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Drivetrain, Wheels

DR650 '96 - '26

The DR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket carrier hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier. Sold as a set of 6 rubber dampers.

Ships same business day
$52.95

Polyurethane drive cushions for the DR. Polyurethane has a higher abrasion, cut, and tear resistance than rubber as well as much better resistance to chemical breakdown. This will offer longer life and better damping when compared to the stock rubber cushions.

Ships same business day
$49.95

Frame

Footpegs

Designed and sculpted out of the best 7075 Billet aluminum by Pro Moto Billet elite engineers and machinists. Featuring Fastway's Patented adjustable height, traction, and camber options, the Evolution AIR footpegs are superior in every way. Fastway Evolution AIR pegs are designed to shed mud and debris, while being ultra strong.

You can also order serrated or spiked cleats separately.

These AIR pegs are offered in several colors, but some colors may require extra time, call for availability.

Add Foot Peg Cleats, Fastway
Please contact us for availability information
$199.95

Low peg mounts for the DR From Wirtz Wire. These are different than our other mounts for several reasons. First, these are designed around the stock pegs. All of the pegs in this section will fit these mounts. Another difference is that these mounts are offered in a low mount as well as a low and rearward mount. These are 'wire EDM' machined from solid 1018 steel bar stock, and are not welded anywhere. They are powder coated black for a great look. Both mounts move the pegs down 2" while the low and rear mounts also move the pegs back 1.3".

Kit comes with new mounts, longer bolts and a longer brake switch spring that will be needed. Pegs are optional, your stock pegs will work.

The upper image shows the low and rearward mounts while the one below that is of the just low mounts. If you look at the two images below that, you will see that these are the low and rearward pegs for both sides of the bike.

Choose Type
Ships same business day
$164.95

Controls

Cable

Spare replacement throttle cables for your TM40 carburetor conversion. Fits the stock throttle housing.

These are premium low-friction cables. 

Add Cable Lubricant
Ships same business day
$73.95

Grips

DR650 '92 - '26

Suzuki makes it almost impossible to replace your stock grips. It's much easier with a new throttle tube. 

  • Machined and knurled 6061 billet aluminum.  Actual color may vary.
  • Removable end cap allows handguard installation without the hacksaw
  • Lightweight, removable cams are compatible with G2 throttle systems
Ships same business day
$44.95

Bar Risers

DR650 '96 - '26

Mount these polished billet aluminum spacers under your handlebar clamps to raise your handlebars 1 inch. High quality longer bolts are included.

Ships same business day
$34.95

Introducing the Zeta solid bushings to replace your worn out rubber bushings. We have tested these bushings on our own bike and we love them. No more sloppy handle bars. Plus, they add a little bling factor to your bike! Simply unbolt your bar mounts and swap the rubber bushings with these anodized billet bushings for a more stable handlebar feel.

Features:

  • Solid cones for rubber bar mounted stock triple top clamps
  • Provides direct control and prevents bar twist when falling down
  • Comes in a set of 4 solid cones
  • Made of A7009-T6 aluminum
Ships same business day
$19.95

Handlebar, Bar Risers

DR650 '96 - '26

Here is a complete kit to install oversized tapered 1-1/8" handlebars on your DR650. Warp9 handlebar clamps bolt to your stock triple clamp adding an additional 1" to the height.

Alloy oversize bars offer more durability and eliminate the crossbar which opens up your dash area for more goodies. Black in color.

Ships same business day
$109.95

Levers

This bracket mounts between the frame and your right footpeg bracket (works with both stock and low mounts) and allows you to adjust the slop out of the stock system. Puts the pedal in the ultimate location for immediate brake activation and eliminates unwanted pedal motion. Kit includes plate, adjuster bolt and lock nut and instructions.

Ships same business day
$38.95

Luggage

Luggage Racks

Increase your fuel and/or water carrying capacity. This mounting plate attaches to the OEM Suzuki rear rack and accepts the standard RotoPax mounting pedestal. The use of pressed-in threaded mounting hardware allows for quick and easy installation of the plate and pedestal. When not needed the RotoPax pedestal can be quickly removed and the tidy JNS mounting plate left in place.

  • 0.125" 5052 Aluminum, Laser cut / CNC formed
  • Powder coated black
  • Includes stainless mounting hardware

Order alone or with RotoPax Mount and Water or Fuel container. Get everything you need at one time.

Add Rotopax Containers
Add Container Mount
Ships same business day
$47.95

The ProCycle rack system is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

See the linked instructions for how-to videos.

Add Top Rack Signal Brackets
Ships same business day
$684.95
DR650 '96 - '26

Steel cargo rack from Moose Racing. It features a nice wide platform and a durable powder coat finish. 17" wide and 10" long.

