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TW200: Suspension

TW200

 

The TW200 has been offered from 1987- current. The TW200 is powered by a carbureted 196cc single cylinder air cooled engine with 9.5:1 compression mated to 5 speed wet clutch transmission. The TW200 has a seat height of 31.1 inches and a ground clearance of 10.4 inches, making it a very approachable bike for most riders ranging from beginners to veterans. It most notably is known for it's big fat tires, capable of giving excellent traction on most types of terrain.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

428x122 ('95-Cur)

428x126 ('87-'94)

 

14T

 

50T 130/80-18 180/80-14 NGK DR8EA

Suspension

Included in this kit are fork springs, Cogent DDC (Drop in Damper Cartridge) performance cartridges and one bottle of 5w fork oil. Refresh those tired old forks and make them better than new. These DDCs from Cogent are easy to install. No taking the forks apart, no drilling of the damping rods, nothing. Just take them off, flip them over to drain the oil, add new 5w oil, drop in the DDCs and then add the springs.
This upgrade offers better control off-road as well as on. Less brake dive keeps the fork up in the middle of the stroke on-road and better control off-road whether it be rolling water bars or bouncing off the rocks.

Stock Spring Rate is .50 kg/mm. The .60 kg/mm springs are 20% stiffer than stock while the .70 kg/mm is 40% stiffer than stock.

DDC Tool will not work with this spring series

Choose Spring Rate
Ships same business day
$329.95

Here is everything you need to upgrade your TW200 front suspension. Kit includes: Heavy Duty Fork Springs, Cartridge Emulators, Oil Seals, Dust Seals, and 10w Fork Oil. Just choose the spring rate you want and enjoy your TW even more!

Stock Spring Rate is .50 kg/mm. The .60 kg/mm springs are 20% stiffer than stock while the .70 kg/mm is 40% stiffer than stock.

Installation requires disassembling your forks and drilling out your damper rods.

Choose Spring Rate
Ships same business day
$349.95
TW200 '87 - '25

Tired of your mushy front suspension? ProCycle now offers heavy duty fork springs for the TW200!

Includes material for spacers.

Stock Spring Rate is .50 kg/mm. The .60 kg/mm springs are 20% stiffer than stock while the .70 kg/mm is 40% stiffer than stock.

Choose Spring Rate
Ships same business day
$139.95

These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

DDC Tool will not work with this spring series

Ships same business day
$219.95

Damper rod forks are notorious for being both too harsh yet too easy to bottom. This is the nature of damper rod fixed orifice forks.

Cartridge Emulators make damping rod style forks perform like well-tuned cartridge forks. These tunable valves sit on top of the damping rods and are held in place by the main springs. This makes them both simple to install and completely tunable for all conditions and rider preferences.

Ships same business day
$199.95
TW200 '87 - '25

High quality replacement seals for your TW200 forks. Includes both oil seals and dust seals.

Ships same business day
$32.95
TW200 '87 - '25

High quality fork boots. Sold in Pairs.

Choose from; black, red, royal blue, yellow, or light blue.

Ships same business day
$24.95
TW200 '87 - '25

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. These are sewn into a tube and require that you drop your fork tubes down out of the triple clamp for installation. Can still be slid up for easy cleaning. Sold in pairs

Ships same business day
$19.95

As each E.B.L. is built custom to each rider’s preference, Cogent offers rebound damping control and spring preload adjustability to maximize your performance wherever your adventures may lead!

However you may use your TW200, the Cogent Dynamics E.B.L. ("Easy Bonus Loop") shock is the principal improvement to take your bike and its capabilities to the next level. Whether you use your TW200 as a camp-site transit, hunting mule, trail toy or even daily driver, your custom E.B.L. shock will provide the performance and reliability you need!

The E.B.L. shock is a high quality, reliable suspension component with:

  • Damping rates optimized to your specific needs, giving you the best ride comfort, traction and control.
  • Frequency and velocity sensing valving works great over wide ranging conditions.
  • Low internal friction.
  • All CNC machined components for top quality and performance.
  • Fully serviceable shock is designed for the long haul.

*Spring color may vary due to specification requirement and availability.

Choose Spring
Ships same business day
$771.95
TW200 '87 - '16

Lighter and stiffer than stock, these high quality straight rate springs are custom made specifically for the TW200. No adapter is needed! A proper rear spring will give a smoother more controlled ride. No more bottoming and better traction and confidence off-road.

If you (with all your gear on!) weigh up to 220 lbs, you want the 15 kg/mm spring. 225 lbs and up will want the 19 kg/mm spring.

  • Stock Spring Rate '87-'16: 12kg/mm
  • Stock Spring Rate '17-Cur: 15kg/mm
Choose Spring Rate
Ships same business day
$139.95
TW200 '87 - '25

High Quality Replacement Swingarm Bearings and Seals for your TW200.

Add Grease
Ships same business day
$52.95
Universal fit. May require additional adjustment or modification.

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: Thede explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Ships same business day
$34.95

Finally a precision fabricated bolt-on swingarm extension for the TW200!

This kit provides a 3” stretch without having to cut and weld your motorcycle. Heavy duty steel construction with a silver metallic powder coated finish.

Includes mounting hardware and brake linkage extension.

Provides additional clearance for running larger ATV tires.

*Will require longer chain. Stock sprockets will need a 134 link chain.

Please contact us for availability information
$299.95
Universal fit. May require additional adjustment or modification.

Showa removed the schrader valve on many newer rear shocks. Now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Ships in 3-5 business days
$32.95
Universal fit. May require additional adjustment or modification.

The features of this tool include 300 psi capacity, bleeder valve and T-handle plunger pin chuck. Swivel chuck has a 12" flexible hose. Comes complete with instructions, carrying box and Schrader valve extension (required on some Showa shocks). Nitrogen bottles available at any welding supply house.

Please contact us for availability information
$228.95
Universal fit. May require additional adjustment or modification.

Makes installation of your linkage bearings much easier. Also simplifies maintenance of those bearings.

  • Allows placing bearing needles on bearing race while greasing linkage bearings
Ships same business day
$34.95