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Suspension

Fork Boots

KLR650 '87 - '18

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

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Ships same business day
$24.95
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Shock Bearings & Seals

KLR650 '92 - '18

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper
Ships same business day
$52.95
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Swingarm

KLR650 '87 - '18

Complete kit to replace the bearings and seals in the KLR650 swingarm pivot.

Kit Contents:
Seal4
Needle Bearing Shaft2
Needle Bearing2
Ships same business day
$54.95
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Lowering Link

KLR650 '87 - '07

Billet aluminum lowering links. Lowers the rear suspension approximately 1 to 2 inches depending on application.

*Important when lowering the rear suspension you want to raise the fork tubes in the clamps an equal amount of inches that the rear is being lowered. That way your bike will sit level when done.

Note: We only recommend the 2" lowering links for lighter non-aggressive riders as they allow the tire to rub when near bottoming.

Disclaimer: Lowering the front and/or rear of your motorcycle will change the geometry and may affect the handling, use caution after making changes/adjustments.

Some KLR models from 2004 - 2007 may have a longer shank that do not allow the bolts to tighten to the bearing. If that is the case, we recommend the addition of either a 14 mm split type lock washer or a 15 mm flat washer under the nut of both link mounting bolts.

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Ships in 3-5 business days
$88.95
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Fork Cartridge Dampers

Damping Rod style forks are notorious for being too harsh, too mushy and too easy to bottom. Gold Valve Cartridge Emulators remedy this problem by controlling the compression damping with a tuneable valve. The Emulator sits on top of the damping rod and is held in place by the main spring.

Simply put; Emulators make damping rod forks perform like well-tuned cartridge forks. Installation and tuning for any condition or rider preference is very straight-forward. 

Simple to install and completely tunable for all conditions and rider preferences.

Add Oil Level Gauge
Ships in 3-5 business days
$199.95
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Forks

KLR650 '87 - '07

Race Tech has developed these fork springs specifically for the heavier weight of the KLR650.
Sold in pairs.

  • The .43 springs are 7% stiffer than stock and will be a great choice for most riders
  • The .48 springs are 17% stiffer than stock and will be a better choice for heavier riders
  • The .52 springs are 30% stiffer than stock and will be a good choice for loaded adventure bikes or very aggressive riders

These will not fit the Tengai model.

Choose Spring Rate
Please contact us for availability information
$149.95
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The complete fork upgrade kit - Progressive Suspension springs and Race Tech emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

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Add Fork Caps - Adjustable Preload, Cogent Dynamics
Add Oil Level Gauge
Ships in 3-5 business days
$319.95
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Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs.

They will make a big improvement in the front forks while still delivering a smooth ride. Sold in pairs.

Choose Model Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Ships in 3-5 business days
$131.95
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Shock

The Moab Pro-Series shock from Cogent Dynamics is the standard by which all other shocks are judged in the KLR world. With its superior performance and exceptional reliability, Moab Pro-Series shocks have literally conquered the world many times over. The staff at Cogent is as passionate about motorcycles as you are.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. If you regularly carry luggage boxes and/or a passenger and weigh over 250 pounds, you will probably prefer the Heavy-Duty spring. Call if you have any questions.

Because of the limited space with the reservoir, adjusting your preload is just about impossible and for that reason we only sell these units with the Cogent Hydraulic Preload Adjuster already installed!

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

If you have '87-'07 KLR, you MUST order new mounting bolt. Not required for 2008-2018 models.

Choose Spring Rate
Add Cogent Lower Shock Bolt
Please contact us for availability information
$1,479.95
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Wheels

We start with an Excel rim, Silver Warp 9 hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include color anodized Warp 9 hubs or a factory Kawasaki hub and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New Warp 9 billet hub or OEM hub with bearings and seals installed
  • 1.60 x 21 Offroad
  • 1.85 x 21 Dualsport
  • 2.15 x 19 Adventure
  • 2.50 x 19 Adventure (Sun rims are 2.75)
  • 2.15 x 18 Street
  • 3.50 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$659.00
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We start with an Excel rim, Silver Warp 9 hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include color anodized Warp 9 hub or a factory Kawasaki hub and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New silver Warp 9 or OEM hub with bearings and seals installed
  • 2.50 x 17 (Sun rims are 2.75)
  • 2.50 x 18 Offroad (Sun rims are 2.75)
  • 4.25 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Choose Wheel Size
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$699.00
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Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

  • The 3.5" x 17" front wheel includes a 320mm brake rotor and caliper relocation bracket.
  • The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

Rear Includes Sprocket Carrier with 42T Sprocket Installed. Select your color or default to hub color choice.

