive in the center! On each end of the center tab is a drilled hole should you find it necessary to safety wire your filler cap in place.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter Magnet

DR650 '90 - '21
$13.95
  • Reduce wear, and significantly increase your engine life.
  • Easy to install. Place on outer side of filter.
  • Powerful magnet traps abrasive metal particles down to 1 micron. OEM oil filters only filter particles down to 90 microns, leaving behind the most harmful particles to circulate through your engine.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter, Reusable Stainless Steel Scott's

DR650 '96 - '21
$72.95

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area than other filters in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute". The pleat seam is welded, able to withstand up to 600 degrees, not glued, like paper filters.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter, Value 10-Pack Hi-Flo

DR650 '90 - '21
$36.95

Providing unbeatable performance and exceptional value, Hi-Flo is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.70 per filter with our value 10-pack!

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug Washers, 14mm

DR650 '96 - '21
$6.95

It is a good practice to replace your sealing washer with every oil change. These 10 piece kits are made up of 5 Copper washers and 5 Aluminum washers. The manufacturer recently decided to make half of the kit Copper washers as that is the material of choice for many OEM manufactures. This gives you the opportunity to decide which you prefer, but either will work great at creating a leak-free seal between the case and the drain plug.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Drain Plug, Magnetic

DR650 '96 - '21
$14.95

Extra protection for your motor. A strong magnet at the end of the plug picks up metallic flakes in your oil.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug Caps, NGK

DR650 '96 - '21
$11.95

Direct replacement for old or broken stock spark plug caps, made by industry leader NGK. Spark plug caps contain a resistor that can burn out with age. Fresh caps ensure your motor gets a strong spark. Sold in pairs.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, Dual Electrode NGK

DR650 '96 - '21
Choose Spark Plug
$17.95

Keep your motor running right with a fresh plug.

A Dual Electrode spark plug will last longer than a single electrode plug because the wear is shared between the electrodes.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, E3

DR650 '96 - '21
Add Lubricant
$19.95

E3 Resistor Spark Plugs

  • Unique electrode shape maximizes the power created by the spark plug – Diamond Fire technology
  • Electrode is a combination of performance and technology that results in an improved flame kernel shape
  • This flame front ignites the bulk air/fuel mixture faster, moves heat into the combustion chamber faster and creates a more localized pressure front for faster pressure rise during the cylinder power stroke
  • The result is more complete combustion and an improvement in engine performance
  • A truly premium performance plug
  • Sold individually, unless otherwise stated.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, Iridium NGK

DR650 '96 - '21
Choose Spark Plug
Add Lubricant
$23.95

Iridium spark plugs are made with premium quality materials.

Iridium plugs last longer than standard ones, meaning you won't have to replace them as often.

  • The ultimate in the evolution of spark plug technology and performance from an industry leader
  • The iridium electrode is 25% smaller than a platinum electrode, and it's just 1/4 the size of a conventional nickel electrode
  • Ultra-small diameter center electrode reduces voltage requirement and extends ignition system life
  • Metal shell plating has enhanced anti corrosion qualities

Sold individually, unless otherwise stated.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Spark Plug, Standard NGK

DR650 '96 - '21
Choose Spark Plug
Add Lubricant
$11.95

Keep your motor running right with a fresh plug.

NGK Spark Plugs is the largest OE supplier and manufacturer of spark plugs in North America.

  • Superior construction for serious power
  • NGK makes plugs for almost every application and riding style
  • Versatile plugs with wide operating heat ranges prevent fouling from running too cool and preignition from running too hot
  • Feature high alumina ceramics for improved heat dissipation and electrical insulation, deep-seated copper core for a wider heat range and a nickel alloy tip for longer life

Price reflects the quantity of spark plugs required for your make and model.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Service & Repair Manual, Clymer

DR650 '96 - '21
$36.95

Clymer motorcycle repair manuals are written specifically for the do-it-yourselfer. Whether it's routine maintenance or more extensive repairs involving engine and transmission disassembly, Clymer repair manuals provide all the information you need about your motorcycle. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

The DR650 manual features 278 pages of color wiring diagrams, illustrations and photographs. There are 15 chapters, ranging from general information and troubleshooting to brakes, suspension and full color wiring diagrams.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Service & Repair Manual, Factory Suzuki

DR650 '96 - '21
$94.95

The genuine factory shop service and repair manual. This is the reference manual Suzuki dealers use in their service departments. It has all the necessary info to do any maintenance or repairs to your DR650.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Camshaft Installation Tool Kit

$199.95

Includes degree wheel, dial-gauge, multi-position stand, extension, 3-sizes of positive-piston stops, and a handsome wooden carrying case.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Holding Tool

$28.95

Made from medium carbon steel with hardened jaws. It features spanner pins and the jaws open up to 5" wide. It's ideal for holding clutch hubs, flywheels, gears, sprockets, etc. Made by Motion Pro.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Clutch Holding Tool

DR650 '96 - '21
$22.95

Need to remove your clutch assembly to get at that dreaded neutral safety switch? This holder is the quickest and easiest tool out there to get a grip on that hard to handle hub. Laser cut to the exact pattern that EBC makes their clutch plates from, it makes loosening and re-tightening the clutch nut easy. All of that and no worries about doing any damage to your expensive clutch hub.

