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Brakes, $25 and Under

Pads

KLR650 '08 - '18

Replacement retaining pins for the brake caliper. Includes 2 stock style brake pins.

Be sure to use some anti-seize on the threads when you install them.

Rear caliper only for DR350 and DR650.

Add Anti-Seize
Ships same business day
$11.95

Frame

Side Stand

KLR650 '09 - '18

A billet aluminum side-stand from PSR. This is the side-stand you want when you are using lowering-links.

Has many height settings from stock to 2" lower, a must have when lowering your bike. Available in anodized black.

Ships in 3-5 business days
$173.95

Subframe

A very popular modification. Eliminates the weaker 2 bolt setup in favor of one bolt all the way through for the upper subframe attach point. No more worry about keeping the bolts tight, or the original bolts breaking. If you have the SW Motech or Tusk crash guards you want this kit for sure.

This universal will give you both upper bolts, the upper spacer for the standard kit, and both lengths of lower bolts in case you have bars that use that point to attach.

Ships same business day
$35.95

Footpegs

KLR650 '87 - '18

Pro-Series foot pegs are made of stainless steel and are hard coated to prevent drooping. These pegs are 50mm x 75mm. Lo-pegs are down and back 1/4".

Please contact us for availability information
$118.95
KLR650 '87 - '26

The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option. 

Wider foot pegs for sure-footed comfort. 

17-4 cast stainless steel.

Width1.97"
Length3.18"
Ships same business day
$107.95
KLR650 '87 - '26

Pivot Pegz have set a new standard in footpeg performance and quality and now they are even better. The new Mark 4 Pivot Pegz are wider & stronger. They have a unique multi-directional grip pattern and a wide, open design to reduce mud packing. The Mark 4 also incorporates new heavy duty, long life springs and they come with a lifetime warranty.

Pivot Pegz aim is to build the best footpegs in the world and they really do perform as good as they look. Here's a bonus for those riders with size 13 boots - the pivoting action of these pegs makes it easier to get your toe under the shift lever!

  • Mega wide 60mm platform
  • Widest and lightest pivoting pegs on the market
  • Open design = less mud packing
  • Unique multi-directional grip pattern
  • Outstanding build quality
  • Race proven design and durability
Add PivotPegz Toppers
Ships same business day
$198.95

Wheels

We start with an Excel rim, Silver Warp 9 hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include color anodized Warp 9 hub or a factory Kawasaki hub and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New silver Warp 9 or OEM hub with bearings and seals installed
  • 2.50 x 17 (Sun rims are 2.75)
  • 2.50 x 18 Offroad (Sun rims are 2.75)
  • 4.25 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Choose Wheel Size
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$699.00

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

  • The 3.5" x 17" front wheel includes a 320mm brake rotor and caliper relocation bracket.
  • The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

Rear Includes Sprocket Carrier with 42T Sprocket Installed. Select your color or default to hub color choice.

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

  These wheels will NOT fit the Tengai, or 'C' model KLR

Choose Year
Rim Color
Sprocket Carrier
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,080.95

We start with an Excel rim, Silver Warp 9 hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include color anodized Warp 9 hubs or a factory Kawasaki hub and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New Warp 9 billet hub or OEM hub with bearings and seals installed
  • 1.60 x 21 Offroad
  • 1.85 x 21 Dualsport
  • 2.15 x 19 Adventure
  • 2.50 x 19 Adventure (Sun rims are 2.75)
  • 2.15 x 18 Street
  • 3.50 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$659.00

Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Silver Excel or Sun rims, Warp 9 billet hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional OEM Kawasaki hubs are available
  • Optional color matched billet sprocket carrier is available

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

We start with Silver Excel or Sun rims, Warp 9 billet hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional OEM Kawasaki hubs are available
  • Optional color matched billet sprocket carrier is available

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

Sprocket Carrier

Billet sprocket carrier from Warp 9 Racing. Available in several colors.

Please contact us for availability information
$149.95

Bearings

KLR650 '87 - '18

Rear wheel bearing kit contains all of the bearings and seals required to re-fit a wheel.

Wheel bearings typically fail from water and dirt contamination. These wheel bearing were developed in partnership with KML Bearing and is designed for the difficult operating environment of the Power Sport industry.

Premium EMQ quality, hi-speed-bearing featuring low drag, double lip rubber seals which provide superior exclusion of water, dirt and to improved grease retention.

Type TC Nitrile Elastomer wheel seals are specifically designed to keep out water and dirt.

Packed with Chevron SR1-2 high-performance grease with rust and oxidation inhibitors.

The rubber coated outside diameter creates an optimum seal at the hub.

Steel garter spring guarantees constant pressure on the axle shaft over the life of the seal.

Kit Contents
DescriptionQTY per Kit
Ball Bearing3
Select Product
Ships same business day
$17.95

Armor - Bike Protection

Skid Plate

This Australian made bash plate is made from 4mm aluminum 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider.