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

  These wheels will NOT fit the Tengai, or 'C' model KLR

Choose Year
Rim Color
Sprocket Carrier
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,080.95
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Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Silver Excel or Sun rims, Warp 9 billet hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional OEM Kawasaki hubs are available
  • Optional color matched billet sprocket carrier is available

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00
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We start with Silver Excel or Sun rims, Warp 9 billet hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples
  • Optional OEM Kawasaki hubs are available
  • Optional color matched billet sprocket carrier is available

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00
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Sprocket Carrier

Armor - Bike Protection

Handguard

Mount Barkbusters standard aluminum bar handguards to 1-1/8" motorcycle handlebars with the Barkbusters Tapered handlebar saddle clamp set.

What's in the box:

  • 4 peice saddle clamp set
  • 2 complete saddles

These are all you need to mount your current Barkbusters Handguards when you upgrade to a tapered oversized 1 1/8" handlebar.

Ships same business day
$26.95
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Brake Guard

  • Protect the exposed rear brake master cylinder from damage
  • Fabricated from mild steel and expanded metal
  • Powder coated flat black
  • Light weight and does not interfere with boot placement on the foot peg
  • Easy installation with all required hardware provided
Ships same business day
$52.95
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Engine Guard

Crash bars by SW-MOTECH provide the necessary extra safety for tank, fairing and components. Designed specifically for these types of bikes, these accessories fit seamlessly with the lines of the vehicle and offer optimal cornering clearance. Bike-specific mounting systems enable reliable, easy installation onto original attachment points.

  • Constructed of robust steel with a 27 mm pipe diameter.
  • Weather- and corrosion-resistant powder coating in black
  • Reliable protection for important components
  • Highly stable construction appropriate for the peg length of the motorcycle
  • Model-specific development guarantees precise fit and reliable frame linkage
  • Optimized lean angle guaranteed
  • Simple mounting by screwing on factory-made mounting points on the frame
Choose Year
Please contact us for availability information
$199.95
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Radiator & Oil Guard

This radiator guard is as beautiful as it is effective. Keep your coolant where it belongs with this laser cut 0.100″thick hunk of 5052 aluminum. It is laser cut, CNC formed and then powder coated black.

This protector mounts to the front of the radiator in mere minutes using the stainless steel hardware that is included with the guard.

Please contact us for availability information
$69.95
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Skid Plate

This is one of the gnarliest skid plate made for the KLR. Made from 3/16" aluminum, it is laser cut and CNC formed. All seams are welded on both sides and the entire plate is black texture powder coated. Includes all the mounting hardware.

Ships same business day
$164.95
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Lighting

Headlight, Bulb

Turn Signal

KLR650 '08 - '18

The SignalMinder unit is designed as a plug-in accessory for many Japanese bikes. SignalMinder uses a microprocessor to cancel the turn signals at one of three selectable time outs; 10, 20 or 30 seconds.

You can also make it so that all four of your signal lights also act as running lights and establish a dual-channel system on your bike. With the dual-channel system, when you activate the RIGHT turn signal three times in succession, you get 4-way hazard flash lights.

Connecting the 12 volt supply from the brakes to the SignalMinder, also allows for a brake flash option.

There are many options and configurations using this electronic tool.

No wire cutting required. The kit includes Scotchlok connectors to tap into existing wires.

Choose Relay Plug Type
Please contact us for availability information
$109.95
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Headlight

This kit is not just a bulb, but an entirely new LED specific headlight! A specially designed adjustable steel mounting bracket replaces the stock unit. Included is a wiring harness and all the required hardware to make this installation quick and easy and entirely plug and play. No cutting, no drilling, no wiring modifications are necessary. The headlight features separate low and high beam projectors in a custom headlight shell designed specifically for this LED bulb.

Now available with a black chrome reflector!

Check out the images below for stock vs. LED patterns and brightness images.

  Fits '87-'07 only

Choose Color
Ships same business day
$119.95
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Frame

Footpegs

KLR650 '87 - '18

The IMS Pro-Series foot pegs are made of stainless steel and are hard coated to prevent drooping. 

They are the original Cast 17-4 Stainless steel pegs that revolutionized the foot peg market.