Bottom line, if you have to hold your clutch hub to remove it, there is no better way to do it.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Crank Case Separator Tool Set

$79.95

This tool is designed to separate vertically split crank case halves on two and four stroke engines. Adjustable arms allow it to be used on multiple bolt patterns found on a variety of makes and models of motorcycles. Industrial grade steel construction with black oxide finish for long service life. Comes with 8mm mounting bolts and 6mm adapters. Protective carrying case included.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Flywheel Puller

DR650 '96 - '21
$79.95

Special tool to remove the flywheel from the end of the crankshaft.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Oil Filter Removal Tool, Motion Pro

$9.95

For easy removal of recessed oil filters.

Conical point screws pierces and grabs the metal end cap of the filter.

reduces potential damage to the engine cases.

NOT for use on re-usable oil filters.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Temperature Stickers

$14.95

A 3-pack of easy to apply strips measure the temperature of engine, suspension, and radiator components. Temperature range 146° to 248°

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Thread Chasers

$4.95

Thread Chasers are designed to clean and re-cut damaged aluminum threads.

this kit contains the two sizes most common on metric motorcycles, M6x1.0 and M8x1.25.

Thread Chasers also remove dirt and metal shavings that become captured in thread grooves.

Uses 8mm or 10mm hex sockets, a Must for all tool kits.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Adjustment Wrench

DR650 '90 - '21
$13.95

A 'wrench style' tool to turn the 'square top' tappet screws. The wrench does a better job of holding the adjuster screw still while tightening the locknut. Slim and flat, this tool is easy to carry in a tool pack.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Adjustment Wrench Set

DR650 '96 - '21
$22.95
  • Heat treated and chrome plated for durability
  • Include 10mm wrench with 3mm square adjuster
  • Fit motorcycles and ATVs with screw-type adjusters

Included Items:
(1) 10mm chrome steel socket wrench
(1) 3mm square tappet adjuster

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Valve Clearance Feeler Gauge Set

DR650 '96 - '21
$12.95

Two feeler gauges with angled ends to make checking the clearances easier. Stock valve clearances are .004" intake and .008" exhaust (.10mm in. and .20mm exh.)

Fuel and Intake

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Conversion Kit, Mikuni TM40

DR650 '96 - '21
Add Pocket Tuner Tool
$169.95

Geared for the do-it-yourselfer that already has a TM40 or HS40. This kit supplies everything you need to convert it for use on your bike.

Kit includes intake and air boot adapters, throttle cables, choke knob, accelerator pump nozzle, a wide selection of main and pilot jets plus a TM40 tuning manual.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Carburetor Kit, Mikuni TM40 Flatslide Pumper

DR650 '96 - '21
Add Pocket Tuner Tool
$479.95

Want an amazing increase in throttle response? More power over a much wider range? The Mikuni TM40 does all of that plus runs smoother at lower RPMs and pulls taller gearing with ease.

Our complete kit comes with alloy adapter rings bonded to the carburetor body for a firm reliable fit in the stock air boots. We also include new low friction cables, an extended fuel screw, complete instructions along with a wide range of extra jetting for fine tuning. It even has a vacuum port for the stock fuel petcock.

The carburetor comes pre-jetted for the typical mods: performance pipe and modified air box, or we can set it up for your particular bike before we ship it out.

 Instead of the tough to reach choke knob, all TM40's come with a remote choke and bracket. This makes it easier to reach the knob, especially if you have an oversize tank.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Kit, Mikuni TM42 Flatslide Pumper

DR650 '96 - '21
Add Pocket Tuner Tool
$579.95

The Mikuni TM42-6 HSR flows 17CFM more than the TM40-6 and incorporates many upgraded features such as a roller-bearing slide.

All this means going even faster has never been so easy, say goodbye to hard starting, hesitations and flat spots. 

These Mikuni carburetors are correctly sized and easily fitted to your Suzuki DR650 stock air box when using the silver anodized air-box adapter. This adapter is fitted prior to delivery when purchasing complete kits.

Temporarily out of stock but we are accepting pre-orders to be filled when the next batch arrives.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Intake Kit, Complete

DR650 '96 - '21
Add Pocket Tuner Tool
$529.95

 This is a complete high-performance intake kit for the DR650 that includes our famous TM40 carburetor kit and a K&N air filter with ProCycle wrap.