Ships same business day
$199.95

Their rear racks are great for adding the extra storage needed for your next adventure. They are the perfect size for a backpack or small duffel bag. Their steel racks are built to handle any riding style you throw at them, now Rotopax ready!

This is the ENDURO Series DR650 rear rack which measures 10 inches wide and 12 inches long.

  • Great for carrying cargo, duffel bags/backpacks, and mounting Pelican, Seahorse, or any other hard cases. Givi compatible.
  • Holes are in place to accept Rotopax mount with no drilling required.
  • Stainless steel mounting hardware and instructions included.
  • Fabricated with mild steel, MIG welded, and finished with a semi gloss black industrial grade powder coat.
  • Weighs 3 lbs, 10 inches wide, 12 inches long.
  • Works with stock tool bag. You can remove the seat with no interference from the luggage rack.
  • Rear rack only, no Rotopax mount or side racks included.
Add Container Mount
Add Rotopax Containers
Ships same business day
$109.95
DR650 '96 - '26

Our ProCycle top rack is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

  • 5/8" steel tubing
  • Computer precision bending
  • Durable powder coat finish
  • CNC cut brackets
  • Top rack dimensions 15" wide 11" long
  • Top rack has RotoPax and hard case mounting tabs
  • All mounting hardware included.

Top rack only, side racks sold separate.

Add Top Rack Signal Brackets
Ships same business day
$249.95
DR650 '96 - '26

The ProCycle side rack is designed and manufactured by dual sport riders that know what it takes to create a durable and versatile luggage rack.

Our racks allow for easy installation of both soft and hard luggage.

Side racks only, top rack sold separate.

Compatible with the following top racks:

  • ProCycle
  • Pro Moto Billet
  • Pat Walsh
  • Nomadic
  • TCI Borrego
  • Stock Suzuki (must grind 1/8" off inside of frame mounts)

ProCycle rack installation requires removal of the stock grab bars. Turn signal brackets will be needed if using a top rack that doesn't offer turn signal mounting holes.

Construction

  • 5/8" steel tubing
  • Computer precision bending
  • Durable powder coat finish
  • CNC cut brackets
  • All mounting hardware included
Add Top Rack Signal Brackets
Ships same business day
$479.95

Fuel Storage

Here we have right side plate that bolts to our ProCycle Side Racks for mounting your RotoPax fuel or water containers.

Limited quantity available for right side only.

Add Container Mount
Add Rotopax Containers
Ships same business day
$39.95

Fuel and Intake

Carburetor Repair Kit

R&D introduces "Flex-Jet", a simple, effective flexible shaft design. Quick adjustments are now within easy reach. Besides easy access, another benefit is the Flex-Jet's ability to hold its setting. Loose fuel screws are now a thing of the past. Kit includes: Flex-Jet (Remote Fuel Screw), bracket, screw, spring, washer, O-ring and instructions.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships in 3-5 business days
$39.95

Top quality brass screw with molded knob for easy adjustments.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships same business day
$23.95

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.

Ships same business day
$24.95

Direct replacement for the stock spring and exactly like the old Merge Racing spring. Gives a much more consistent accelerator pump squirt. Eliminates the need for the 'O-ring mod', wire or zip-ties on the pump arm. Fits all Keihin FCR-MX carbs except '07-'08 CRF250/450.

Not for the stock DR650 carburetor Fits FCR-MX conversion Only

Ships same business day
$29.95

This Kit replaces vital components in the BST40 Carburetor including new o-rings, gaskets, jets, needle, mixture screw, float bowl screws, float valve needle and seat (needle jet and other pressed in jets are not included in kit) to return the stock Mikuni BST40 Carburetor to like-new operation. As a bonus we have included Viton o-rings for the float assembly and 4 stainless steel allen screws.

Add Pocket Tuner Tool
Ships same business day
$49.95

The Remote Fuel Mixture Screw is 5 inches longer than stock. This gives you plenty of length to easily mount in a convenient location. Will work with the stock BST Carburetor as well as the TM40 pumper Carburetor.

Ships same business day
$48.95
  • Include top cover gasket, jet needle E-ring and washer, throttle valve seal, pilot air O-ring, fuel joint O-ring, accelerator pump O-ring, needle valve O-ring, needle valve retainer screw, needle valve assembly, float bowl O-ring/gasket, overflow hose, float bowl screws, accelerator pump rod boot
  • Genuine Mikuni parts properly replace worn or mistreated components for the TM42 carburetor
  • Includes all the parts needed to rebuild TM42 carburetor
Ships in 3-5 business days
$44.95

This cover acts as an "adjustable leak jet" to fine tune the accelerator pump squirt.