These pegs are 50mm(1.95") x 78mm(3.1"). 

Ships in 3-5 business days
$118.95
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KLR650 '87 - '26

The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option. 

Wider foot pegs for sure-footed comfort. 

17-4 cast stainless steel.

Width1.97"
Length3.18"
Ships same business day
$107.95
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KLR650 '87 - '26

Pivot Pegz have set a new standard in footpeg performance and quality and now they are even better. The new Mark 4 Pivot Pegz are wider & stronger. They have a unique multi-directional grip pattern and a wide, open design to reduce mud packing. The Mark 4 also incorporates new heavy duty, long life springs and they come with a lifetime warranty.

Pivot Pegz aim is to build the best footpegs in the world and they really do perform as good as they look. Here's a bonus for those riders with size 13 boots - the pivoting action of these pegs makes it easier to get your toe under the shift lever!

  • Mega wide 60mm platform
  • Widest and lightest pivoting pegs on the market
  • Open design = less mud packing
  • Unique multi-directional grip pattern
  • Outstanding build quality
  • Race proven design and durability
Add PivotPegz Toppers
Ships same business day
$198.95
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Designed and sculpted out of the best 7075 Billet aluminum by Pro Moto Billet elite engineers and machinists. Featuring Fastway's Patented adjustable height, traction, and camber options, the Evolution AIR footpegs are superior in every way. Fastway Evolution AIR pegs are designed to shed mud and debris, while being ultra strong.

These AIR pegs are offered in several colors, but some colors may require extra time, call for availability.

Mounting these pegs to your KLR takes just a bit of work. Please see link to instructions below to see what you will need to do. These instructions apply to the ADV and Evolution AIR Peg as well as the Evolution II pegs listed on the instructions.

Please contact us for availability information
$270.95
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KLR650 '87 - '26

The ultimate Adventure peg, from the folks at Fastway - Pro Moto Billet. This peg is big enough to stand on all day with no fatigue, it measures 2.25" front to back and is 4.75" wide.

In addition to the big size, you can also adjust the camber with their patented FKMS Kamber bolt. ´Tilt´ your pegs to increase comfort, or to give better squeeze on your bike. You can further customize them with 3 styles of patented adjustable threaded cleats. Take your traction from comfortable to gnarly. Fastway Adventure pegs come with two sets of F3 cleats, one standard, one long.

These Adventure pegs are offered in several colors, but some colors may require extra time, call for availability.

Mounting these pegs to your KLR takes just a bit of work.

Please see link to the instructions below. These apply to the ADV and Evolution AIR Peg as well as the Evolution II pegs referred to in the instructions.

Add Foot Peg Cleats, Fastway
Ships same business day
$349.95
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Brakes

Caliper Rebuild Kit

Rotor

KLR650 '87 - '07
  • Heat-treated and tempered stainless steel construction
  • New design rotor profile delivers improved brake performance and is self-cleaning
  • Weigh less than the OE rotors and look great
Chosse Style
Ships in 3-5 business days
$113.95
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Full braking power for your KLR650 supermoto conversion. 320mm oversized disc has a lightweight forged alloy center-hub and tough billet steel, 4mm thick brake rotor for maximum stopping power. Rotor rings include OD cooling groove and extra weight-reducing scraper holes and are riveted together with a nine-button sturdy rivet system.

Please contact us for availability information
$296.95
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Brake Line

GBrakes Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

  • Significantly improves response and feel over factory rubber lines
  • Largest performance improvement for your money over any other braking upgrade
  • Stainless steel hose resists abrasion and puncture
  • Teflon core does not degrade over time like rubber lines
  • PTFE Dupont 64 Teflon® hose
  • Feature a heavy-duty stiffener sleeve and route just like the factory lines
  • Proprietary, premium fittings
  • Banjos utilizes a unique machined channel and sealing surface for leak-free installations
  • R&D and engineered in the USA
  • GBrakes USA controls the manufacturing process, ensuring the highest level of quality control
Choose Type
Add Brake Fluid
Ships in 3-5 business days
$74.95
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Fuel and Intake

Air Filter

FunnelWeb ProLine Filter Highlights:

  • Optimum air flow for increased riding time
  • Improved engine protection
  • Extended filter change intervals
  • Simple to install, clean and re-oil
  • Easy fitment

Like all FunnelWeb filters, the ProLine Filter features profile cut, single layer, single density foam that doubles the external surface area of the filter without increasing the original filter size. The ProLine Filter traps dirt, dust, sand and mud over a larger area on its outer surface, ensuring optimal air flow is maintained for maximized engine performance and reliability.