All bash plates are supplied with the necessary stainless clamps and bolts where possible. All bash plates have a polished finish and have foam or rubber where required.

Fits with SW Motech & Givi Crash bars.

Choose Finish
Ships same business day
$270.95
KLR650 '88 - '07
  • Made from strong and lightweight aircraft aluminum
  • Protects vital engine parts from rocks and debris
  • Custom fit to your specific bike model
  • Oil drain hole for easy access
  • All mounting hardware included
Choose Year
Please contact us for availability information
$127.95

Brake Guard

B & B Off Roads Kawasaki KLR 650 master cylinder guard is made from 2mm 5052 marine grade alloy and CNC machined in one piece for strength. All guards are supplied with all necessary mountings and stainless bolts. Made to cover and protects the rear brake master cylinder it looks great and is easy to install. Choose between polished or black polymer finish.

Choose Finish
Please contact us for availability information
$65.95
  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
Ships same business day
$52.95

Chain Guard

Headlight Guard

KLR650 '08 - '18
  • Designed to protect the headlight from flying rocks and possible crash damage
  • Fabricated from mild steel and expanded metal
  • Easy installation with all required hardware provided
  • Powder coated flat black to look good on any bike
  • Light weight with limited reduction in light output
  • Fits 2008-2018 Kawasaki KLR650's
Ships same business day
$110.95

Engine Guard

Happy Trails exclusive Paris Dakar Nerf design for the ultimate in KLR650 protection. Loops of 5/8 inch tubular steel protect the expensive fuel tank and shrouds on your bike.

Included in this package is the fourth generation engine guard-highway peg combination giving the rider many more choices in riding positions for greater comfort mile after mile. The highway pegs provide bonus protection for the engine side cases, and they easily fold-up when not in use.

  • Engine Guards require the Highway Peg kit for installation (included)
  • Engine Guards cannot be run with the HT radiator/reservoir guard system
  • Engine Guards are not compatible with the stock plastic skid plate
Ships same business day
$394.95

Radiator & Oil Guard

This radiator guard is as beautiful as it is effective. Keep your coolant where it belongs with this laser cut 0.100″thick hunk of 5052 aluminum. It is laser cut, CNC formed and then powder coated black.

This protector mounts to the front of the radiator in mere minutes using the stainless steel hardware that is included with the guard.

Please contact us for availability information
$69.95

Luggage

Luggage Racks

B&B Off Road's KLR650 Luggage Rack is made from 5mm aluminum 5083 plate. This plate is chosen because of its extreme suitability for welding, abrasion and impact resistance, bearing in mind the full weight of the bike and rider. All Carry/Luggage Racks are supplied with the necessary stainless clamps and bolts where possible.

DIMENSIONS

  • Total Length: Approx 42cm
  • Total Width: Approx 40cm
Choose Finish
Please contact us for availability information
$137.95
KLR650 '87 - '07

The Nomadic Rack for the early generation KLR650. CNC laser cut from 3/16" 5052 aluminum with a large 12" x 18" mounting surface area. Sand blasted and then powder coated black to give it a shot peened look. This rack is an easy installation with no modifications required. There are multiple strap slots for securing gear bags and cargo. Rack is compatible with RotoPax mount. All hardware and instructions included.

Packages available include Rack with the RotoPax Mount or if you really want it all, you can order the Rack, Mount and a Fuel or Water Container.

Select Year
Add Rotopax Containers
Add Container Mount
Ships same business day
$104.95

Body

Windscreen

KLR650 '86 - '07

This product is a windscreen lip that will offer more protection from the wind and weather. These mount directly onto your existing windscreen.

Standard Lip Smoke

Please contact us for availability information
$89.00

The new Touring windshield for the 2008-on Kawasaki KLR650 has been completely redesigned to both improve protection as well as appearance.

Parabellum utilizes the stock windshield screw locations with our angled brackets to mount the newly designed shield. The windshield uses stand-off technology so the shield is more upright. This allows a smaller shield to give more protection. This also keeps the top edge of the shield away from the rider when standing on the pegs and using other off-road riding techniques.

The Parabellum Touring shield for the KLR is also significantly wider and taller than the factory windshield maximizing comfort and wind protection.

The windshield measures 14.5 inches wide and is available in two heights. We recommend this windshield for those seeking maximum protection. The shield is made of 1/8 inch cast acrylic and offered in clear or tint.

Please contact us for availability information
$158.95
KLR650 '08 - '18

The long over-due rally shield for the 2008-on KLR650 is finally here!

Parabellum uses 4 steel brackets mounted to factory locations as well as our stand-off windshield design to ensure the customer doesn’t have to drill extra holes in the cowling but still achieves that iconic upright look of the real Dakar Rally bikes.

The Rally shield protects the rider’s torso/chest from air, cold, roost, branches and bushes while leaving the rider’s head/helmet in clean air. We recommend the Rally shield for riders seeking some protection, but prefer to be off-road.

