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Frame

Side Stand

Double the size of your side stand footprint and half the chances of your KLR tipping over when parked on soft terrain. This laser cut, TIG welded 0.190" thick slice of aluminum bolts to your machine with just the addition of a hole in the stock side stand pad. Just takes minutes to mount.

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$28.95
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Subframe

A very popular modification. Eliminates the weaker 2 bolt setup in favor of one bolt all the way through for the upper subframe attach point. No more worry about keeping the bolts tight, or the original bolts breaking. If you have the SW Motech or Tusk crash guards you want this kit for sure.

This universal will give you both upper bolts, the upper spacer for the standard kit, and both lengths of lower bolts in case you have bars that use that point to attach.

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$35.95
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Footpegs

KLR650 '87 - '26

The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option. 

Wider foot pegs for sure-footed comfort. 

17-4 cast stainless steel.

Width1.97"
Length3.18"
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$112.95
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2 high-quality bushings per set. They recommend changing bushings every 40 hours or at least once a year to get the best performance out of a set. If you are on an Adventure Bike and are doing a lot of road miles they recommend swapping out bushings once a year to ensure that you get the most vibration dampening of the bushings.

Every new set of pegs comes with a 90A bushing installed. This is a medium flex rating. 
80A is the softest and 95A lock-out is the stiffest and has the least amount of flex.

The bushings act like the suspension on your bike. With bushings, there are a couple of things to think about. The more firm the bushing the more durable and longer it will last. They use a durometer, a hardness scale 0 being the softest and 100 being the hardest. They don't go below a80 because they found that durability isn't great below this but have tested as low as a60 bushings. A bigger person that rides enduro-style terrain might want an a96 or a98 rated bushing. A lighter person might want the opposite but in the end, it comes down to personal preference. 

The bushings are high quality yet inexpensive (they achieve this because they use skateboard bushings that are already developed and produced in massive quantities around the world) and a wear item designed to be replaced each season or depending on how hard or often someone rides.  

For use on Motion Factory Foot Pegs Only

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$8.95
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Center Stand

Here is an adjustable height centerstand from T-Rex Racing. If you are running supermoto wheels or lowering links, this centerstand will be much easier to use.

T-Rex stands are made from steel tubing finished in black powder coating for durability. Back by a 3-Year limited warranty for any material or manufacturing defects. Rest assured that you are getting best material commercially available.

Greatly eases basic chain maintenance, tire changes, parking, cleaning, etc. All necessary hardware is included. Installs using basic hand tools.

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$229.95
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Steering Bearing

KLR650 '84 - '18

Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life.

This set of high quality replacement steering stem bearings includes:

  • Upper and lower tapered bearings
  • Upper and lower bearing races
  • Upper and lower seals
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$35.95
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Engine

Drain Plug

A direct replacement for the stock KLR hoses that tend to crack and leak after a few years.

These silicone hoses are custom made for us. Silicon hoses operate at much higher temperatures and pressures than other rubbers, they don't perish, and they look great!

Select Year and Color
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$139.95
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Spark Plug

KLR650 '87 - '26

E3 Resistor Spark Plugs

The unique design of the electrode maximizes the power generated by the spark plug through Diamond Fire technology. This electrode combines advanced performance capabilities and innovative technology to enhance the shape of the flame kernel. Consequently, the flame front ignites the air/fuel mixture more rapidly, accelerates heat transfer into the combustion chamber, and creates a more concentrated pressure front, facilitating a quicker pressure rise during the cylinder power stroke. The outcome is a more efficient combustion process and improved engine performance, making this a truly premium spark plug.

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$9.95
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Engine, $25 and Under

Drain Plug

KLR650 '87 - '26

A 10-pack of drain plug sealing crush washers. Soft tempered aluminum drain plug crush washers designed to seal in fluids

Replace your sealing washer at every oil change to prevent a leak.

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$6.95
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KLR650 '87 - '26

Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!

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$16.95
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Gas Tanks

Petcock

KLR650 '87 - '26

Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. 

Aftermarket plastic tanks might need the hole cut into an oval shape to fit the two standpipes.

Select FItment
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$56.95
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KLR650 '87 - '18

Get better range from your early KLR650 by adding an IMS 6.6 gallon fuel tank. The big tank also provides radiator protection.

Designed to enhance the appearance of your motorcycle, yet provide greater riding distance per tankful. Larger capacity than stock, yet very slim and sleek. Perfect for the dunes or the race track! These tanks are made with POLYETHYLENE CROSSLINK for extra strength and durability.