The single layer, single density polyurethane foam has the added advantage of being easy to clean and the ability to maintain its original shape after numerous washes. Overall, compared with conventional foam filters, FunnelWeb offers more protection from dirt ingestion, has longer service intervals and maintains high airflow rates when dirty.

Ships same business day
$38.95
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KLR650 '87 - '26

Dual stage foam: 2 different pore sizes create more trapping area for even the smallest dust particles. Flame laminated foam: Both "Stages" are not glued but heat sealed to provide maximum air flow. Light color foam makes it easier to see where the filter oil has covered and where it has not.

  • Made of flame-laminated dual-layer foam, bonded with the highest quality glue to stand up to the roughest and toughest of any style of riding or terrain
  • This filter, used with No Toil foam filter treatment, provides the best air filtration system in the world
  • Fully open-cell structure for highest airflow and maximum protection
  • Heavy-duty glue provides protection from all solvents
  • Wide soft sealing ring for extra protection
  • Flexible seams prevent cracking
  • Original OEM size
No Toil Care Kit
Ships in 3-5 business days
$30.95
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KLR650 '87 - '26

Twin Air's patented design, high quality materials and superior construction deliver unbeatable performance and protection - and make Twin Air Filters the hands-down choice of more World and National Champions than all other filters combined.

An air filter is your engine's only protection against the elements, and your stock filter isn't up to the task. Replace it with a Twin Air - the #1 filter system proven on motocross tracks around the world.

Twin Air's fused layers of open-pore foam and fine inner foam trap even the smallest particles-without restricting airflow.

Ships same business day
$36.95
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  • Unique triple stage foam filter designed for the most extreme conditions
  • Eliminates the need for power robbing dust covers and outerwear covers
  • Increased protection against silt, water, and sand
  • Allows for extended filter service intervals
  • Can be cleaned, re-oiled, and re-used like a 2 stage filter
  • Used by factory off road teams around the world
Ships same business day
$40.95
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KLR650 '87 - '26
  • Increased air flow over the stock air filter
  • Designed to increase horsepower and throttle response
  • Easily fits inside the factory air box
  • Larger surface area over foam filters which offers longer service intervals in dusty conditions
  • Four layers of premium cotton gauze provides outstanding filtration
  • Washable & re-usable, never wears out
  • One filter will last the lifetime of your bike
Add Air Filter Care Kit
Ships same business day
$79.95
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Have you lost or broken the stock air filter cage for your KLR? Maybe you need a spare? Here it is, the OEM cage that will fit any of the foam air filters on this page. This kit includes the cage and the mounting hardware.

Ships same business day
$34.95
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Jet Kit

Our own jet kit for the Mikuni TM40 carburetor.

Includes new main jets, pilot jets and a new needle with e-clip.

Comes with a printed Mikuni tuning manual and a jetting suggestion chart.

  Not for the stock carburetor Fits TM40 conversions Only

Ships same business day
$79.95
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KLR650 '87 - '07

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carb screws.
Choose Year
Add Pocket Tuner Tool
Ships in 3-5 business days
$93.95
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Carburetor Repair Kit

KLR650 '87 - '07

Comes with everything you need to freshen up your carburetor.

Choose Year
Add Pocket Tuner Tool
Ships same business day
$35.95
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KLR650 '87 - '18

Replace your worn out Mikuni stock drain hoses when they get old and brittle with a replacement hose set. 

These 3/16" hoses are measured and pre-cut to length. Kit includes all hoses that fit the Mikuni carburetor.

Ships in 3-5 business days
$13.95
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Carburetor

Strip out the bowl screws on your KLR? Carb top screws get rusty? Here is a set of 4 allen screws and lock washers for the bowl and 4 allens and flat washers for the vacuum top.

Ships same business day
$9.95
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Seats

Complete Seat

Seat Concepts seats are constructed using a foam material that is higher quality than OEM seat foam. Their proprietary formula is plush, while still offering the necessary amount of support. Their unique comfort and shape maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but tapers out towards the mid-point to distribute rider weight over a greater area.

These great features combine to offer you a custom seat feel, and provide greater enjoyment and increased range for long commutes, or Dual-Sport rides!

The Complete Seats come assembled with an high quslity aftermarket pan and ready to ride.