The Rally shield is made from 1/8 inch cast acrylic and is 11.5 inches wide at the bottom and 17 inches tall.

Choose Tint
Ships in 1-2 business days
$138.95

Transform your ride. MadStad's patented mounting system allows riders to adjust the height and angle of their motorcycle windshield resulting in much smoother airflow, better wind protection and a more comfortable ride than any fixed windshield can provide.

What's included and what's not included in the kit:
Their complete drop-in system is custom-made for your bike and includes everything needed to mount and position the shield.
Your bike will not require any modification.

  • Black hardened acrylic base plate and mounting hardware
  • A set of MadStad adjustable brackets
  • Rear support brackets
  • 3/16" (4.5 mm) thick cast acrylic windshield

The MadStad adjustable brackets sit out in front of your fairing on black fly screen which attaches in place of the factory shield. With the windshield now separated from the front of the bike and the fly screen helping to deflect wind up from underneath, you have total control over the shield height, angle and airflow. This lets you dial in a smooth ride and quieter cockpit far better than any fixed windshield can provide.

Please contact us for availability information
$279.95
  • The Moose Racing Adventure Windscreens are made from .118 and .177 aircraft-quality Lucite acrylic
  • Heavy-duty, optically clearer than the OEM windscreens
  • One version 2" taller than stock and the other 4" taller than stock!
  • All units made in the USA
Choose Height
Ships in 3-5 business days
$75.95

Fuel and Intake

Air Filter

FunnelWeb ProLine Filter Highlights:

  • Optimum air flow for increased riding time
  • Improved engine protection
  • Extended filter change intervals
  • Simple to install, clean and re-oil
  • Easy fitment

Like all FunnelWeb filters, the ProLine Filter features profile cut, single layer, single density foam that doubles the external surface area of the filter without increasing the original filter size. The ProLine Filter traps dirt, dust, sand and mud over a larger area on its outer surface, ensuring optimal air flow is maintained for maximized engine performance and reliability.

The single layer, single density polyurethane foam has the added advantage of being easy to clean and the ability to maintain its original shape after numerous washes. Overall, compared with conventional foam filters, FunnelWeb offers more protection from dirt ingestion, has longer service intervals and maintains high airflow rates when dirty.

Ships same business day
$31.95
KLR650 '87 - '26
  • Increased air flow over the stock air filter
  • Designed to increase horsepower and throttle response
  • Easily fits inside the factory air box
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions
  • Four layers of premium cotton gauze provides outstanding filtration
  • Washable & re-usable, never wears out
  • One filter will last the lifetime of your bike
Add Air Filter Care Kit
Ships same business day
$72.95
  • Unique triple stage foam filter designed for the most extreme conditions
  • Eliminates the need for power robbing dust covers and outerwear covers
  • Increased protection against silt, water, and sand
  • Allows for extended filter service intervals
  • Can be cleaned, re-oiled, and re-used like a 2 stage filter
  • Used by factory off road teams around the world
Ships same business day
$40.95
KLR650 '87 - '26

Twin Air's patented design, high quality materials and superior construction deliver unbeatable performance and protection - and make Twin Air Filters the hands-down choice of more World and National Champions than all other filters combined.

An air filter is your engine's only protection against the elements, and your stock filter isn't up to the task. Replace it with a Twin Air - the #1 filter system proven on motocross tracks around the world.

Twin Air's fused layers of open-pore foam and fine inner foam trap even the smallest particles-without restricting airflow.

Ships same business day
$36.95

Carburetor

Strip out the bowl screws on your KLR? Carb top screws get rusty? Here is a set of 4 allen screws and lock washers for the bowl and 4 allens and flat washers for the vacuum top.

Ships same business day
$9.95

Replacement socket head (Allen) screws in case you strip out the stock JIS heads on your TM40 bowl. The originals can be stripped out when doing any tuning or carburetor maintenance. Sold in a pack of four, all for the bowl.

Ships same business day
$4.95

Jet Kit

KLR650 '87 - '07

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carb screws.
Choose Year
Add Pocket Tuner Tool
Ships in 3-5 business days
$93.95
KLR650 '87 - '18

This kit includes 2 Needles that have been developed by JD Jetting and manufactured for them to their exacting specifications. These two needles allow a wide range of tuning possibilities and provide correct fuel delivery at any throttle position.

4 allen type screws for the float bowl are also enclosed should you strip out the stock screws during your tuning process. Complete instructions with photos, jetting suggestions for different set-ups and situations, 5 Main Jets and a drill bit complete the package.

Add Pocket Tuner Tool
Ships same business day
$84.95

Carburetor Repair Kit

KLR650 '87 - '18

Replace your worn out Mikuni stock drain hoses when they get old and brittle with a replacement hose set. 

These 3/16" hoses are measured and pre-cut to length. Kit includes all hoses that fit the Mikuni carburetor.