Natural color is recommended if you wish to easily see the fuel level in the tank.

This tank requires you to re-use your stock petcock valve. Does Not Use OEM/Stock Shrouds

Ships in 3-5 business days
$444.95
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Accessories

KLR650 '87 - '18

These great grip pads give you that improved relationship between you and your machine. You will feel the difference the minute you throw your leg over. Squeeze your tank and feel what a solid seat position is and does for you. They will assist in reduction of vibration, increase in control, and increase in comfort.

Will also help you cover wear spots on your tank whether it be the stock metal or a plastic tank. We tested had a couple sets of these on bikes with plastic tanks for at least 3 years and saw no signs of bubbling, peeling or coming off in any way.

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$74.95
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Brakes

Master Cylinder Rebuild Kit

Pads

  • Aramid fibers have high strength-to-weight, thermal stability and abrasion resistance to provide advantages over cheaper steel fiber-based products
  • Provide excellent stopping power without noise and rotor galling, even on polished rotors
  • Fingertip control and strong, predictable brake response

DOUBLE-H SINTERED METAL PADS
Provide maximum brake effect and last twice as long as organic pads
Feature the HH friction rating – the highest in the industry

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$48.95
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  • Aramid fibers have high strength-to-weight, thermal stability and abrasion resistance to provide advantages over cheaper steel fiber-based products
  • Provide excellent stopping power without noise and rotor galling, even on polished rotors
  • Fingertip control and strong, predictable brake response

DOUBLE-H SINTERED METAL PADS
Provide maximum brake effect and last twice as long as organic pads
Feature the HH friction rating – the highest in the industry

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$47.95
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Rotor

New from Warp 9, a full floating stock size rotor. These rotors have an additional hole for placement of a magnet for an electronic type speedo like the Vapor.

Includes a fresh set of brake rotor bolts.

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$109.95
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New from Warp 9, a full floating 320mm Supermoto disc with caliper relocation bracket! These rotors have an additional hole for placement of a magnet for an electronic type speedo like the Vapor.

Includes a fresh set of brake rotor bolts.

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$164.95
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Brake Line

GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
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Add Brake Fluid
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$64.95
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GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
Choose Type
Add Brake Fluid
Please contact us for availability information
$64.95
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GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
Choose Type
Add Brake Fluid
Please contact us for availability information
$64.95
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Featured Products, Frame

Footpegs

Motion Factory Racing patented Flex-Mount Footpeg System provides superior grip and allows your foot to flex forward and back with the movement or your motorcycle.

One of the key features of Flex-Mount Footpegs is their unique flex-mount design. This design allows the footpegs to absorb shocks and vibrations, reducing fatigue and improving overall comfort during long rides. Additionally, the adjustable height and angle options ensure a personalized fit, allowing you to find the perfect riding position for maximum control and stability.

The bushings act like the suspension on your bike. With bushings, there are a couple of things to think about. The more firm the bushing the more durable and longer it will last. They use a durometer, a hardness scale 0 being the softest and 100 being the hardest. They don't go below a80 because they found that durability isn't great below this but have tested as low as a60 bushings. A bigger person that rides enduro-style terrain might want an a96 or a98 rated bushing. A lighter person might want the opposite but in the end, it comes down to personal preference. 

They put an a90 bushing on all new mount setups so people can get a good feel for their mid range option. The bushings are high quality yet inexpensive (they achieve this because they use skateboard bushings that are already developed and produced in massive quantities around the world) and a wear item designed to be replaced each season or depending on how hard or often someone rides.  

Complete mount system includes: 

  • 6061 Aluminum ADV Platforms (65mm wide x 107mm length) 
  • Stainless steel mounts
  • Sleeve bearing (8x10x20mm) included for 8mm OD' footpeg pins. 
  • Right and Left spring included. 
  • Chromoly steel spindles with reusable thread locker. 14mm wrench. Torque spec 40 ft/lbs 
  • A90 (medium flex) rated bushings
  • Cleats and stainless steel machine screws. M3x18mm. These can simply be replaced by going to your local hardware store when damaged or worn out. 
  • Bushing bolts. 8mm Allen wrench. Torque spec 30 ft/lbs

 They designed their hardware to bend rather than break in a significant impact. A wrench or adjustable wrench will quickly and easily bend the bolt back straight. Please avoid using a hammer. A little leverage from a long-handled wrench or pipe will do the job. The whole system is rebuild-able and serviceable.

They Fit Kawasaki KLX110 and Yamaha TW200 however some of these bikes may need a little modification by yourself, Please check the size carefully before you buy. If you make mods to the footpegs for fitments it will void all warranties and return policies. 