Width:12 5/8" (321mm)
Height:Same as OEM

The Commuter seat maintains a similar contour to stock at the front of the seat so the rider’s legs are not spread farther apart, but has a dished seating position towards the mid-point to distribute rider weight over a greater area. This dished area is also wider than the stock seat to increase support. The passenger platform is the stock shape.

The Commuter seat is the best choice for extended pavement riding and mellow offroad. The unique shape and added width will provide greater enjoyment and increased range on a long commute, or Dual-Sport ride!

Please contact us for availability information
$399.95
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Moose Racing now makes a seat for you KLR riders. This is a complete seat already installed on a new high quality seat pan. Take off your old seat, and put on your new Moose Racing seat and get back to riding! The durable micro-fiber suede top cover enhances rider comfort and increases stability. Side gripper panels ensure secure seating during aggressive maneuvers. The cover is constructed from smooth marine-grade vinyl and features an embossed Moose Racing logo. It includes a strap kit that enables secure attachment of cargo to the pillion section of the seat.

Ships in 3-5 business days
$437.95
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Exhaust

Muffler

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester

Delayed stock from manufacturer, please ask for availability.

Choose Year
Ships in 3-5 business days
$399.95
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  • Mechanical silencer that comes with an internal perf-core surrounded by packing
  • The T-5 Stainless Slip-On Silencer is designed for a rider looking for an inexpensive, easy-to-install, lightweight performance silencer that can bolt right onto their stock head pipe
  • Aluminum muffler brackets
  • Aluminum canister
  • Stainless steel mid pipe and end-cap
  • TIG welded
  • Asymmetric muffler design
  • Removable USFS approved spark arrestor and optional insert for closed course racing
Please contact us for availability information
$590.95
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Headpipe

KLR650 '84 - '07

The FMF Powerbomb is a four stroke header pipe unit that has a unique bulge precisely located in the header system. A "pre-muffler" of sorts, the Power Bomb actually lowers sound output because it creates more surface area to absorb the sound medium (exhaust). The surface area of the perforated core lets the sound exit into the absorbing material (steel wool packing) and then allows the air to expand, cool and ramp back up with the higher pressure air. The result? The FMF Powerbomb is instrumental in reducing the decibel level on any four stroke and because of the expansion and contraction on exhaust through the system, the flow has been increased by nearly 10%. That means more power throughout the range.

Features:

  • Tuned for bottom to mid performance
  • Powerbomb headers are the front runner in performance headers
  • Designed for full service access to oil filter
Choose Year
Ships in 3-5 business days
$249.95
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Gasket

KLR650 '87 - '18

This is a new gasket for the cylinder head - head pipe junction. Installing a new one with your new header will ensure a good seal and no exhaust leak.

Ships same business day
$8.95
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Full System

Another great combination package - the FMF Powerbomb header and Powercore 4 Muffler.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The PowerCore4 muffler was developed to increase the horsepower and torque throughout the entire power curve and give you a noticeable power increase that is very usable and beneficial, no matter what your riding style or ability is.

Some of the features of the PowerCore 4 include: space age internal packing for maximum packing life; hi-flo modular end cap; internal shape of core uses hi-flo technology; enhanced sonic evacuation provides for higher flow and increased power and removable spark arrestor.

Choose Year
Add Anti-Seize
Ships in 3-5 business days
$617.95
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Communications & Nav

GPS

Voyager Pro, The Connected Rider’s GPS. Trail Tech offers a variety of model specific and universal kits for complete vehicle integration. All kits include mounting hardware, tach sensor, and power connection. Temperature and wheel sensors vary by kit, see kit contents for details. Adventure Begins Here!

Trail Tech provides a one year warranty and unlimited free phone and email support.

