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TW200: Exhaust

TW200

 

The TW200 has been offered from 1987- current. The TW200 is powered by a carbureted 196cc single cylinder air cooled engine with 9.5:1 compression mated to 5 speed wet clutch transmission. The TW200 has a seat height of 31.1 inches and a ground clearance of 10.4 inches, making it a very approachable bike for most riders ranging from beginners to veterans. It most notably is known for it's big fat tires, capable of giving excellent traction on most types of terrain.

Chain Size:               Front Sprocket:                 Rear Sprocket:               Front Tire:               Rear Tire:                   Spark Plug:

428x122 ('95-Cur)

428x126 ('87-'94)

 

14T

 

50T 130/80-18 180/80-14 NGK DR8EA

Exhaust

The DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 84db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

Choose Year
Add Anti-Seize
Ships same business day
$474.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Select Bike Model
Ships same business day
$399.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after July 2024
$359.95
Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Options for DG V2 & RST and for the older "O" & "R" Series mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • 1" Not recommended for RST
  • Each size is sold separately
  • Works with DG V2 & RST mufflers
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need.

It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers.

It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Please choose the correct Insert for your muffler. If you are unsure of the year that your muffler was manufactured you can easily identify visually which insert you will need.

Pre '21Installs using one small screw
'21-CurInstalls using a spiral retaining ring
Choose Muffler Year
Add Anti-Seize
Ships same business day
$39.95
TW200 '87 - '25

Reduce exhaust leaks with this new OEM exhaust gasket. This gasket goes between the header pipe and the cylinder head.

We recommend Anti-Seize on exhaust fasteners.

Add Anti-Seize
Ships same business day
$7.95

Reduce exhaust leaks with this new OEM muffler gasket. This gasket goes between the rear tail/muffler pipe and the header pipe.

Ships same business day
$32.95
Universal fit. May require additional adjustment or modification.

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

If your aftermarket exhaust is missing heat shield mounting points, this is the easy fix you’ve been waiting for. 

Includes one stainless steel mounting bracket with M6 threaded nut, and one stainless steel hose clamp.

Fits exhaust approximately 1.1inch-2inch diameter. Trimming may be required for smaller diameter exhausts.

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. They have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install.

We highly recommend a heat shield if you run soft luggage without hard racks.

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.

DIMENSIONS:

  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)
Ships same business day
$38.95
Universal fit. May require additional adjustment or modification.

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on. We recommend Anti-Seize on all exhaust fasteners.

Add Anti-Seize
Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.

This universal heat shield provides a great look at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"
  • We recommend Anti-Seize on all exhaust fasteners.
Add Anti-Seize
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal, and is easy to install.

  • Kits come in 2 lengths - 15" and 19"
  • Pillows can be trimmed to length to fit different mufflers.
  • Includes a cap stuffer to fill packable end caps.
Choose Size
Ships in 3-5 business days
$40.95
Universal fit. May require additional adjustment or modification.

Re-pack your silencer with this pro-quality, three layer packing system and restore lost power and sound control.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets
Ships in 3-5 business days
$34.95
Universal fit. May require additional adjustment or modification.

A highly refined blend of aluminum, copper and graphite lubricants. Use during assembly to prevent galling, corrosion and seizing due to weathering or chemicals. Anti-Seize assures easier disassembly. Temperature range: -60°F to 1600°F (-50°C to 870°C). Salt, corrosion and moisture resistant – ideal for marine use. Meets Mil Spec #907E.

Choose Size
Ships same business day
$13.95
Universal fit. May require additional adjustment or modification.

Replacement Exhaust Pipe Retention Spring

  • This swivel spring replacement will work on nearly any exhaust system with a similar spring.
  • Made from stainless steel, and has a high temp silicon sleeve to protect exhaust component finish.
  • Made by Akrapovic, 60mm size, SOLD EACH
Ships in 3-5 business days
$4.95
Universal fit. May require additional adjustment or modification.
  • Available in 52mm or 58mm lengths
  • Kit contains two stainless steel exhaust swivel springs
  • Free-floating mounting hooks to avoid breakage
Choose Size
Ships in 3-5 business days
$14.95
Universal fit. May require additional adjustment or modification.

Set your bike apart with a custom exhaust look. Withstands direct heat up to 2000°F.

  • 2 inches wide and 25 feet long
  • Available in black or natural
  • 4 stainless steel tie wraps
Choose Color
Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

Depending on your application and preferences, more than one heat shield may be useful.

Dimensions: 2"x3'

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

Precision cut from heavy gauge material.

Extremely durable design.

Push/Pull design for hard to reach places.

Soft but durable PVC coated handle.

Ships same business day
$20.95