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XR650L: Exhaust

XR650L

The XR650L is a dual-sport motorcycle, air-cooled 644 cc (39.3 cu in) SOHC dry-sump single-cylinder 4-stroke.  Part of the Honda XR series. It was released in 1992 as a 1993 model. It combines the RFVC engine from the proven NX650 Dominator dual sport with the lighter, off-road capable XR600R chassis.

Chain Size:       Front Sprocket:       Rear Sprocket:       Front Tire:       Rear Tire:       Spark Plug:
520X110 15T 45T 3.00x21 4.60x18 DPR7EA-9

 

Exhaust

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Hard anodized oval shaped aluminum muffler
  • TIG welded reinforced muffler bracket(s)
  • 304 stainless steel mid pipe / head pipe
  • Red powder coated stainless steel end tip
  • Lighter than stock exhaust system
  • Huge horsepower and torque gains
  • Sleek muffler design allows for maximum clearance
  • Removable screen-type spark arrestor included
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$681.95

X3 EVO represents the off-road evolution: LeoVince has combined all its experience in the off-road world with cutting-edge materials and Italian design, enhancing freedom in its purest form.

The X3 EVO body is made of AISI 304 stainless steel with TIG welds handcrafted by specialized operators, to guarantee long-lasting performance. X3 EVO will allow you to face the most extreme environments and conditions because it does not fear water or mud, nor wear over time.

The LV logo is their tribute to a motorcycle culture that we have loved for 70 years and is laser etched on the body of the exhaust: it is as endless as their passion.

They manufacture the end cap in 100% real carbon, with their special 2x2 twill carbon fiber, specifically designed to resist high temperatures and make the X3 EVO even lighter.

The matte clear coating, in addition to enhancing the carbon texture, protects the end cap from wear and UV rays, keeping the X3 EVO always in a perfect shape.

The sound of X3 EVO is already unmistakable at low revs. X3 EVO has a direct interior, specially conceived to channel the exhaust gas in an optimal way, to unleash a deep sound, giving a new voice to your bike.

The X3 EVO's Spark arrester has been tested and approved by the United States Forest Service and is essential for off-road riding in compliance with regulations, with more peace of mind, more respect for the environment and more fun.

 

Please contact us for availability information
$439.95

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Hard anodized oval shaped aluminum muffler
  • TIG welded reinforced muffler bracket(s)
  • 304 stainless steel mid pipe
  • Red powder coated stainless steel end tip
  • Lighter than stock exhaust system
  • Huge horsepower and torque gains
  • Sleek muffler design allows for maximum clearance
  • Removable screen-type spark arrestor included
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$373.95

The DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new exhaust gasket that goes between the header and the muffler.

Add Exhaust Gasket
Ships in 3-5 business days
$459.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships same business day
$424.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after June 2021
$399.95
XR650L '93 - '25
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB
  • 8 pounds lighter than the stock muffler
Add Anti-Seize
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after May 2021
$449.95

Body is made from lightweight 6061 T-6 brushed aluminum and the end cap and intake tube are stainless steel. Silencers include wire-meshed spark arrester that can be removed for closed-course racing. Optional end caps allow fine-tuning of power delivery for different types of riding and terrain.

Add Anti-Seize
Ships in 3-5 business days
$475.95
  • Slick look for the most compact 4-stroke exhaust on the market
  • Large opening enhances flow
  • Lightweight brushed aluminum body sheds pounds over stock exhaust
  • Pillow packing is durable and efficient; protects body work from exhaust heat and soot
  • Tunable for sound and performance
  • U.S.F.S-approved spark arrestor
Please contact us for availability information
$479.95
XR650L '93 - '21

The RS-2 is a potent and versatile design that evolved from our original TRC, engineered to provide increased power and power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core - and it offers the added bonus of outstanding performance in a value-priced package.

  • Diamond-shaped Stainless steel sleeve for increased durability.
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • Weight: .39 lbs lighter than stock configuration
  • USFS Approved spark arrester included
Ships in 3-5 business days
$448.95

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 3-piece welded two into one, stainless steel head-pipe.

  • Primary tubes: 1-1/4" diameter
  • Collector tube: 1-3/4" diameter
  • Secondary tube: 1-5/8" diameter

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. 

We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Add Exhaust Gasket
Add Anti-Seize
Ships same business day
$334.95
XR650L '93 - '25

Did you snap a headpipe bolt on your XRL or are your headpipe bolts looking a bit dingy and rusty?