Ships in 3-5 business days
$13.95
  • Includes all necessary parts to replace OEM-style fuel mixture screw with an extended screw for easy tuning
  • Kit includes extended mixture screw, O-ring, spring and washer.
     
Ships in 3-5 business days
$12.95

Seats

Complete Seat

Seat Concepts seats are constructed using a foam material that is higher quality than OEM seat foam. Their proprietary formula is plush, while still offering the necessary amount of support. Their unique comfort and shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These great features combine to offer you a custom seat feel, and provide greater enjoyment and increased range for long commutes, or Dual-Sport rides!

The Complete Seats come assembled with an high quslity aftermarket pan and ready to ride.

Width:12 5/8" (321mm)
Height:Same as OEM

The Commuter seat maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but has a dished seating position towards the mid-point to distribute rider weight over a greater area. This dished area is also wider than the stock seat to increase support. The passenger platform is the stock shape.

The Commuter seat is the best choice for extended pavement riding and mellow offroad. The unique shape and added width will provide greater enjoyment and increased range on a long commute, or Dual-Sport ride!

Please contact us for availability information
$399.95

Seat Concepts seats are constructed using a foam material that is higher quality than OEM seat foam. Their proprietary formula is plush, while still offering the necessary amount of support. Their unique comfort and shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These great features combine to offer you a custom seat feel, and provide greater enjoyment and increased rangefor long commutes, or Dual-Sport rides!

The Complete Seats come assembled with an high quality aftermarket pan and ready to ride.

Width:12 3/8" (314mm)
Height:Same as OEM
Custom-made to Order: Please allow 3-4 weeks for delivery.
$379.95

Moose Racing now makes a seat for you KLR riders. This is a complete seat already installed on a new high quality seat pan. Take off your old seat, and put on your new Moose Racing seat and get back to riding! The durable micro-fiber suede top cover enhances rider comfort and increases stability. Side gripper panels ensure secure seating during aggressive maneuvers. The cover is constructed from smooth marine-grade vinyl and features an embossed Moose Racing logo. It includes a strap kit that enables secure attachment of cargo to the pillion section of the seat.

Ships in 3-5 business days
$437.95

Corbin seats are carefully designed to provide a comfortable riding position. They are firm and supportive which allows you to ride all day without fatigue unlike the stock seat. Comfort Cell Foam retains resilience and doesn't crush down like the stock seat foam.  On the top, Corbin covers are only the highest grade of weather resistant materials for durability and long life. Corbin seats install the same as similar to stock with two bolts into the chassis which provides a closer fit to the bodywork and tank.

Corbin seats are carefully designed to provide a comfortable riding position. They are firm and supportive which allows you to ride all day without fatigue unlike the stock seat. Comfort Cell Foam retains resilience and doesn't crush down like the stock seat foam.  On the top, Corbin covers are only the highest grade of weather resistant materials for durability and long life. Corbin seats install the same as similar to stock with two bolts into the chassis which provides a closer fit to the bodywork and tank.

Choose Seat Style
Choose Top Texture
Choose Side Texture
Choose Welts
Made to Order:
Please allow 3 weeks
Cannot be canceled
$617.95

State-of-the-art replacement seats, Sargent seats are built on a percision-molded lightweight Polytec seat pan. Sargent's proprietary seat foam (Super Cell Atomic Foam) is their own unique blend of resilience, firmness, and vibration-absorption qualities, making it well suited for long distance comfort and support. Sargent seats are covered in a marine-grade, UV-stablized mildew resistant CarbonFX vinyl. Available in standard height and 1" lower than stock. These seats will fit bikes with the stock, IMS, or any other aftermarket fuel tank.

Does not fit the the "C" (European) models.

Choose Style
Ships in 3-5 business days
$449.95

Foam & Cover Kit

KLR650 '87 - '18

This is a high-quality seat cover done by Moose Racing for the KLR. This is a replacement cover only, no seat foam and you must install on your existing pan with existing foam. Heavy duty marine grade vinyl, and UV protected for lasting quality. Double stitched to ensure extra durability.

Check out the seat warmer we carry. Put this in before tacking your cover in place and keep yourself warm during even the coldest rides. Nothing like toasted buns to make a ride comfortable!

Add Kit
Ships in 3-5 business days
$39.95

Exhaust

Muffler

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
Choose Year
Ships in 3-5 business days
$449.95

X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.

The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.

The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.

They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.

The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.

The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.

The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.

 

Please contact us for availability information
$439.95
  • Mechanical silencer that comes with an internal perf-core surrounded by packing
  • The T-5 Stainless Slip-On Silencer is designed for a rider looking for an inexpensive, easy-to-install, lightweight performance silencer that can bolt right onto their stock head pipe
  • Aluminum muffler brackets
  • Aluminum canister
  • Stainless steel mid pipe and end-cap
  • TIG welded
  • Asymmetric muffler design
  • Removable USFS approved spark arrestor and optional insert for closed course racing
Please contact us for availability information
$590.95

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Add Anti-Seize
Add Muffler Gasket
Ships in 3-5 business days
$475.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships in 3-5 business days
$424.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester

Delayed stock from manufacturer, please ask for availability.