Eliminates "4-stroke bog" when used with correct jetting. Allows the use of correct carburetor settings to optimize performance, starting and reliability. Improved low-end performance with much better throttle response. Investment cast and finished to precise tolerances with internal high volume vertical check valve. Fits all motorcycles and ATVs using a Keihin FCR carburetor Easy installation instructions (including online video) and template.

Not for the stock DR650 carburetor Fits FCR-MX conversions Only.

Ships in 3-5 business days
$119.95

Air Filter

The OEM foam secondary filter can deteriorate rather quickly. Once that happens, it can allow enough dirt into the engine to do significant damage. Replace your filter now with a high-quality foam filter from industry leader Twin Air.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$25.95

The OEM vent foam filter can deteriorate after only a couple of years. When it does it can allow enough dirt into the engine to do significant damage. Replace your filter now with a washable cotton & steel screen filter.

This filter is recommended to be oiled like any other air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$21.95
DR650 '96 - '26

This seal helps keep debris and water out of your DR650 air box and it may become damaged or missing over the years. It is an important part of your DR650's intake system to maintain & prolong air filter life.

Simply, remove the air box door, then remove the old seal and clean out the track it sat in. Set the new seal in place and cut off any excess material remaining. Install the air box door and you are done.

Ships same business day
$8.95

FunnelWeb ProLine Filter Highlights:

  • Optimum air flow for increased riding time
  • Improved engine protection
  • Extended filter change intervals
  • Simple to install, clean and re-oil
  • Easy fitment

Like all FunnelWeb filters, the ProLine Filter features profile cut, single layer, single density foam that doubles the external surface area of the filter without increasing the original filter size. The ProLine Filter traps dirt, dust, sand and mud over a larger area on its outer surface, ensuring optimal air flow is maintained for maximized engine performance and reliability.

The single layer, single density polyurethane foam has the added advantage of being easy to clean and the ability to maintain its original shape after numerous washes. Overall, compared with conventional foam filters, FunnelWeb offers more protection from dirt ingestion, has longer service intervals and maintains high airflow rates when dirty.

Ships same business day
$34.95

Carburetor

Choke

Jet Kit

Our own jet kit for the Mikuni TM40 carburetor.

Includes new main jets, pilot jets and a new needle with e-clip.

Comes with a printed Mikuni tuning manual and a jetting suggestion chart.

  Not for the stock carburetor Fits TM40 conversions Only

Ships same business day
$79.95

Tires, Tools

Tire Tools, Wheel & Tire

DR650 '96 - '26

The set includes a 24mm for the rear and a 19mm for the front. Each 10 inch forged steel tire iron has a hex wrench on one end. The rounded spoon end minimizes pinched tubes and scarred rims.

Ships same business day
$58.95

Drivetrain, $25 and Under

Bolt Kit

A set of three OEM Suzuki front sprocket bolts. Thread-lock compound has already been applied for extra security.

Ships same business day
$19.95

Chain Roller

Savvy DR650 owners will remove the upper chain roller. You can use this stainless steel button head screw to plug the threaded hole. Suzuki did not make the upper roller mount strong enough. If you don't remove it yourself the chain will likely do it for you - along with a chunk of metal out of the frame.

Ships same business day
$1.95

Brakes

Rotor

DR650 '96 - '26

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

Ships same business day
$105.95

Brakes, $25 and Under

Rotor Bolts

DR650 '96 - '26

A fresh set of brake rotor bolts. These bolts already have thread lock compound applied to the threads.

Stock OEM works with factory rotors, comes in a pack of 6.

For aftermarket rotors like Warp 9 or EBC front and rear sets are available.

Front comes in pack of 6
Rear comes in pack of 4.

Choose Rotor
Ships same business day
$25.95

Pads

DR650 '96 - '26

Replacement retaining pins for the brake caliper. Includes 2 stock style brake pins.

Be sure to use some anti-seize on the threads when you install them.

Rear caliper only for DR350 and DR650.

Add Anti-Seize
Ships same business day
$11.95
DR650 '96 - '26

Replacement retaining pin for the brake caliper. Includes 1 stock style brake pin.

Be sure to use some anti-seize on the threads when you install it.

Front caliper only for DR350 and DR650

Add Anti-Seize
Ships same business day
$7.95

Drivetrain, Engine

Retainer, Gasket

DR650 '96 - '26

OEM Suzuki seal retainer for the DR650. Simple insurance against your countershaft seal popping out of its bore.