These replacement header exhaust stud bolts are made of super corrosion resistant 316 stainless steel.  They provide excellent resistance to chemicals and saltwater to give your exhaust system a hassle free service life.  

If you've got an older XR650L, you know the struggle of removing the O.E. nuts from the studs.  They either snap, remove the stud or come off as they should.  At some point you're likely to snap on or come across a seized nut to stud.  These bolts are a superior upgrade to the O.E. nut and stud.

Kit includes: 4 Stainless Steel bolts

Ships same business day
$7.95
XR650L '93 - '25

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Precision-bent TIG welded 304 stainless steel head pipes & collector pipe
  • Larger diameter than stock head pipe
  • Lighter than stock head pipe
  • Increased horsepower and torque gains
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$308.95
XR650L '93 - '25

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

Optional Heat Shield Strip will protect your airbox from the close proximity of the hot head pipe.

Backordered: Waiting for stock from suppliers to fulfill orders placed on or after May 2021
$324.95
Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Options for DG V2 & RST and for the older "O" & "R" Series mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • 1" Not recommended for RST
  • Each size is sold separately
  • Works with DG V2 & RST mufflers
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need.

It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers.

It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Please choose the correct Insert for your muffler. If you are unsure of the year that your muffler was manufactured you can easily identify visually which insert you will need.

Pre '21Installs using one small screw
'21-CurInstalls using a spiral retaining ring
Choose Muffler Year
Add Anti-Seize
Ships same business day
$39.95
XR650L '93 - '25

Genuine Honda replacement exhaust gaskets.

Choose Gasket
Ships same business day
$15.95
Universal fit. May require additional adjustment or modification.

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

If your aftermarket exhaust is missing heat shield mounting points, this is the easy fix you’ve been waiting for. 

Includes one stainless steel mounting bracket with M6 threaded nut, and one stainless steel hose clamp.

Fits exhaust approximately 1.1inch-2inch diameter. Trimming may be required for smaller diameter exhausts.

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. They have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install.

We highly recommend a heat shield if you run soft luggage without hard racks.

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.

DIMENSIONS:

  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)
Ships same business day
$38.95
Universal fit. May require additional adjustment or modification.

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on. We recommend Anti-Seize on all exhaust fasteners.

Add Anti-Seize
Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.

This universal heat shield provides a great look at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"
  • We recommend Anti-Seize on all exhaust fasteners.
Add Anti-Seize
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal, and is easy to install.

  • Kits come in 2 lengths - 15" and 19"
  • Pillows can be trimmed to length to fit different mufflers.
  • Includes a cap stuffer to fill packable end caps.
Choose Size
Ships in 3-5 business days
$40.95
Universal fit. May require additional adjustment or modification.

Re-pack your silencer with this pro-quality, three layer packing system and restore lost power and sound control.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets
Ships in 3-5 business days
$34.95
Universal fit. May require additional adjustment or modification.

A highly refined blend of aluminum, copper and graphite lubricants. Use during assembly to prevent galling, corrosion and seizing due to weathering or chemicals. Anti-Seize assures easier disassembly. Temperature range: -60°F to 1600°F (-50°C to 870°C). Salt, corrosion and moisture resistant – ideal for marine use. Meets Mil Spec #907E.

Choose Size
Ships same business day
$13.95
Universal fit. May require additional adjustment or modification.

Replacement Exhaust Pipe Retention Spring

  • This swivel spring replacement will work on nearly any exhaust system with a similar spring.
  • Made from stainless steel, and has a high temp silicon sleeve to protect exhaust component finish.
  • Made by Akrapovic, 60mm size, SOLD EACH
Ships in 3-5 business days
$4.95
Universal fit. May require additional adjustment or modification.
  • Available in 52mm or 58mm lengths
  • Kit contains two stainless steel exhaust swivel springs
  • Free-floating mounting hooks to avoid breakage
Choose Size
Ships in 3-5 business days
$14.95
Universal fit. May require additional adjustment or modification.

Set your bike apart with a custom exhaust look. Withstands direct heat up to 2000°F.

  • 2 inches wide and 25 feet long
  • Available in black or natural
  • 4 stainless steel tie wraps
Choose Color
Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

Depending on your application and preferences, more than one heat shield may be useful.

Dimensions: 2"x3'

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

Precision cut from heavy gauge material.

Extremely durable design.

Push/Pull design for hard to reach places.

Soft but durable PVC coated handle.

Ships same business day
$20.95