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$229.95
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Wheels

Bearings

KLR650 '87 - '18

Contains all of the bearings and seals required to re-fit a wheel.

Wheel bearings typically fail from water and dirt contamination. These wheel bearing were developed in partnership with KML Bearing and is designed for the difficult operating environment of the Power Sport industry.

Premium EMQ quality, hi-speed-bearing featuring low drag, double lip rubber seals which provide superior exclusion of water, dirt and to improved grease retention.

Type TC Nitrile Elastomer wheel seals are specifically designed to keep out water and dirt.

Packed with Chevron SR1-2 high-performance grease with rust and oxidation inhibitors.

The rubber coated outside diameter creates an optimum seal at the hub.

Steel garter spring guarantees constant pressure on the axle shaft over the life of the seal.

Kit Contents
DescriptionQTY per Kit
Ball Bearing2
Seal1
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$23.95
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KLR650 '87 - '18

Rear wheel bearing kit contains all of the bearings and seals required to re-fit a wheel.

Wheel bearings typically fail from water and dirt contamination. These wheel bearing were developed in partnership with KML Bearing and is designed for the difficult operating environment of the Power Sport industry.

Premium EMQ quality, hi-speed-bearing featuring low drag, double lip rubber seals which provide superior exclusion of water, dirt and to improved grease retention.

Type TC Nitrile Elastomer wheel seals are specifically designed to keep out water and dirt.

Packed with Chevron SR1-2 high-performance grease with rust and oxidation inhibitors.

The rubber coated outside diameter creates an optimum seal at the hub.

Steel garter spring guarantees constant pressure on the axle shaft over the life of the seal.

Kit Contents
DescriptionQTY per Kit
Ball Bearing3
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$19.95
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Controls

Levers

KLR650 '87 - '07

A set of replacement brake and clutch levers. Standard length.

Please be sure and order the correct levers for your model year KLR.

Note: Gen 1 levers are black
Gen 2 levers are Silver

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$22.95
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Do you have lowered foot pegs and can’t get your brake pedal adjusted low enough? 

The tip of this heavy duty JNS rear brake lever is 1.0” lower than the factory component and will get you back in the proper range of adjustment.

ONLY FITS 2012-CURRENT KLR650

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$109.95
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KLR650 '87 - '18

Replacement shift lever with folding tip.

Choose Length / Color
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$36.95
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KLR650 '08 - '26

Warp 9 Flex Brake Levers are machined Billet, anodized and hinged brake levers with CNC machined master cylinder interfaces.

Adjustable reach allows customization to the rider’s hand size.

Double hinge design allows lever to flex out of the way in most impact situations.

Pushrod or Bearing contact styles for smooth brake modulation.

Titanium Pivot / Black levers with laser-etched Warp 9 logo CNC Billet Brake pedal.

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$83.95
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Cable

KLR650 '87 - '07

A quality set of replacement throttle cables from Motion Pro.

Choose Year
Add Cable Lubricant
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$47.95
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KLR650 '87 - '07

A high quality replacement clutch cable.

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Add Cable Lubricant
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$12.95
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Grips

Exhaust

Muffler

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
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Ships in 3-5 business days
$449.95
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X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.

The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.

The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.

They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.

The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.

The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.

The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.

 

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$491.95
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DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

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$449.95
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The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester

Delayed stock from manufacturer, please ask for availability.

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$399.95
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Full System

The FMF Powerbomb and Q4 Muffler are legendary in the exhaust market.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The Q4 muffler employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available with a sound output of 96dB; with most models below 93 dB. It is constructed from aircraft grade aluminum and high strength stainless steel.

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Ships in 3-5 business days
$664.95
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Another great combination package - the FMF Powerbomb header and Powercore 4 Muffler.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The PowerCore4 muffler was developed to increase the horsepower and torque throughout the entire power curve and give you a noticeable power increase that is very usable and beneficial, no matter what your riding style or ability is.

Some of the features of the PowerCore 4 include: space age internal packing for maximum packing life; hi-flo modular end cap; internal shape of core uses hi-flo technology; enhanced sonic evacuation provides for higher flow and increased power and removable spark arrestor.

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$617.95
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Suspension

Forks

KLR650 '87 - '07

Fork brace precision machined from aluminum barstock. Drilled and tapped for optional lower fender attachment.

Hard anodized black for corrosion protection. Fits OEM forks. Split design allows for installing in minutes without having to remove the forks.