This is not a common problem but for those folks who have had the seal come out it has proven to be quite difficult to get it to stay in place. This steel retainer eliminates any possibility of the seal coming out and ruining your day by coating your rear tire with oil.

Ships same business day
$22.95

Controls, Frame

Handlebar, Bar Risers, Footpegs

This kit is for those of you looking for a bit more leg and arm room in the DR cockpit. Included are ProCycle Low Foot Pegs and our oversize bars.

  • ProCycle Low Pegs will drop your pegs by 1-3/4" and include wider MX style pegs that are much more comfortable when standing.
  • These are not only taller bars, but 1-1/8" at the clamp area for additional strength. They taper down to 7/8" on the ends so all the stock controls fit. Black in color.
  • 1 1/8" Warp 9 clamps that raise the handlebar 1".
  • A new billet aluminum throttle tube is included.
Add Grip Glue
Ships same business day
$314.95

Drivetrain

Chain Guide

DR650 '96 - '26

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Ships same business day
$48.95

Chain Roller

DR650 '96 - '26

Replace your lower chain roller with this high quality roller with 2 sealed ball bearings. The stock roller has no bearings. It's just a plastic wheel riding on a bolt. Ball bearing chain rollers are smoother, quieter and last longer.

Ships same business day
$17.95

Armor - Bike Protection, Drivetrain

Chain Guard, Chain

DR650 '96 - '26

This nice piece replaces your plastic sprocket cover and protects your engine case from a chain derailment or failure. The 3/16" (5mm) thick steel plate is adjustable to accommodate 14, 15 and 16 tooth sprockets. Includes mounting hardware.

Ships same business day
$39.95

Wheels, $25 and Under

With this upgrade, you can avoid having to keep new replacement cotter pins on hand every time you adjust your chain.

Ships same business day
$4.95

Suspension

Fork Cartridge Dampers

These Cogent Dynamic Drop-in Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Add DDC Install / Removal Tool
Ships same business day
$219.95

Fork Seals & Bushings

DR650 '96 - '26

Kit includes all the fork bushings, o-rings, snap rings and washers. This kit comes with what you need to completely rebuild your front fork bushings.

Choose Year
Ships same business day
$42.95

Lowering Link

Shock

Designed and built for Dual-Sport and Adventure bikes, the Nitron Adventure Series R1, R2 and R3 shocks offer exceptional road and trail performance. Using billet aluminum components, a large heavy-duty 16mm piston rod and a high-flow capacity 46mm piston, this shock flows much more oil for a more consistent, fade-free performance than most other shocks.

Nitron shocks are custom built for your specific weight, if you have a passenger or luggage add that weight as well. Lastly your riding conditions; do you ride mainly paved roads, dirt roads, trails? Please provide a percentage of each that you ride. This information is essential to the building of the shock. Enter this in the comments section of the shopping cart when you check out, or feel free to call and place your order over the phone.

Choose Shock
Add Nitron Hydraulic Preload Adjuster
Custom made to order. Please allow 2-3 weeks for delivery.
$828.95

Engine

Oil Filter

DR650 '96 - '26

Fresh o-rings to ensure your DR650 stays oil-tight and leak free. Includes one of each: oil filter o-ring, filter cover o-ring and filler cap o-ring

Ships same business day
$9.95

Superior Filtration:

This should be the last oil filter you will ever buy. Made from laser cut, medical grade, 304 stainless steel micronic filter cloth, this filter provides 200% more filter area than other filters in many cases. Most good paper filters will pass particles in the 90 to 95 micron range, and some tested, as much as 300 microns. Sand is about 125 microns and a white blood cell approximately 25 microns. Scott's stainless filter catches items down to 35 microns "absolute". The pleat seam is welded, able to withstand up to 600 degrees, not glued, like paper filters.

Ships same business day
$87.95

Gasket

DR650 '96 - '26

A pair of factory OEM o-rings for the valve covers. Your valve cover o-rings live in one of the hottest parts of the engine and have a pretty short life. Replace them on your next valve adjustment to prevent oil leaks.

Ships same business day
$11.95

This kit of O.E. Suzuki O-rings replaces your leaky, weepy, and brittle O-rings that fit between your DR's oil cooler lines. You get 4 O-rings in this kit to replace both feed and return line O-rings.

If you're noticing oil leaking or creeping around your oil cooler, oil cooler lines, or engine, you may have one or more failed / failing oil cooler line O-rings. Replace them now before they completely fail and you run your motor dry of the precious oil it needs to operate properly.

Ships same business day
$20.95

Spark Plug

DR650 '96 - '26

Direct replacement for old or broken stock spark plug caps.

Spark plug caps contain a resistor that can burn out with age. Fresh caps ensure your motor gets a strong spark.