Choose Year
Please contact us for availability information
$399.95

Full System

The FMF Powerbomb and Q4 Muffler are legendary in the exhaust market.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The Q4 muffler employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available with a sound output of 96dB; with most models below 93 dB. It is constructed from aircraft grade aluminum and high strength stainless steel.

Choose Year
Ships in 3-5 business days
$664.95

Another great combination package - the FMF Powerbomb header and Powercore 4 Muffler.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The PowerCore4 muffler was developed to increase the horsepower and torque throughout the entire power curve and give you a noticeable power increase that is very usable and beneficial, no matter what your riding style or ability is.

Some of the features of the PowerCore 4 include: space age internal packing for maximum packing life; hi-flo modular end cap; internal shape of core uses hi-flo technology; enhanced sonic evacuation provides for higher flow and increased power and removable spark arrestor.

Choose Year
Add Anti-Seize
Please contact us for availability information
$617.95

Brakes

Caliper Rebuild Kit

Rotor

Galfer's Standard Wave rotors are engineered to provide the best performance in the market. Every aspect of our design, from the materials and manufacturing processes to the extensive testing, have been carefully chosen to produce the best quality stainless steel rotor available.

Kit includes:

  • 320mm Rotor and Relocation Bracket
  • New Pads
  • Steel Braided Brake Line
Choose Year
Ships in 3-5 business days
$353.95

New from Warp 9, a full floating stock size rotor. These rotors have an additional hole for placement of a magnet for an electronic type speedo like the Vapor.

Includes a fresh set of brake rotor bolts.

Please contact us for availability information
$109.95

Full braking power for your KLR650 supermoto conversion. 320mm oversized disc has a lightweight forged alloy center-hub and tough billet steel, 4mm thick brake rotor for maximum stopping power. Rotor rings include OD cooling groove and extra weight-reducing scraper holes and are riveted together with a nine-button sturdy rivet system.

Please contact us for availability information
$296.95

Add bling and performance to your bike with a fresh new Warp 9 rear rotor!

Includes a fresh set of brake rotor bolts.

Choose Year
Ships in 1-2 weeks
$74.95

Master Cylinder Rebuild Kit

  • Kit contains all of the components to re-seal leaking master cylinders
  • Includes replacement hard anodized aluminum piston, replacement cover screws, boot and spring
Ships in 3-5 business days
$27.95
  • Kits contain all parts needed to re-seal leaking master cylinders
  • Includes cup seals, copper washers, o-rings and replacement screws where applicable
Ships in 3-5 business days
$27.95

Drivetrain, Wheels

KLR650 '87 - '18

The KLR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.

Ships same business day
$44.95

Engine, Tools

Engine & Maintenance

KLR650 '87 - '18

You have to pull the rotor off the crank of your KLR to access the doohickey. The offset in this factory Kawasaki wrench makes that very easy. It is very difficult to get a standard wrench to hold the crank to get the flywheel/rotor off.

Ships in 1-2 weeks
$50.95
KLR650 '87 - '18

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

Ships in 3-5 business days
$99.95

Engine, Tools, $25 and Under

Engine & Maintenance

KLR650 '87 - '18

Special tool to remove the flywheel/rotor from the end of the crankshaft. You have to remove the flywheel/rotor to upgrade the doohickey.

Ships in 3-5 business days
$14.95
KLR650 '87 - '18

For adjusting valve clearance on twin cam models. Holds valve spring collar down so adjusting pads can be removed. From Motion Pro, made from hardened alloy steel.

Ships same business day
$9.95

Engine

Gasket

KLR650 '87 - '18

Put fresh O-rings on your KLR when you do your next oil change. Here you have new ones for the Oil Filler and the Oil Filter Housing Cover.

Ships same business day
$10.95

Replacing your clutch or removing that side cover for any reason? You are going to need a new gasket for the cover to ensure a leak-free assembly.

Choose Year
Ships in 1-2 weeks
$32.95

Oil Filter

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Flo's stainless filter catches items down to 35 microns "absolute", which is about 3 times better than most good paper or brass filters. The pleat seam is welded, able to withstand up to 600 degrees in our filter, not glued, like paper filters.

Ships same business day
$39.95
KLR650 '87 - '18

A high quality torsion spring puts more consistent force on the tensioner lever. Requires drilling a small hole in the case to seat the spring. Drill bit included.

Please contact us for availability information
$13.95
KLR650 '87 - '18

Eagle Manufacturing balancer lever kit, featuring top-quality components.

The Eagle Manufacturing idle-shaft lever and spring is designed to replace the less durable stock unit. The one-piece lever is precision machined from 17-4PH hardened stainless steel, ensuring exceptional strength. The kit also includes a stainless doohickey and a torsion spring with a drill bit, replacing the previous extension springs with a superior torsion spring for enhanced durability.