  • Trail Tech Voyager Pro, the Connected Rider’s GPS. A premium off-road GPS with 4 inch color touchscreen anti-glare display, sealed and rated IP67 for anti dust/water intrusion
  • The map screen is enabled with base maps, topography lines, hill shading, and some trails. Record or load GPX trails and riding areas, and transfer to a PC using the MicroSD card. Voyager Pro comes loaded with North American maps, but other map regions can be downloaded for free.
  • Amongst the major features is Buddy Tracking. Buddy Tracking uses localized radio signals and can support up to 20 riders in a single group. View members of your ride group on the map screen in real time, increase your following distances, and use the buddy beacon to summon your buddies. Cell reception is not required.
  • Buddy tracking displays the current location of up to 20 members of your ride group on the map screen
  • Voyager Pro is Bluetooth enabled for intercom, phone and media controls. Play songs from your phone or MicroSD card using a Bluetooth headset, speaker, or intercom. Two phones and two headsets can be connected at the same time.
  • The 4 inch glove friendly color touchscreen TFT display is visible in all conditions, including direct sunlight. Sealed and rated IP67 for anti-dust and water intrusion, it is built to withstand the harshest elements that come with extreme riding conditions. The mounting dock hard mounts to the dashboard, can be locked, and allows for quick removal of Voyager Pro from the machine. The dock utilizes the AMPs hole pattern, and is compatible with the full line of RAM brand mounts or Trail Tech mounting hardware.
  • Voyager Pro integrates with your vehicle using standard Trail Tech vehicle sensors, providing vital ride data such as engine temperature, RPM, battery voltage, speed/distance and more.
  • At 5.6 x 3.5 inches, Voyager Pro still fits on dirt bike dashboards, but is big enough to use on adventure bikes and UTVs. Voyager Pro’s mapping abilities and buddy tracking make it the premium choice for off-road riders.
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$669.95
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Engine

KLR650 '87 - '18

A high quality torsion spring puts more consistent force on the tensioner lever. Requires drilling a small hole in the case to seat the spring. Drill bit included.

Please contact us for availability information
$13.95
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KLR650 '87 - '18

Eagle Manufacturing balancer lever kit, featuring top-quality components.

The Eagle Manufacturing idle-shaft lever and spring is designed to replace the less durable stock unit. The one-piece lever is precision machined from 17-4PH hardened stainless steel, ensuring exceptional strength. The kit also includes a stainless doohickey and a torsion spring with a drill bit, replacing the previous extension springs with a superior torsion spring for enhanced durability.

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$59.95
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A direct replacement for the stock KLR hoses that tend to crack and leak after a few years.

These silicone hoses are custom made for us. Silicon hoses operate at much higher temperatures and pressures than other rubbers, they don't perish, and they look great!

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Ships in 1-2 weeks
$139.95
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KLR650 '87 - '18

Our very own version of the popular thermostat bypass for the KLR. Gives faster warm up and more constant engine temperatures. Eliminates the wildly fluctuating engine temperature gauge. A more controlled and constant temperature is easier on your piston and cylinder and may prevent or reduce oil consumption. We use a 180 degree thermostat instead of the stock (too cold!) 160 degree unit. Warmer coolant temperature promotes better fuel vaporization and can increase fuel economy.

Our bypass system mounts the new thermostat in a small billet extension housing right where the stock thermostat is now. There is no bulky external housing to hang off the motor. The bypass hose tees in to the lower radiator hose using a length of quality high temperature silicone hose. It all makes for a clean simple installation.

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$129.95
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The complete Thermo Control package - Our in-house designed Thermostat Bypass kit, a set of Custom Silicone Hoses and a Hi-Pressure Radiator Cap. All combined to help your KLR cooling system be at the top of its game. The Thermostat Bypass kit includes a thermostat with a higher temperature rating that will keep the motor more in its happy spot.

The Silicone hoses are stronger than the stock rubber units and will better resist cracking and leaking.

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$209.95
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Clutch

KLR650 '87 - '95

Complete set of friction plates, HD springs and steel separator plates prevent premature driven plate wear, oil muddying and loss of stack height. Built with swaged aluminum carriers that spread the load on the clutch basket and prevent clutch basket "dogging". Anti-swell, alloy impregnated heavy-duty cork-based facings for smooth clutch take-up. Allows modulation, unlike paper clutches which tend to snatch.

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$108.95
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The Rekluse EXP employs the same EXP assembly as their premier product; the difference is that it fits into your stock clutch assembly, saving you money! Now you can enjoy the benefits of Rekluse auto-clutch technology on your KLR.

An auto-clutch automatically feeds out the engagement of the clutch using centrifugal force. This allows you to start and stop without touching the clutch lever. The automatic feed is fully adjustable to suit the rider's needs while retaining full manual override with the clutch lever. This automatic feed delivers easier on/off throttle transitions, improved traction, better control, and more confidence.

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$848.95
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Gasket

KLR650 '87 - '18

Generator cover gasket to seal up the cover once you have your new Doohickey in place. New OEM gasket. What else can we say? If in doubt, put in a new one.