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$119.95
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A dual-rate fork spring for the early KLR650. These springs start with a .40 kg/mm winding and after approximately 20% of the stroke, stiffen up to .60 kg/mm for the remainder of the travel. A very nice improvement over the stock springs which are .40 kg/mm for the entire travel.

Add Oil Level Gauge
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$161.95
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The complete fork upgrade kit - Progressive Suspension springs and Race Tech emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

Choose Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Add Oil Level Gauge
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$319.95
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Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs.

They will make a big improvement in the front forks while still delivering a smooth ride. Sold in pairs.

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Add Fork Caps - Adjustable Preload, Cogent Dynamics
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$131.95
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Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. Designed by Rick at Cogent Dynamics on his high-tech suspension dyno, then tested and endorsed by KLR owners all over, these units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the units under the springs and hit the trails.

If you weigh up to 250 pounds, select the .64 spring kit. If you are over 250 or carry lots of luggage, please select the .70 spring kit. Please call if you have any further questions.

All of these kits include DDCs, springs, fork oil and preload spacers.

Choose Year/ Spring Rate
Add DDC Install / Removal Tool
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$332.95
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Developed by the KLR suspenison experts at Cogent, this set of springs will stiffen up that wimpy KLR front end. Choose between .64 kg/mm springs (60% stiffer than stock) or .70 kg/mm units (75% stiffer than stock).

Will not work for 2014-Cur 'Mid-Year' New Edition Model

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$124.95
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Fork Boots

KLR650 '87 - '18

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Top DiameterBottom DiameterLength
42 mm45 mm12in

 

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$22.95
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KLR650 '87 - '18

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

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$24.95
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Fork Seals & Bushings

KLR650 '87 - '07

Low friction 'triple lip' seal design. Oil seals last 3-4 times longer that OEM seals. Kit includes 2 Fork Seals and 2 Dust Wipers.

Choose Year
Add Oil Level Gauge
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$37.95
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Fork Cartridge Dampers

These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Stiffer fork springs are recommended to get the full potential of the DDCs.

Choose Year
Add DDC Install / Removal Tool
Add Oil Level Gauge
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$232.95
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Shock Bearings & Seals

KLR650 '92 - '18

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper
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$52.95
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Armor - Bike Protection

Radiator & Oil Guard

This radiator guard is as beautiful as it is effective. Keep your coolant where it belongs with this laser cut 0.100″thick hunk of 5052 aluminum. It is laser cut, CNC formed and then powder coated black.

This protector mounts to the front of the radiator in mere minutes using the stainless steel hardware that is included with the guard.

Choose Year
Please contact us for availability information
$69.95
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Skid Plate

KLR650 '88 - '07
  • Made from strong and lightweight aircraft aluminum
  • Protects vital engine parts from rocks and debris
  • Custom fit to your specific bike model
  • Oil drain hole for easy access
  • All mounting hardware included
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$127.95
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This Australian made bash plate is made from 4mm aluminum 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider.

All bash plates are supplied with the necessary stainless clamps and bolts where possible. All bash plates have a polished finish and have foam or rubber where required.

Fits with SW Motech & Givi Crash bars.

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$270.95
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Brake Guard

B & B Off Roads Kawasaki KLR 650 master cylinder guard is made from 2mm 5052 marine grade alloy and CNC machined in one piece for strength. All guards are supplied with all necessary mountings and stainless bolts. Made to cover and protects the rear brake master cylinder it looks great and is easy to install. Choose between polished or black polymer finish.

Choose Finish
Please allow 3-4 weeks
$65.95
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Chain Guard

Fuel and Intake

Carburetor Repair Kit

KLR650 '87 - '18

Replace your worn out Mikuni stock drain hoses when they get old and brittle with a replacement hose set. 

These 3/16" hoses are measured and pre-cut to length. Kit includes all hoses that fit the Mikuni carburetor.

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$13.95
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Has your TM40 carburetor been sitting for too long and now needs to be rebuilt? Then what you need is this TM40 Rebuild Kit that contains Genuine Mikuni replacement parts.

This kit includes:

  • Needle Clip and Washer
  • Top Cover Gasket
  • A/P Nozzle O-Ring, Plug and Rubber Cap
  • Fuel Screw O-Ring, Washer and Spring
  • Float Bowl O-Ring
  • Pilot Fuel Screw
  • Drain Plug O-Ring
  • #3.8 Needle Valve Assembly
  • O-Ring for the Starter Circuit and Needle Valve
  • New Screws for the Float Bowl
  • Vent Hose
Add Pocket Tuner Tool
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$35.95
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Jet Kit

KLR650 '87 - '18

This kit includes 2 Needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets and a drill bit complete the package.