Ships same business day
$59.95
KLR650 '87 - '18

Our very own version of the popular thermostat bypass for the KLR. Gives faster warm up and more constant engine temperatures. Eliminates the wildly fluctuating engine temperature gauge. A more controlled and constant temperature is easier on your piston and cylinder and may prevent or reduce oil consumption. We use a 180 degree thermostat instead of the stock (too cold!) 160 degree unit. Warmer coolant temperature promotes better fuel vaporization and can increase fuel economy.

Our bypass system mounts the new thermostat in a small billet extension housing right where the stock thermostat is now. There is no bulky external housing to hang off the motor. The bypass hose tees in to the lower radiator hose using a length of quality high temperature silicone hose. It all makes for a clean simple installation.

Ships same business day
$129.95
KLR650 '87 - '18

Higher pressure in the cooling system, raises the coolant boiling point and increases protection from coolant loss due to overheating.

23 PSI - 1.6 Bar.

Ships same business day
$29.95

Valves

KLR650 '87 - '18

K&L® shims exceed the maximum of the Apparent Rockwell Hardness "C" scale. Shims average 47.0 compared to the 46.0 maximum.

This kit fits KLR650 87-18 as well as other brands and models , please verify correct size for your model before purchase.

29mm diameter - Includes two valve shims of each size 2.30, 2.40, 2.50, 2.55, 2.60, 2.70, 2.80, 2.90, 3.00 and 3.10.  In a shim box.

20 shims in total. From K&L.

BMW / KAWASAKI / YAMAHA

Ships same business day
$219.95

Cam

A pair of stage 2 intake and exhaust 'drop-in' camshafts. Great mid-range and top-end increase. Uses stock valve springs. Modifying the airbox and rejetting will be required to realize power improvements with these cams. These are new billet cams - No core return required!

Ships in 3-5 business days
$399.95

Spark Plug

KLR650 '87 - '26

E3 Resistor Spark Plugs

The unique design of the electrode maximizes the power generated by the spark plug through Diamond Fire technology. This electrode combines advanced performance capabilities and innovative technology to enhance the shape of the flame kernel. Consequently, the flame front ignites the air/fuel mixture more rapidly, accelerates heat transfer into the combustion chamber, and creates a more concentrated pressure front, facilitating a quicker pressure rise during the cylinder power stroke. The outcome is a more efficient combustion process and improved engine performance, making this a truly premium spark plug.

Add Anti-Seize
Ships same business day
$9.95

Suspension

Swingarm

KLR650 '87 - '18

Complete kit to replace the bearings and seals in the KLR650 swingarm pivot.

Kit Contents:
Seal4
Needle Bearing Shaft2
Needle Bearing2
Ships same business day
$54.95

Forks

The complete fork upgrade kit - Progressive Suspension springs and Race Tech emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

Choose Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Add Oil Level Gauge
Ships in 3-5 business days
$319.95

You can adjust the preload on your KLR shock easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.

Choose Year
Ships same business day
$208.95
KLR650 '08 - '14

Race Tech has developed these fork springs specifically for the heavier weight of the KLR650.

Sold in pairs.

  • The .70 springs are 75% stiffer than stock and will be a great choice for most riders
  • The .80 springs are 100% stiffer than stock and will be a better choice for heavier riders

Not for 2014-2018 New Edition

Choose Spring Rate
Please contact us for availability information
$149.95

Shock

The Moab Pro-Series shock from Cogent Dynamics is the standard by which all other shocks are judged in the KLR world. With its superior performance and exceptional reliability, Moab Pro-Series shocks have literally conquered the world many times over. The staff at Cogent is as passionate about motorcycles as you are.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. If you regularly carry luggage boxes and/or a passenger and weigh over 250 pounds, you will probably prefer the Heavy-Duty spring. Call if you have any questions.

Because of the limited space with the reservoir, adjusting your preload is just about impossible and for that reason we only sell these units with the Cogent Hydraulic Preload Adjuster already installed!

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

If you have '87-'07 KLR, you MUST order new mounting bolt. Not required for 2008-2018 models.

Choose Spring Rate
Add Cogent Lower Shock Bolt
Please contact us for availability information
$1,479.95

Fork Boots

KLR650 '87 - '18

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95

Fork Cartridge Dampers

Damping Rod style forks are notorious for being too harsh, too mushy and too easy to bottom. Gold Valve Cartridge Emulators remedy this problem by controlling the compression damping with a tuneable valve. The Emulator sits on top of the damping rod and is held in place by the main spring.

Simply put; Emulators make damping rod forks perform like well-tuned cartridge forks. Installation and tuning for any condition or rider preference is very straight-forward. 

Simple to install and completely tunable for all conditions and rider preferences.