  • TM40 Carb pre-jetted and set-up for your particular DR650
  • Custom throttle cables to work with the TM40
  • Extra jets should you need them for fine tuning
  • K&N air filter with
  • Custom ProCycle outside foam wrap
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. ProCycle Approved

Intake Breathe Easy Kit

DR650 '96 - '21
Choose Filter
Add Pocket Tuner Tool
$119.95

Allows your bike to breathe much better giving you better response and performance.

  • Breather Filter
  • ProCycle Jet Kit which includes jets, needle, extended fuel screw, drill bits and Allen bolts to replace phillips (JIS) head bowl screws and detailed installation instructions
  • Choose Twin Air filter or K&N with ProCycle filter wrap
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, DynoJet

DR650 '90 - '21
Add Pocket Tuner Tool
$74.95

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide booklet on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carburetor screws.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, Factory Pro

DR650 '96 - '21
Add Pocket Tuner Tool
$69.95

The jet kit for riders who want their bike to run well but do not want to modify the air box.

The Ti ProKit w/Titanium needle adds more power and better throttle response. Easy to install and tune - no slide drilling. No air box modification.

Includes: a main jet selection, adjustable titanium needle, clips (with extras), pilot jet, instructions.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, JD Jetting

DR650 '96 - '21
Add Pocket Tuner Tool
$84.95

This kit includes 2 needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 Allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets, a new Pilot Jet, and a drill bit complete the package.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, MX_Rob FCR39 Basic Jetting

DR650 '90 - '21
Add Pocket Tuner Tool
$24.95

Kit includes:

  • 155 Main Jet
  • 40 pilot jet
  • #35 leak jet
  • EMP needle
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 Not for the stock carburetor Fits FCR-MX conversions Only.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, MX_Rob FCR39 Complete Jetting

DR650 '90 - '21
Add Pocket Tuner Tool
$79.95

Kit includes:

  • Main jets: 145, 150, 155 and 160
  • Pilot jets: 38, 40 and 42
  • Merge Racing AP spring
  • JD Fuel screw
  • #35 leak jet
  • EMP and EMR needles


Everything you need to dial in your FCR/DR650 conversion. Enough jetting to cover most modifications or altitudes.

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 Not for the stock carburetor Fits FCR-MX conversions Only

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Jet Kit, ProCycle - Stock BST Carburetor

DR650 '96 - '21
Add Pocket Tuner Tool
$84.95

Our own jet kit for the DR650 stock Mikuni BST40 carburetor. Includes the extended fuel mixture screw and stainless steel Allen screws for the float bowl and top cap. Also included are new Viton o-rings for the float. Comes with easy to understand detailed instructions and diagrams. Includes a template for modifying the air box.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Repair Kit, FCR-MX

DR650 '96 - '21
Add Pocket Tuner Tool
$44.95

FCR-MX Carburetor Rebuild Kit

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 Not for the stock BST DR650 carburetor, Fits FCR-MX conversions Only

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Repair Kit, Mikuni - Stock BST40

DR650 '90 - '21
Add Pocket Tuner Tool
$57.95

This Kit replaces vital components in the BST40 Carburetor including new a Float, Needle Valve, Gaskets, Seals, Diaphragm, Spring and Float Bowl Screws to return the stock Mikuni BST40 Carburetor to like-new operation. As a bonus we have included Viton o-rings for the float assembly and 4 stainless steel allen screws.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Repair Kit, Mikuni TM40

Add Pocket Tuner Tool
$39.95

Has your DR with a TM carburetor been sitting for too long and now needs to be rebuilt? Then what you need is this TM40 Rebuild Kit that contains Genuine Mikuni replacement parts.

This kit includes:

  • Needle Clip and Washer
  • Top Cover Gasket
  • A/P Nozzle O-Ring, Plug and Rubber Cap
  • Fuel Screw O-Ring, Washer and Spring
  • Float Bowl O-Ring
  • Pilot Fuel Screw
  • Drain Plug O-Ring
  • #3.8 Needle Valve Assembly
  • O-Ring for the Starter Circuit and Needle Valve
  • New Screws for the Float Bowl
  • Vent Hose
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Slide Guide, BST

DR650 '90 - '21
Add Carburetor Slide
$37.95

Replace the worn slide guide in your stock Mikuni BST carburetor before it causes additional wear to the needle and needle jet.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Slide, BST

DR650 '90 - '21
Add Carburetor Slide Guide
$47.95

A new slide for the stock Mikuni BST carburetor.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Accelerator Pump Cover, Boyesen Quickshot 3

DR650 '96 - '21
$119.95

This cover acts as an 'adjustable leak jet' to fine tune the accelerator pump squirt.