Add Pocket Tuner Tool
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$84.95
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Our own jet kit for the Mikuni TM40 carburetor.

Includes new main jets, pilot jets and a new needle with e-clip.

Comes with a printed Mikuni tuning manual and a jetting suggestion chart.

  Not for the stock carburetor Fits TM40 conversions Only

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$79.95
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Carburetor

Softer return spring for your TM40 carburetor.

This replaces the stock return spring that comes with the TM40 carburetor creating a 25% lighter throttle feel.

Ships same business day
$12.95

Seats

Complete Seat

Seat Concepts seats are constructed using a foam material that is a much higher quality than OEM seat foam. Their proprietary formula is plush, while still offering the necessary amount of support. Their unique comfort and shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These great features combine to offer you a custom seat feel, and provide greater enjoyment and increased range for long commutes, or Dual-Sport rides!

The Complete Seats come assembled with an high quality aftermarket pan and ready to ride.

Fits Model/Years:
2022-24 KLR650, S, ABS, TRAVELER, ADVENTURE

Width:12 3/4" (324mm)
Height:Same as OEM
*2023 KLR650S (1.25"/ 32mm Taller than stock)
Custom-made to Order: Please allow 3-4 weeks for delivery.
$379.95
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Seat Concepts seats are constructed using a foam material that is higher quality than OEM seat foam. Their proprietary formula is plush, while still offering the necessary amount of support. Their unique comfort and shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These great features combine to offer you a custom seat feel, and provide greater enjoyment and increased rangefor long commutes, or Dual-Sport rides!

The Complete Seats come assembled with an high quality aftermarket pan and ready to ride.

Width:12 3/8" (314mm)
Height:Same as OEM
Ships same business day
$379.95
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State-of-the-art replacement seats, Sargent seats are built on a percision-molded lightweight Polytec seat pan. Sargent's proprietary seat foam (Super Cell Atomic Foam) is their own unique blend of resilience, firmness, and vibration-absorption qualities, making it well suited for long distance comfort and support. Sargent seats are covered in a marine-grade, UV-stablized mildew resistant CarbonFX vinyl. Available in standard height and 1" lower than stock. These seats will fit bikes with the stock, IMS, or any other aftermarket fuel tank.

Does not fit the the "C" (European) models.

Choose Style
Ships in 3-5 business days
$399.95
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Engine, Tools, $25 and Under

Engine & Maintenance

KLR650 '87 - '18

For adjusting valve clearance on twin cam models. Holds valve spring collar down so adjusting pads can be removed. From Motion Pro, made from hardened alloy steel.

Ships in 3-5 business days
$10.95
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Luggage

Luggage Racks

Use in conjunction with Moose Racing Adventure Bike Rear Racks.  Plate only, Top Rack sold separate

  • Increases overall rack surface area for a variety of basic plastic storage cases or larger soft luggage bags to be securely installed
  • Easily attaches to rear rack with predrilled holes and locking tabs in several locations to mount more forward or back on the rear rack surface
  • Attaches by locking in the tabs to rear rack and tightens down with a hand knob included in kit
  • All mounting hardware and installation instructions included along with a threaded hand knob to install any variety of hard cases with center thread inserts
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Ships in 3-5 business days
$59.95
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  • Add convenient storage and function to your Adventure bike with these durable rear racks
  • Laser cut from 12-gauge, grade 50 steel with durable matte black powder coat finish
  • Multiple tie down locations and slots for bag straps or bungees
  • Add additional storage capability with optional Adventure Rack Mounting Plates (sold separately)
  • All mounting hardware and instructions included
  • Rear rack weight limit 25 lb.
Add Adventure Rack Mounting Plate
Ships in 3-5 business days
$114.95
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B&B Off Road's KLR650 Luggage Rack is made from 5mm aluminum 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider. All Carry/Luggage Racks are supplied with the necessary stainless clamps and bolts where possible.

DIMENSIONS

  • Total Length: Approx 42cm
  • Total Width: Approx 40cm
Choose Finish
Please allow 3-4 weeks
$137.95
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Body

Complete Kit, Front Fender, Rear Fender, Side Panels

KLR650 '08 - '18

Finally! Quality replacement body parts at a fraction (35%!) of the OEM parts. Polisport's parts have been developed with their exclusive technologies - IPD (In-mold Plastic Decals) and DGP (Durable Gloss Propylene). These processes make these parts even more resistant and durable than the stock units with a perfect fit and glossy finish. The Side Panels include heat protection film, washers and rubber grommets, just like the OEM parts.