Add Oil Level Gauge
Ships in 3-5 business days
$199.95

Shock Bearings & Seals

KLR650 '92 - '18

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper
Ships same business day
$43.95

Tools, Tires

Wheel & Tire, Tire Tools

KLR650 '08 - '18

Don't hit the trails without these tire irons. Each 10 inch forged steel tire iron has a hex wrench on one end. A 22mm for the front and a 24mm for the rear for older generation KLRs ('87 - '07) or a 19mm for the front and a 27mm for the rear for the new generation machines ('08 and newer). Rounded spoon end minimizes pinched tubes and scarred rims.

Choose Year
Ships same business day
$58.95

Lighting

Tail Light

KLR650 '08 - '18

If your taillight unit was damaged with your rear fender, we offer a brand new OEM unit.

Please contact us for availability information
$105.95
KLR650 '87 - '18

This device will pulse your brake light automatically. There are over 1000 possible pattern combinations with individually programmable Flash Speeds, Pre-Delay, and Flash Durations, as well as a disable feature to disable the unit. This device gives the end user the widest range of possibilities for customizing your tail light safety flash. With simple programming setup using only your brake lever, their is no disassembly or removing of the seat required to change the programming on the device.

Features:

  • Independently programmable flash speed, flash duration, and pre-delay
  • Works for LED or Standard Bulb Tail Lights
  • All Solid State design
  • Meets or exceeds OEM load rating specifications
  • Over 1000 possible flash pattern combinations
  • Simple programming setup with your brake lever
  • Extremely compact unit size; 20mm x 20mm x 12mm
Ships in 1-2 weeks
$59.95

Turn Signal

KLR650 '08 - '18

The SignalMinder unit is designed as a plug-in accessory for many Japanese bikes. SignalMinder uses a microprocessor to cancel the turn signals at one of three selectable time outs; 10, 20 or 30 seconds.

You can also make it so that all four of your signal lights also act as running lights and establish a dual-channel system on your bike. With the dual-channel system, when you activate the RIGHT turn signal three times in succession, you get 4-way hazard flash lights.

Connecting the 12 volt supply from the brakes to the SignalMinder, also allows for a brake flash option.

There are many options and configurations using this electronic tool.

No wire cutting required. The kit includes Scotchlok connectors to tap into existing wires.

Choose Relay Plug Type
Please contact us for availability information
$109.95

Gas Tanks

Accessories

KLR650 '87 - '18

These great grip pads give you that improved relationship between you and your machine. You will feel the difference the minute you throw your leg over. Squeeze your tank and feel what a solid seat position is and does for you. They will assist in reduction of vibration, increase in control, and increase in comfort.

Will also help you cover wear spots on your tank whether it be the stock metal or a plastic tank. We tested had a couple sets of these on bikes with plastic tanks for at least 3 years and saw no signs of bubbling, peeling or coming off in any way.

Ships same business day
$74.95
KLR650 '87 - '18

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Ships same business day
$16.95
KLR650 '87 - '18

6.6 gallons just not enough? Here is your answer, the 10 gallon tank from IMS. This tank is so large that they installed an internal lift pump to use the full capacity of the tank while maintaining a lower center of gravity than the OEM tank.

Can use factory locking cap or IMS screw on cap. Wing Tank - Does Not Use OEM/Stock Shrouds

Choose Type / Color
Please contact us for availability information
$680.95

Engine, $25 and Under

Drain Plug

KLR650 '87 - '26

A 10-pack of drain plug sealing crush washers. Replace your sealing washer at every oil change to prevent a leak.

Ships same business day
$6.95

Controls

Grips

  • Machined and knurled 6061 billet aluminum. Actual color may vary
  • Removable end cap for easy hand guard installation
  • Works with standard housing
Ships same business day
$44.95

Levers

KLR650 '87 - '18

Replacement shift lever with folding tip.

Choose Length / Color
Ships same business day
$46.95

Featured Products, Frame

Footpegs

Motion Factory Racing patented Flex-Mount Footpeg System provides superior grip and allows your foot to flex forward and back with the movement or your motorcycle.

One of the key features of Flex-Mount Footpegs is their unique flex-mount design. This design allows the footpegs to absorb shocks and vibrations, reducing fatigue and improving overall comfort during long rides. Additionally, the adjustable height and angle options ensure a personalized fit, allowing you to find the perfect riding position for maximum control and stability.

The bushings act like the suspension on your bike. With bushings, there are a couple of things to think about. The more firm the bushing the more durable and longer it will last. They use a durometer, a hardness scale 0 being the softest and 100 being the hardest. They don't go below a80 because they found that durability isn't great below this but have tested as low as a60 bushings. A bigger person that rides enduro-style terrain might want an a96 or a98 rated bushing. A lighter person might want the opposite but in the end, it comes down to personal preference. 

They put an a90 bushing on all new mount setups so people can get a good feel for their mid range option. The bushings are high quality yet inexpensive (they achieve this because they use skateboard bushings that are already developed and produced in massive quantities around the world) and a wear item designed to be replaced each season or depending on how hard or often someone rides.  