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$22.95
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KLR650 '87 - '26

Put fresh O-rings on your KLR when you do your next oil change. Here you have new ones for the Oil Filler and the Oil Filter Housing Cover.

Ships same business day
$10.95
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Replacing your clutch or removing that side cover for any reason? You are going to need a new gasket for the cover to ensure a leak-free assembly.

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Ships in 1-2 weeks
$36.95
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Valves

KLR650 '87 - '18

K&L® shims exceed the maximum of the Apparent Rockwell Hardness "C" scale. Shims average 47.0 compared to the 46.0 maximum.

This kit fits KLR650 87-18 as well as other brands and models , please verify correct size for your model before purchase.

29mm diameter - Includes two valve shims of each size 2.30, 2.40, 2.50, 2.55, 2.60, 2.70, 2.80, 2.90, 3.00 and 3.10.  In a shim box.

20 shims in total. From K&L.

BMW / KAWASAKI / YAMAHA

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$219.95
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Cam

A pair of stage 2 intake and exhaust 'drop-in' camshafts. Great mid-range and top-end increase. Uses stock valve springs. Modifying the airbox and rejetting will be required to realize power improvements with these cams. These are new billet cams - No core return required!

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$494.95
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Drain Plug

Stock and typical after market drain plugs can protrude past some skid plates. This steel low profile drain plug stays inside the skid plate so it can't be snagged by passing objects.

Comes with 4 crush washers.

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$10.95
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Oil Filter

Providing unbeatable performance and exceptional value, Hiflofiltro is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.59 per filter with our value 5-pack!

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$17.95
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Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Flo's stainless filter catches items down to 35 microns "absolute", which is about 3 times better than most good paper or brass filters. The pleat seam is welded, able to withstand up to 600 degrees in our filter, not glued, like paper filters.

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$39.95
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KLR650 '87 - '26

This is all you need to not only change your oil, but protect your motor as well. We include a magnetic drain plug, to help catch stray metal pieces, a 5-pack of oil filters, and new O-Rings to replace any you have that may be leaking or worn.

  • Magnetic Drain Plug
  • O-Ring Kit
  • 5-Pack of Oil Filters
Add Funnels - Disposable
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$38.95
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Spark Plug

KLR650 '87 - '26

E3 Resistor Spark Plugs

The unique design of the electrode maximizes the power generated by the spark plug through Diamond Fire technology. This electrode combines advanced performance capabilities and innovative technology to enhance the shape of the flame kernel. Consequently, the flame front ignites the air/fuel mixture more rapidly, accelerates heat transfer into the combustion chamber, and creates a more concentrated pressure front, facilitating a quicker pressure rise during the cylinder power stroke. The outcome is a more efficient combustion process and improved engine performance, making this a truly premium spark plug.

Add Anti-Seize
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$9.95
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Drivetrain, Wheels

KLR650 '87 - '18

The KLR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.

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$44.95
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Drivetrain, $25 and Under

KLR650 '87 - '18

A pack of 10 Fuji style lock nuts to put on the sprocket of your KLR650. These are an 8 mm, flanged type nut that will keep your sprocket snug and tight.

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$9.95
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Drivetrain

Sprocket

Engine, Tools

Repair Manuals

KLR650 '87 - '07

Clymer repair manuals provides step-by-step procedures based upon the complete disassembly of the motorcycle. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Contains hundreds of original photos, exploded views, drawings, specifications and charts to illustrate each job. Also features shortcut repairs and high-performance modifications.

Whether you're interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your KLR650.

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$49.95
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Engine & Maintenance

KLR650 '87 - '18

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

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$119.95
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Electrical

CDI

Designed to enhance overall performance when installing a high-flow jet kit. This CDI box enhancements include:

  • Duplicator circuits
  • Increased RPM redline
  • Altered ignition advance curves

This unit may also be used to replace a defective CDI box on a stock machine. For 1990 - 2007 models only.

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$179.95
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Luggage

Luggage Racks

KLR650 '87 - '07

The Nomadic Rack for the early generation KLR650. CNC laser cut from 3/16" 5052 aluminum with a large 12" x 18" mounting surface area. Sand blasted and then powder coated black to give it a shot peened look. This rack is an easy installation with no modifications required. There are multiple strap slots for securing gear bags and cargo. Rack is compatible with RotoPax mount. All hardware and instructions included.

Packages available include Rack with the RotoPax Mount or if you really want it all, you can order the Rack, Mount and a Fuel or Water Container.