  • Sold in pairs.
  • Adaptable thread size
  • 5k Ohm
  • Allowable wire diameter 7 mm-8 mm
  • 120° elbow
  • Spark Plug Resistor Cover - 10/12mm
Ships same business day
$12.95

Clutch

In this kit you will get 4 factory replacement bolts to replace any broken or damaged clutch pressure plate bolts on your DR650.

It can be easy to over torque these bolts if not done properly. If one of these bolts is damaged on your DR650, we highly recommend replacing all 4 to prevent any future failures down the trail.

Ships same business day
$10.95

This kit includes one OEM drive plate retaining wire & one OEM inner steel drive plate.

If you've ever changed the clutch on a DR650 you will be familiar with the extra steel plate at the bottom of the stack that is locked in place by a very thin metal wire.

Generally, when you do a clutch replacement on the DR650, you do not need to remove or replace these items. If you do need to (or if you have already) you will come to realize this wire is not very strong and is prone to breaking if not treated with care during the removal / installation process.

Ships same business day
$16.95

Cam

  • Our own #190 cam profile offers more lift to give better low-end and mid-range punch and more duration to keep the motor pulling hard in the upper RPMs.
  • Our performance cams are reground from OEM camshafts - no core charge or return required.
  • We recommend a high compression or big bore piston to get the most out of your performance camshaft.

  We strongly recommend checking valve to piston clearance when installing a non-standard camshaft.

Ships same business day
$659.95

What would you do if your oil cooler was damaged way out in the bush? We have a simple solution. This kit allows you to bypass the oil cooler and both oil lines and insure that the top end continues to get the oil it needs to stay healthy. Simply remove the stock oil lines from the motor and attach one end of the bypass at the head and the other end at the engine side case. Be sure to leave the original o-rings in place.

Small, light weight and easy to carry. You may never need it but if you do it will save you a lot of walking!

Ships same business day
$44.95

Exhaust

Muffler

DR650 '96 - '26

Muffler hanger strap and hardware to mount a GSXR exhasut can to your DR650.

Add Anti-Seize
Ships same business day
$34.95
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
Add Anti-Seize
Add Quiet Insert, FMF
Ships same business day
$449.95

By popular demand. This is our own mid-pipe adapter kit for the GSXR exhaust cans. The unique design works with both 3-bolt Hayabusa and 4-bolt GSXR mufflers. It features all stainless steel TIG welded construction with a laser cut adapter. A spring tensioned slip joint allows for heat expansion. A stainless steel hanger strap allows it to attach to your original muffler mounting point. No welding is required. Mid-pipe length is approximately 17" long.

This mid-pipe does not require a stock muffler joint gasket when used with the stock headpipe, the SS Pro-Flow, or the FMF headpipe, eliminating the hump in flow.

Don't forget a fresh seal ring gasket that fits between your muffler and mid-pipe adapter.

Add Anti-Seize
Add Muffler Seal Gasket
Add Spark Arrester
Ships same business day
$219.95
DR650 '96 - '26

Replacement muffler hanger strap for your SS1 muffler.

Ships same business day
$29.95

Headpipe

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 2-piece 18 gauge stainless steel head-pipe with 1 3/4" outer diameter, compared to the stock outer diameter of 1 1/2".

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. It is compatible with any combination muffler/mid-pipe, as well as all motor configurations of the DR650 '96-current.

Includes a stainless steel band clamp for the mid-pipe joint, clamp-on heat shield mounts, to use with stock heat heat shield and a stainless steel flange at the exhaust port mount. We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Anti-Seize
Add Muffler Gasket
Ships same business day
$259.95

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels. Includes clamp-on mounts for the stock heat shield. We recommend Anti-Seize on exhaust fasteners.

Add Anti-Seize
Add Exhaust Gasket
Ships same business day
$249.95
DR650 '96 - '26

This kit will replace both of your stock corroded or rusty headpipe bolts. These are OEM replacements.

Add Exhaust Gasket
Ships same business day
$5.95

Helix brand exhaust springs made from zinc plated music wire. These are the springs we use on our GSXR Mid-Pipe Kit. If you lose one, or break one, these are the direct replacements. Sold as a Pair.

Ships same business day
$7.95

Gasket

If you are adapting a GSXR or Hayabusa muffler to your DR650 you will need a fresh gasket that seals between the muffler and the mid-pipe adapter. There are two sizes depending on which OEM muffler you are using. The 4-bolt mufflers use the 2-1/2" OD seal ring. The 3-bolt mufflers use the 2-3/4" OD seal ring.