Complete mount system includes: 

  • 6061 Aluminum ADV Platforms (65mm wide x 107mm length) 
  • Stainless steel mounts
  • Sleeve bearing (8x10x20mm) included for 8mm OD' footpeg pins. 
  • Right and Left spring included. 
  • Chromoly steel spindles with reusable thread locker. 14mm wrench. Torque spec 40 ft/lbs 
  • A90 (medium flex) rated bushings
  • Cleats and stainless steel machine screws. M3x18mm. These can simply be replaced by going to your local hardware store when damaged or worn out. 
  • Bushing bolts. 8mm Allen wrench. Torque spec 30 ft/lbs

 They designed their hardware to bend rather than break in a significant impact. A wrench or adjustable wrench will quickly and easily bend the bolt back straight. Please avoid using a hammer. A little leverage from a long-handled wrench or pipe will do the job. The whole system is rebuild-able and serviceable.

They Fit Kawasaki KLX110 and Yamaha TW200 however some of these bikes may need a little modification by yourself, Please check the size carefully before you buy. If you make mods to the footpegs for fitments it will void all warranties and return policies. 

Ships same business day
$229.95

Fuel and Intake, Featured Products

Carburetor

All the advantages of a flatslide pumper carburetor at a much friendlier price than a Keihin FCR.

Our complete genuine Mikuni TM40 pumper carburetor kit comes with alloy adapter rings bonded to the carburetor body for a firm reliable fit in the stock air boots. We also include a remote mounted choke knob, complete instructions along with a wide range of main jets and pilot jets for fine tuning or to accommodate bikes with extensive modifications.

Add Pocket Tuner Tool
Add Lighter Return Spring
Please contact us for availability information
$579.95

Brakes, Controls

Levers

This anodized billet piece, brings a touch of color to your bike. Available in red or blue, it replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

Choose Color
Ships same business day
$25.95

Communications & Nav

GPS

Voyager is the original Trail Tech off-road GPS, designed specifically to meet the needs of off-road riders. With Voyager you can download, record, and share maps while recording vital engine data. The 2.7 inch TFT backlit display is ideal for viewing in any environment and gets easier to read in direct sunlight.

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • GPS enabled, active compass, elevation readings, distance and the ability to record ride data to SD card
  • Speedometer and tachometer readings in real time, shows current and total ride time and battery voltage
  • The 400x240 WQVGA LCD map screen is monochrome, displaying maps in black and white.
  • Plan routes on the web, then import to Voyager as gray routes ready to ride.
  • As a new track is recording, a black line appears indicating where you have been.
  • Voyager integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride gauges such as engine temperature, RPM, battery voltage, speed/distance, and more.
  • At only 4.5 x 2.5 inches, Voyager is a great choice for many types of vehicles from adventure bikes to quads, UTVs and dirt bikes.
  • 12V DC power required, make sure your vehicle has a battery.
Please contact us for availability information
$339.95

Voyager Pro, The Connected Rider’s GPS. Trail Tech offers a variety of model specific and universal kits for complete vehicle integration. All kits include mounting hardware, tach sensor, and power connection. Temperature and wheel sensors vary by kit, see kit contents for details. Adventure Begins Here!

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • Trail Tech Voyager Pro, the Connected Rider’s GPS. A premium off-road GPS with 4 inch color touchscreen anti-glare display, sealed and rated IP67 for anti dust/water intrusion
  • The map screen is enabled with base maps, topography lines, hill shading, and some trails. Record or load GPX trails and riding areas, and transfer to a PC using the MicroSD card. Voyager Pro comes loaded with North American maps, but other map regions can be downloaded for free.
  • Amongst the major features is Buddy Tracking. Buddy Tracking uses localized radio signals and can support up to 20 riders in a single group. View members of your ride group on the map screen in real time, increase your following distances, and use the buddy beacon to summon your buddies. Cell reception is not required.
  • Buddy tracking displays the current location of up to 20 members of your ride group on the map screen
  • Voyager Pro is Bluetooth enabled for intercom, phone and media controls. Play songs from your phone or MicroSD card using a Bluetooth headset, speaker, or intercom. Two phones and two headsets can be connected at the same time.
  • The 4 inch glove friendly color touchscreen TFT display is visible in all conditions, including direct sunlight. Sealed and rated IP67 for anti-dust and water intrusion, it is built to withstand the harshest elements that come with extreme riding conditions. The mounting dock hard mounts to the dashboard, can be locked, and allows for quick removal of Voyager Pro from the machine. The dock utilizes the AMPs hole pattern, and is compatible with the full line of RAM brand mounts or Trail Tech mounting hardware.
  • Voyager Pro integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride data such as engine temperature, RPM, battery voltage, speed/distance and more.
  • At 5.6 x 3.5 inches, Voyager Pro still fits on dirt bike dashboards, but is big enough to use on adventure bikes and UTVs. Voyager Pro’s mapping abilities and buddy tracking make it the premium choice for off-road riders.
Ships in 3-5 business days
$669.95