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Add Rotopax Containers
Add Container Mount
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$118.95
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Suspension, Tools

Fork Seals & Bushings, Suspension

KLR650 '87 - '07

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Choose Year
Add Fork Seal Kit
Add Oil Level Gauge
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$79.95
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Fork Cartridge Dampers, Suspension

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

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$48.95
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Controls

Levers

KLR650 '87 - '18

New from Twin Air, a forged aluminum KLR650 folding shift lever with your choice of Black, Blue, or Green tip. These are 3/4" longer than the stock lever which makes for easier shifting while standing, as well as for those with a larger boot size.

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$59.95
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KLR650 '87 - '18

Replacement shift lever with folding tip.

Choose Length / Color
Ships same business day
$46.95
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Cable

KLR650 '87 - '07

A quality set of replacement throttle cables from Motion Pro.

Choose Year
Add Cable Lubricant
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$47.95
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Engine, Tools, $25 and Under

Engine & Maintenance

KLR650 '87 - '18

For adjusting valve clearance on twin cam models. Holds valve spring collar down so adjusting pads can be removed. From Motion Pro, made from hardened alloy steel.

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$9.95
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Tools, Tires

Wheel & Tire, Tire Tools

KLR650 '08 - '18

Don't hit the trails without these tire irons. Each 10 inch forged steel tire iron has a hex wrench on one end. A 22mm for the front and a 24mm for the rear for older generation KLRs ('87 - '07) or a 19mm for the front and a 27mm for the rear for the new generation machines ('08 and newer). Rounded spoon end minimizes pinched tubes and scarred rims.

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$58.95
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Brakes, Tools

KLR650 '87 - '07
  • Combines wrench and bleeder valve into one convenient and compact tool
  • Fits most 10 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle
Ships in 3-5 business days
$36.95
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Fuel and Intake, Featured Products

Carburetor

All the advantages of a flatslide pumper carburetor at a much friendlier price than a Keihin FCR.

Our complete genuine Mikuni TM40 pumper carburetor kit comes with alloy adapter rings bonded to the carburetor body for a firm reliable fit in the stock air boots. We also include a remote mounted choke knob, complete instructions along with a wide range of main jets and pilot jets for fine tuning or to accommodate bikes with extensive modifications.

Add Pocket Tuner Tool
Add Lighter Return Spring
Ships in 3-5 business days
$579.95
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Body

Windscreen

KLR650 '86 - '07

This product is a windscreen lip that will offer more protection from the wind and weather. These mount directly onto your existing windscreen.

Standard Lip Smoke

Please contact us for availability information
$89.00
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Side Panels

KLR650 '87 - '07

New replacement side panels specifically made for gen 1 KLR650.

Available in 4 colors.

  Will not fit KLR250

Depending on your application and preferences, more than one optional heat shield may be useful.

Add Heat Shield
Ships same business day
$102.95
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KLR650 '87 - '07

Quality replacement radiator air scoops. Sold in pairs for gen 1 KLR650.

Available in 4 colors.

Ships in 3-5 business days
$125.95
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Fender Brace

This is the brace needed to stabilize the wing like structure they call a front fender on the KLR – both generations. This simple bolt-on reduces wind buffeting and increases steering stability at highway speeds. It also helps carry the weight of a fender mounted tool bag.

Made from laser cut 5052 aluminum, then CNC formed and beautified with a shiny black powder coat. Easily mounts in a few minutes using the included stainless steel hardware.

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Ships same business day
$59.95
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Gas Tanks

Accessories

KLR650 '87 - '18

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

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$17.95
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KLR650 '87 - '18

These great grip pads give you that improved relationship between you and your machine. You will feel the difference the minute you throw your leg over. Squeeze your tank and feel what a solid seat position is and does for you. They will assist in reduction of vibration, increase in control, and increase in comfort.

Will also help you cover wear spots on your tank whether it be the stock metal or a plastic tank. We tested had a couple sets of these on bikes with plastic tanks for at least 3 years and saw no signs of bubbling, peeling or coming off in any way.

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$74.95
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Brakes, $25 and Under

Rotor Bolts

A kit consisting of 15 (9 front - 6 rear) KLR650 rotor bolts, enough to do the front and rear. 

Class 10.9 steel rotor bolts provide excellent sheer strength and include medium-strength threadlock patches to securely fasten your rotor

Ships in 3-5 business days
$9.95
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