You can purchase individual parts, or a discounted complete kit. If your taillight unit was damaged with your rear fender, we offer a brand new OEM unit as an optional add on.

Choose Kit
Add Brake Light / Taillight
Ships same business day
$699.95
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Side Panels

KLR650 '87 - '07

New replacement side panels specifically made for gen 1 KLR650.

Available in 4 colors.

  Will not fit KLR250

Depending on your application and preferences, more than one optional heat shield may be useful.

Add Heat Shield
Ships same business day
$102.95
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Windscreen

The new Touring windshield for the 2008-on Kawasaki KLR650 has been completely redesigned to both improve protection as well as appearance.

Parabellum utilizes the stock windshield screw locations with our angled brackets to mount the newly designed shield. The windshield uses stand-off technology so the shield is more upright. This allows a smaller shield to give more protection. This also keeps the top edge of the shield away from the rider when standing on the pegs and using other off-road riding techniques.

The Parabellum Touring shield for the KLR is also significantly wider and taller than the factory windshield maximizing comfort and wind protection.

The windshield measures 14.5 inches wide and is available in two heights. We recommend this windshield for those seeking maximum protection. The shield is made of 1/8 inch cast acrylic and offered in clear or tint.

Please contact us for availability information
$158.95
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KLR650 '08 - '18

The Bajaworx Dakar Clear windshield for the KLR650 is designed to direct the wind over even the tallest of riders without compromising visibility. Decreased wind noise, reduced buffeting and more control in strong crosswinds make this a fantastic addition to your newer KLR.

  • Constructed using 3mm aerospace grade polycarbonate
  • Sturdy and rigid, will not rattle or vibrate when riding off-road
  • Opens up dashboard area by over 50%
  • Available in clear only
  • Uses stock mounting holes, new mounting hardware included.
  • Trimming of the stock fairing recommended (refer to installation instructions for more information)
Ships in 1-2 weeks
$119.95
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KLR650 '87 - '07

The Rally windscreen from Parabellum is the perfect protection from wind and debris without sacrificing technical off-road capabilities. This is an upright rally type windscreen that looks aggressive and performs well under all types of riding. Designed primarily for the off-road / dualsport enthusiast, this shield keeps pressure off the rider's chest while commuting from home to adventure and back.

This windscreen mounts securely to the three stock windshield holes as well as the two side cowling mounts. The shield is 14 inches tall, 13 inches wide at the bottom narrowing to 11 inches at the top. Made from 3/16" military aircraft grade cast acrylic.

Choose Tint
Ships same business day
$108.95
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Rear Fender

KLR650 '87 - '07

New replacement rear fender for the Gen 1 KLR650.

Available in 4 colors.

Ships same business day
$112.95
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Headlight Cowling

KLR650 '87 - '07

Quality replacement headlight fairing for Gen 1 KLR650.

Available in 4 colors.

Ships in 3-5 business days
$146.95
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Front Fender

KLR650 '87 - '07

Replacement front fender by Maier that will fit great on your Kawasaki.

Available in 4 colors.

Ships in 3-5 business days
$100.95
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Suspension, Tools

Fork Seals & Bushings, Suspension

KLR650 '87 - '07

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Choose Year
Add Fork Seal Kit
Add Oil Level Gauge
Ships in 3-5 business days
$62.95
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Electrical

Battery

Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position.

The Firepower features increased cranking amps over lead acid batteries and has a very fast recharge cycle, and can be brought up to a 90% charge within 6 minutes. It also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.

220 CCA 12V/48WH
Package Dimensions: 6.20 x 3.70 x 5.25

Ships in 3-5 business days
$199.95
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Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position. There is no hazardous acid or heavy metals, it is non-explosive and non-combustible.

The Firepower features Increased cranking amps over lead acid batteries and has a very fast recharge cycle and can be brought up to a 90% charge within 6 minutes and also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.

220 CCA 12V/48WH
Package Dimensions: 5.60 x 3.25 x 6.38

Ships in 3-5 business days
$199.95
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KLR650 '08 - '18

Brand new aftermarket voltage regulator rectifier

  • Direct replacement to your original unit
  • Plug-and-play, direct fit, easy installation
  • No assembly required
  • The Quality exceeds the OEM equipment
  • Higher grade of electric components
  • All products shipped are tested by RM Stator

They have even included the opposite connector (main harness side) as these are often melted/corroded/defective and a major cause for repetitive electrical issues.