Eliminates "4-stroke bog" when used with correct jetting. Allows the use of correct carburetor settings to optimize performance, starting and reliability. Improved low-end performance with much better throttle response. Investment cast and finished to precise tolerances with internal high volume vertical check valve. Fits all motorcycles and ATVs using a Keihin FCR carburetor Easy installation instructions (including online video) and template.

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 Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Accelerator Pump Spring, FCR-MX

DR650 '96 - '21
$14.95

Direct replacement for the stock spring and exactly like the old Merge Racing spring. Gives a much more consistent accelerator pump squirt. Eliminates the need for the 'O-ring mod', wire or zip-ties on the pump arm. Fits all Keihin FCR-MX carbs except '07-'08 CRF250/450.

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 Not for the stock DR650 carburetor Fits FCR-MX conversion Only

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Carburetor Adapter Ring, FCR JNS Engineering

DR650 '96 - '21
$33.95

If you are converting a Keihin FCR-MX 39 to fit on your DR, you need to start here. This 6061 T6 aluminum adapter bonds to the airbox side of the carb so it will easily fit the DR.

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 Not for the stock carburetor Fits FCR-MX conversions Only.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Mixture Screw, Deluxe Kit

DR650 '90 - '21
$24.95

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Fuel Mixture Screw, Extended

DR650 '90 - '21
$18.95

This extended fuel mixture screw makes it much easier to fine tune the idle mixture. This stainless steel screw is made specifically for the stock OEM Mikuni carburetor. It's a nice addition to installing a jet kit or any other performance mods.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Mixture Screw, JD Jetting

DR650 '96 - '21
$23.95

Top quality brass screw with molded knob for easy adjustments.

Thumbnail

 Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Mixture Screw, R&D Flex Jet Easy Access

DR650 '96 - '21
$39.95

R&D introduces "Flex-Jet", a simple, effective flexible shaft design. Quick adjustments are now within easy reach. Besides easy access, another benefit is the Flex-Jet's ability to hold its setting. Loose fuel screws are now a thing of the past. Kit includes: Flex-Jet (Remote Fuel Screw), bracket, screw, spring, washer, O-ring and instructions.

Thumbnail

 Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Fuel Mixture Screw, Remote Mikuni

DR650 '96 - '21
$48.95

The Remote Fuel Mixture Screw is 5 inches longer than stock. This gives you plenty of length to easily mount in a convenient location. Will work with the stock BST Carburetor as well as the TM40 pumper Carburetor.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Float Bowl Screw Kit, Extended BST

DR650 '96 - '21
$9.95

Extended float bowl screws from Wirth Machine for your OEM BST carburetor that use 5/6" or 8mm size wrench to loosen. Allowing easy access to your jets and float without having to remove the carburetor from the bike. Sold in a 2 pack. Stainless steel threads.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Float Bowl Screw Kit, Extended TM40

DR650 '96 - '21
$15.95

Extended float bowl screws from Wirth Machine for your TM40 that use 1/4" size wrench to loosen. Allowing easy access to your jets and float without having to remove the carburetor from the bike. Sold in a 4 pack. Stainless steel threads.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Float Bowl Screw Kit, Stainless Steel - BST40

DR650 '90 - '21
$4.95

Replacement socket head (Allen) screws for the OEM BST40 Carburetor. The factory screws that hold the top cap and float bowl on the stock carburetor are very easily damaged. The originals are usually installed unbelievably tight from the factory. It is common to ruin the stock screws when installing a jet kit or doing any other carburetor maintenance. Sold in a pack of four. Two for the cap and two for the float bowl.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Carburetor Float Bowl Screw Kit, Stainless Steel - TM40

DR650 '96 - '21
$4.95

Replacement socket head (Allen) screws in case you strip out the stock JIS heads on your TM40 bowl. The originals can be stripped out when doing any tuning or carburetor maintenance. Sold in a pack of four, all for the bowl.
 

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Choke Cable Fitting, Billet

DR650 '90 - '21
Choose Color
$19.95

The plastic fitting that secures the stock choke cable to the carburetor is delicate and easily broken. A broken fitting can cause hard to solve idling and running problems. CNC machined from billet aluminum and anodized blue or black. If you want to retain your handlebar mounted choke this may be the solution.

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  These no longer fit the new version of the ProCycle Remote Choke Cable.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Made in USA

Choke Cable, Remote

DR650 '96 - '21
$45.95

Hate the handlebar mounted choke lever? Can't reach the choke knob? Does your Safari or IMS tank make using the choke difficult?

Our adjustable cable operated choke knob mounts to the left side engine case and works for either the stock BST or Mikuni TM40.

WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Choke Knob

DR650 '90 - '21
Choose Length
$17.95

Replace your handlebar mounted choke with this simple knob mounted directly on the carburetor.

Available in short or long reach. 

Long reach is easier to use while wearing riding gloves.