Choose Size
Ships same business day
$8.95
DR650 '96 - '26

This gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

Ships same business day
$9.95

Full System

Buy both and save. Includes the FMF Q4 and FMF headpipe

  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
Add Exhaust Gasket
Add Anti-Seize
Ships same business day
$684.95

Spark Arrestor

DR650 '96 - '26

The ProCycle SS1 muffler was designed so this existing spark arrester will fit right in. This is also the same unit that is often adapted to the GSXR 40F0 muffler. It fits FMF exhaust as well.

Add Anti-Seize
Ships same business day
$29.95

Lighting

Headlight

This LED headlight from JNS Engineering is DOT approved and an entirely new LED specific headlight! A specially designed adjustable steel mounting bracket replaces the stock unit. Included is a wiring harness and all the required hardware to make this installation quick and easy and mostly plug and play. The DOT kit does not have a daytime running light (parking light) and may require minor trimming on the backside of the fairing. The headlight features separate low and high beam projectors in a custom headlight shell designed specifically for this LED bulb. The primary advantage of this kit over the original is the DOT/SAE markings and a wider high beam pattern.

Low Beam: 30W, 2,800 Lumens
High Beam: 50W, 3,600 Lumens
Color Temperature: 6,000k
DOT & SAE Compliant
CE, RoHS, ISO9002, IP67

Choose Color
Ships same business day
$139.95

This plug-n-play kit includes sealed LED headlight assembly and adjustable mounting brackets specifically designed for the 1996-2020 DR650SE. No wiring, soldering, resistors, drilling, or fabrication required however due to the size of the headlight minor trimming on the backside of factory plastic headlight fairing is needed in non-visible areas.

  • Low Beam: 25W, 3,600 Lumens
  • High Beam: 40W, 4,500 Lumens
  • Color Temperature: 6,500k
  • CREE LED Chips
  • DOT & SAE Approved
  • CE, RoHS, ISO9002, IP67
Ships same business day
$149.95

Modern LED technology with a classic look!

This plug & play kit is built around the all new Holley RetroBright LED headlight which comes in three different colors.  

Choose from Classic White (3,000K), Modern White (5,700K), and Euro Yellow.  The RetroBright also features a replaceable bulb.
 

Low Beam: 25W, 2,000 Lumens
High Beam: 30W, 3,000 Lumens
Color Temperature: 3,000k or 5,700k
DOT Compliant
Beam Pattern: Left Hand Drive (USA)

Choose Color
Ships in 3-5 business days
$279.95

Tail Light

The 250 taillight & brake light fits perfectly into the pocket from the stock DR650 taillight on the rear fender. Smaller and much better looking than the original.

Totally 'plug-n-play', includes a standard bulb installed or purchase an LED replacement, sold separate, for even brighter braking. The wire pigtail plugs directly into the DR650 harness just like stock.

  Does not fit with the ProCycle Fender

Ships same business day
$112.95

Turn Signal

When upgrading your Suzuki DR650 with LED turn signals, it's required to install a diode module to prevent all of the signals from blinking at once regardless of left or right signal activation. Some riders choose to splice and solder their own solution, but we like things plug and play. That means all you have to do is plug in the TST kit and you're done! There's no need to cut or splice your OEM wiring harness or break out the soldering iron and electrical tape.

  • Plug and play installation - meaning no cutting, splicing, or soldering
  • Eliminates issue of all signals blinking when activating only one side of turn signals
  • Enables power to flow in single direction from LED turn signals to the dash indicator
  • Does not fix hyperflash (LED turn signals flashing faster than OEM specified rate)
  • (1) TST Plug and Play Diode Module
  • 1 Year Warranty 
Add TST LED Flasher
Ships same business day
$13.95

If you just installed aftermarket LED turn signals or an LED integrated tail light and your turn signals are flashing way too fast, or perhaps simply staying on completely, you're at the right place to find the solution! The TST Gen2-SK LED Flasher Relay fixes what we call "hyperflash". It slows the flash rate down to a pre-set 85 cycles per minute but can be sped up or slowed down using the adjustment dial located within the unit so you can get the exact speed you are looking for. The plug-and-play installation means that you don't need to splice in any load balancing resistors that generate unnecessary heat and require splicing into your stock wires. Simply remove the stock relay and install your new TST relay and your wiring job is done. It's that simple!

  • Slows turn signal flash rate down to an adjustable 85 cycles per minute when turn signals are experiencing hyperflash or stay on continuously
  • Adjustable turn signal flash rate enables you to speed up or slow down the flash rate to fit your preference
  • Plug and play installation meaning no cutting, splicing, or soldering
  • Replaces the stock relay and fits like OEM
  • No need for cumbersome and heat-generating load balancing resistors
  • Flexible relay housing enables easy access to the flash rate adjustment dial inside of the relay unit

Please make sure your bike uses a 2-pin relay for the signaling system. If your bike has hazard lights it may need the 4-pin relay. Please also note the pin configuration and make sure it matches what is on your bike. It is very important to verify fitment before making your purchase.