Ships in 3-5 business days
$72.95
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The Trail Tech Vapor Speedometer/Tachometer units are custom designed for an exact fit. They feature a bright white backlit LCD display, waterproof connections, and all parts needed for a complete installation. These units accept AC and DC power input, and automatically switch to internal power if external power is removed. Power connectors are included. Permanent solid-state memory guarantees that data is never lost, even without power. Units are available in black.

Trail Tech provides a one year warranty and unlimited free phone and email support.

Unit functions:

  • Speedometer
    • Current Speed
    • Maximum Speed
    • Selectable MPH/KMH Display
  • Tachometer
    • Real-Time RPM Bar Graph
    • Numeric RPM Readout
    • Dual Programmable Shift Lights
    • Up to 20,000 RPM
  • Temperature
    • Ambient Temperature
    • Engine Temperature (liquid cooled only, optional air cooled sensors available)
    • Dual Programmable Temp Lights 
  • Distance
    • Adjustable Distance
    • Permanent Odometer
    • Selectable Mile/Kilometer Display
  • Clock
    • Hour Meter, Stop Watch, Ride Time
    • Accumulated Ride Time
    • Permanent Hour Meter
Ships in 3-5 business days
$179.95
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Controls, Brakes

Levers

This anodized billet piece, brings a touch of color to your bike. Available in red or blue, it replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

Choose Color
Ships same business day
$22.95
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Engine, Electrical

Brand new starter relay solenoid switch

  • The Quality exceeds the OEM equipment
  • All products shipped are tested by RM Stator

Direct replacement to your original unit.

Warning: Risk of electric shock. Disconnect the battery before servicing.

Ships in 3-5 business days
$14.95
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Lighting

Turn Signal

KLR650 '08 - '18

The SignalMinder unit is designed as a plug-in accessory for many Japanese bikes. SignalMinder uses a microprocessor to cancel the turn signals at one of three selectable time outs; 10, 20 or 30 seconds.

You can also make it so that all four of your signal lights also act as running lights and establish a dual-channel system on your bike. With the dual-channel system, when you activate the RIGHT turn signal three times in succession, you get 4-way hazard flash lights.

Connecting the 12 volt supply from the brakes to the SignalMinder, also allows for a brake flash option.

There are many options and configurations using this electronic tool.

No wire cutting required. The kit includes Scotchlok connectors to tap into existing wires.

Choose Relay Plug Type
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after September 2025
$109.95
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Auxiliary Lights, Mount

From our friends at JNS Engineering, a very nice mount for a set of auxiliary lights on the front of your KLR650. Laser cut from 0.190" 5052 aluminum it is CNC formed and then powdercoated black. One of the best benefits is that it will not interfere with even the largest aftermarket fuel tanks. All included mounting hardware is stainless steel.

Choose Year
Ships same business day
$41.95
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Headlight

This new and improved DOT kit includes LED headlight assembly with plug-and-play wiring harness, a specially designed adjustable steel mounting bracket, and all the required installation hardware. No cutting, no drilling, no wiring modifications! Installation takes 5 minutes.

We highly recommend this kit over the non-DOT and original DOT kit.  The low beam has extra punch and a proper beam pattern cut-off.  The high beam throws light far and wide.  It’s already a crowd favorite!

Two colors to choose from, Chrome or Black. Light output and beam pattern are the same for either color.

Low Beam: 20W, 2,800 Lumens
High Beam: 35W, 3,600 Lumens
Color Temperature: 6,000k
DOT & SAE Compliant
CE, RoHS, ISO9002, IP67

Please note: Fits '87-'07 (Gen 1) only

Choose Color
Ships same business day
$139.95
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Tail Light

KLR650 '87 - '18

This device will pulse your brake light automatically. There are over 1000 possible pattern combinations with individually programmable Flash Speeds, Pre-Delay, and Flash Durations, as well as a disable feature to disable the unit. This device gives the end user the widest range of possibilities for customizing your tail light safety flash. With simple programming setup using only your brake lever, their is no disassembly or removing of the seat required to change the programming on the device.

Features:

  • Independently programmable flash speed, flash duration, and pre-delay
  • Works for LED or Standard Bulb Tail Lights
  • All Solid State design
  • Meets or exceeds OEM load rating specifications
  • Over 1000 possible flash pattern combinations
  • Simple programming setup with your brake lever
  • Extremely compact unit size; 20mm x 20mm x 12mm
Ships same business day
$59.95
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Featured Products, Electrical

KLR650 '08 - '18

ProCycle Dashboard designed to power multiple electronic devices. It can also be used for accessory lights, heated grips or gear, whatever you like. You can also use the two pre-drilled holes to attach a RAM mount and place your phone or GPS unit on that while charging.