Ships same business day
$22.95

Auxiliary Lights, Mount

These heavy-duty aluminum brackets are laser cut from 0.190" 5052 Aluminum then powdercoated black. Designed specifically for mounting auxiliary lights to the front of your DR650, the mount goes between the fender and the lower triple clamp. Longer fender bolts are included in each kit. installs in 10 minutes.

Three options are available: two different dual mounts that place the lights outside the fender and a single, center type mount. The 2" mount is for smaller type lights and is 8-5/8" between the mounting holes while the 3" is 10-3/8" between the mounting holes. If you are going to use larger style lights, the 3" mount is for you.

Note! The Dual 2" and 3" mounts do not work with the Acerbis 6.6 gallon tank! They make contact prior to full lock. Mounts are fine with other oversize tanks.

Choose Mount Size
Add Aux Light Relay Harness
Ships same business day
$35.95

An aluminum Light Mount for your bike. Put whatever light you like up front for more light as well as great daytime visibility to other vehicles. Win-win situation. Choose the Single Mount or Double Mount.

B&B Off Roads Auxiliary single light bracket is made from 5mm 5083 structural plate. It was designed to suit a 6 " light bar. Add an auxiliary bracket and LED light to help Improve visibility whilst night riding.

  • Designed to fit with standard tank only
  • Will not fit with Australian Safari Tanks
Choose Mount Size
Ships same business day
$43.95

Suspension, Tools

Forks, Suspension

DR650 '96 - '26

Keeps the damper rod from turning so you can remove the bottom fork bolt. Perfect when replacing fork seals or installing cartridge emulators. It's a good addition to any tool box as it will fit many other bikes.

Ships same business day
$29.95

Fork Cartridge Dampers, Suspension

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Ships same business day
$48.95

Wheels

Speedo

Eliminates the stock speedometer drive for those who have replaced their stock unit with a Vapor or something similar. Light weight billet alloy spacer and a seal to protect your wheel bearings.

Ships same business day
$39.95

Supermoto forged tubeless wheels. These wheels are machined from forged alloy blanks. A 3.5 x 17" front wheel matched to a 4.25 x 17" rear. Hub can be changed out to fit future bikes. Includes brake rotors, sprocket, cush hub and color matched 90 degree valve stems.

For additional color options please call / email for availability.

Comes complete with:

  • Warp 9 front supermoto machined wheel
  • Front oversized floating 320mm rotor and bracket
  • Warp 9 rear supermoto machined wheel
  • Cush rear hub
  • Apex rear rotor
  • Sprocket

Includes a color matching (to the hub) 90 degree valve stems
Rear hub is Cush drive 
All rotors and sprockets bolt patterns are OEM spec.
Tubeless design offers further weight savings and complexity over spoke wheels
Front wheel without rotor is 10lbs 2 oz
Rear wheel Cush drive no rotor or sprocket is 15lbs
Rear wheel direct drive no rotor or sprocket is 14lbs

Add tires to your wheel order and we will mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,687.95

Warp 9 Supermoto wheels are built with billet hubs, 7000 series aluminum rims and laced and trued with stainless steel spokes and nipples.

The 3.5" x 17" front wheel includes a 320mm brake rotor and caliper relocation bracket.

The 4.25" x 17" rear wheel also comes with a rear brake rotor already mounted.

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Rear wheel Includes Sprocket Carrier with 525 40T Sprocket installed that matches selected hub color.

Choose Wheels & Options
Rim Color
Hub Color
Add Polyurethane Cushions
Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$477.95

We start with Excel or Sun rims, OEM or Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or Warp 9 hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

Complete set of 'Adventure' wheels. These are the same rim sizes as used by the BMW GS and other big adventure bikes. The 19" front and wide 17" rear will give you great twisty road handling on the pavement while still being dual-sport friendly.