The dash panel is manufactured from mild steel and powder coated black. Also included are 2 weather resistant green LED rocker switches, and a voltmeter with two 4.2 amp weather resistant USB ports, a wiring harness with a built in 10 amp fuse/holder, and complete instructions. Everything you need to mount it and connect the outlets back to the battery.

Ships in 3-5 business days
$104.95
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Engine, Tools

Repair Manuals

KLR650 '87 - '07

Clymer repair manuals provides step-by-step procedures based upon the complete disassembly of the motorcycle. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Contains hundreds of original photos, exploded views, drawings, specifications and charts to illustrate each job. Also features shortcut repairs and high-performance modifications.

Whether you're interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your KLR650.

Select Year
Ships same business day
$49.95
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Engine & Maintenance

KLR650 '87 - '18

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

Please contact us for availability information
$119.95
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Communications & Nav

GPS

Voyager Pro, The Connected Rider’s GPS. Trail Tech offers a variety of model specific and universal kits for complete vehicle integration. All kits include mounting hardware, tach sensor, and power connection. Temperature and wheel sensors vary by kit, see kit contents for details. Adventure Begins Here!

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • Trail Tech Voyager Pro, the Connected Rider’s GPS. A premium off-road GPS with 4 inch color touchscreen anti-glare display, sealed and rated IP67 for anti dust/water intrusion
  • The map screen is enabled with base maps, topography lines, hill shading, and some trails. Record or load GPX trails and riding areas, and transfer to a PC using the MicroSD card. Voyager Pro comes loaded with North American maps, but other map regions can be downloaded for free.
  • Amongst the major features is Buddy Tracking. Buddy Tracking uses localized radio signals and can support up to 20 riders in a single group. View members of your ride group on the map screen in real time, increase your following distances, and use the buddy beacon to summon your buddies. Cell reception is not required.
  • Buddy tracking displays the current location of up to 20 members of your ride group on the map screen
  • Voyager Pro is Bluetooth enabled for intercom, phone and media controls. Play songs from your phone or MicroSD card using a Bluetooth headset, speaker, or intercom. Two phones and two headsets can be connected at the same time.
  • The 4 inch glove friendly color touchscreen TFT display is visible in all conditions, including direct sunlight. Sealed and rated IP67 for anti-dust and water intrusion, it is built to withstand the harshest elements that come with extreme riding conditions. The mounting dock hard mounts to the dashboard, can be locked, and allows for quick removal of Voyager Pro from the machine. The dock utilizes the AMPs hole pattern, and is compatible with the full line of RAM brand mounts or Trail Tech mounting hardware.
  • Voyager Pro integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride data such as engine temperature, RPM, battery voltage, speed/distance and more.
  • At 5.6 x 3.5 inches, Voyager Pro still fits on dirt bike dashboards, but is big enough to use on adventure bikes and UTVs. Voyager Pro’s mapping abilities and buddy tracking make it the premium choice for off-road riders.
Ships in 3-5 business days
$669.95
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Drivetrain

Sprocket

KLR650 '87 - '26

Quality rear steel sprockets.

Ships in 3-5 business days
$27.95
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KLR650 '87 - '89

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships in 3-5 business days
$13.95
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Quality steel sprockets and EK SRO6 O-ring chain. We put them together to make a complete, affordable kit. Chain comes with clip type master link.

Choose Gearing
Add Chain Paste
Add Chain Lube
Ships same business day
$148.95
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KLR650 '90 - '26

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships same business day
$25.95
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Chain Guide

KLR650 '87 - '07

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Select Year
Ships same business day
$51.95
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Chain

KLR650 '87 - '26

High Quality chain. Will need to be cut to fit your sprocket combination.

All of these chains come with a clip type master link.

Choose Type / Length
Ships same business day
$83.95
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Tools, Tires

Wheel & Tire, Tire Tools

KLR650 '08 - '18

Don't hit the trails without these tire irons. Each 10 inch forged steel tire iron has a hex wrench on one end. A 22mm for the front and a 24mm for the rear for older generation KLRs ('87 - '07) or a 19mm for the front and a 27mm for the rear for the new generation machines ('08 and newer). Rounded spoon end minimizes pinched tubes and scarred rims.

Choose Year
Ships same business day
$58.95
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