We start with Excel or Sun rims, OEM or upgrade to Warp 9 hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM or upgrade Warp 9 hubs with bearings and seals installed
  • Excel 2.5" or Sun 2.75" x 19" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp 9 hub with bearings and seals installed
  • 2.50 x 17 Stock or street (Sun rims are 2.75x17)
  • 2.50 x 18 Off-road (Sun rims are 2.75x18)
  • 4.25 x 17 Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$829.00

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp9 hub with bearings and seals installed
  • 1.60" x 21" Off-Road
  • 1.85" x 21" Dual-Sport
  • 2.15" x 19" Adventure
  • 2.50" x 19" Adventure (Sun rims are 2.75")
  • 2.50" x 18" Street
  • 3.50" x 17" Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$669.00

Engine, Tools

Engine & Maintenance

DR650 '96 - '26
  • Allows precise valve lash adjustment without disturbing the setting when the lock nut is fastened
  • Knurled knob on adjuster drivers ensure a precise and secure grip
  • Integrated repositionable wrench handle holds the lock nut while the drivers are used to loosen or tighten the valve adjustment screw

Set includes:

  • (1) 10mm steel socket wrench
  • (1) 3mm square tappet adjuster
Ships same business day
$34.95
DR650 '96 - '26

Special tool to remove the flywheel from the end of the crankshaft.

Ships in 3-5 business days
$79.95

Electrical

DR650 '96 - '26

ProCycle Dashboard designed to power multiple electronic devices. It can also be used for accessory lights, heated grips or gear, whatever you like. You can also use the two pre-drilled holes to attach a RAM mount and place your phone or GPS unit on that while charging.

The dash panel is manufactured from laser cut 5/64 mild steel and powder coated black. Also included are 2 weather resistant green LED rocker switches, a voltmeter with two 4.2 amp weather resistant USB ports, a wiring harness with a built in 20 amp fuse/holder, and complete instructions. Everything you need to mount it and connect the outlets back to the battery.

**If you would like the Voltmeter & USB ports to be powered by a "key-on" power source, add the "Auxiliary Power Plug" adapter to your order and you will be able to connect the positive and negative terminals directly into the aux plug behind the cowling for a quicker and easier installation as well.

Auxiliary Power Plug -
Ships same business day
$104.95

Stators, Lighting & High Output

New Hot Shot Suzuki Stator: aftermarket stator is made with heavy duty components and is a direct replacement for OE# 32101-32E01 or 32101-32E00. 

This stator will provide your bike with 20% more power to support your added gear. Whether you have heated grips or you're running multiple aux lights, this unit will give you the power that you're looking for.

Add Gasket - Stator Cover
Ships same business day
$231.95

Battery

The ultimate factory activated lead-acid battery upgrade from stock.

40% more amp-hour capacity and 70% more cold cranking amps (230) than the stock battery. This is a genuine YUASA battery. Lasts longer and has increased vibration resistance. Ships pre-filled, sealed, and ready for use.

Note: This battery is taller than stock. The factory battery strap cannot be used to secure it. Factory-activated batteries should be charged once a month when not in service.

Dimensions: 6" x 3-7/16" x 4-3/8"
Weight: 8.5lb
12V/11.2AH 230cca
Positive terminal location: Left Front 

Ships same business day
$255.95

Built with the latest in Lithium Ion Polymer Technology. All components are designed, manufactured, assembled and packed in one location assuring high quality and consistency. Besides extreme lightweight (50% to 70% lighter than standard lead-acid batteries) it also features a built-in LED test gauge and the ability to mount it in any position.

The Firepower features increased cranking amps over lead acid batteries and has a very fast recharge cycle, and can be brought up to a 90% charge within 6 minutes. It also has 6 to 12 times more cycle life when compared to lead acid batteries. A 2-year warranty insures that your investment is protected.

165 CCA 12V/36WH
Package Dimensions: 6.20 x 3.70 x 4.45

Ships same business day
$136.95

Armor - Bike Protection

Skid Plate

DR650 '96 - '26

Yes, plastic! This is a product from our friends at Acerbis. Ultra tough injection molded reinforced composite. Flexible Heavy-Duty Polypropylene will not effect chassis ability to flex, will not effect handling

It's twice as thick as a metal skid plate but is only half the weight. Plastic glides over rocks and roots better than aluminum. It also reflects less engine noise. Full coverage, mounts to existing threaded holes at the rear of the frame.

Ships same business day
$104.95

Frame Guard

DR650 '96 - '26

Frame Guards protect the frame from wear helping to keep your frame looking new. Mounting hardware is included for quick and easy installation.

Ships same business day
$78.95

Body

License Plate

Ditch the stock ugly plastic sub-fender and install a B&B Off Road Engineering License Plate Holder. Comes with an LED light to keep the license plate lit up.

Choose Option
Ships same business day
$160.95

Lighting, Tools

Headlight

These thumb-screws replace the stock headlight adjustment screws. These adjusters make it much easier to keep your headlight aimed properly. This is even more important if you are running the HID headlight as it is very easy to dazzle oncoming traffic if your headlight isn't aimed correctly.

  • Sold in pairs.
     
Ships same business day
$23.95