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Controls

Grips

DR650 '92 - '26

Suzuki makes it almost impossible to replace your stock grips. It's much easier with a new throttle tube. 

  • Machined and knurled 6061 billet aluminum.  Actual color may vary.
  • Removable end cap allows handguard installation without the hacksaw
  • Lightweight, removable cams are compatible with G2 throttle systems
Ships same business day
$44.95
  • Replace OEM throttle sleeves
  • Heavier duty and exceed the quality and durability of OEM sleeves
  • Will not scar bars like aluminum sleeves
  • Nylon fabric composite material
  • Molded ridges to help secure grips
  • One-piece tube and reel design
  • Actual color may vary
Ships same business day
$6.95

Levers

First there was the Warp 9 "4-Finger" Lever, now there is the Warp 9 "3-Finger" Lever Exclusive to ProCycle.  These are a full half inch shorter. You asked for 3-finger levers, and we had Warp 9 make them for us. Brake lever includes a nice billet clamp with nylon sleeve to allow the assembly to rotate on impact. Will not fit with the stock OEM wind deflectors.

Will not engage the clutch switch on 2010 and later models

Choose Type
Ships same business day
$77.95

OEM Style aftermarket replacement brake and clutch levers. Standard length. 

Available as a set or individual.

Please notice that this set is for '90-'09 DR650.

Choose Year
Ships same business day
$22.95
DR650 '90 - '26

Replace the soft stock lever with sturdy forged aluminum.

Folding tip prevents snagging.

Hardened splines won't slip or rotate.

Ships same business day
$31.95

Drivetrain, $25 and Under

Bolt Kit

A set of three OEM Suzuki front sprocket bolts. Thread-lock compound has already been applied for extra security.

Ships same business day
$19.95

Sprocket

DR650 '90 - '26

A set of six high quality grade 10 sprocket bolts with lock nuts. Thread-lock compound has already been applied for extra security.

These bolts are flat head style, requiring a countersunk hole in the sprocket.

Ships same business day
$11.95

Drivetrain

Retainer

The stock sprocket retainer will rub the chain when it is used with 13 and 14 tooth sprockets.

We have our own sprocket retainer laser cut from 13 gauge stainless steel. This retainer works with all 3-hole 13T, 14T, 15T and 16T DR650 countershaft sprockets.

Choose Option
Ships same business day
$12.95

Chain

DR650 '90 - '26

High Quality chain. Will need to be cut to fit your sprocket combination.

Lower friction and longer life. X-rings have twice the sealing ability as compared to o-rings. They do a better job of keeping the lube in the links and the dirt out. DID VX chains have a reputation for being the best chain you can buy for dual sport riding. DID VX chains come with rivet type master links.

Choose Type / Length
Ships same business day
$160.95

Fuel and Intake

Air Filter

The OEM foam secondary filter can deteriorate rather quickly. Once that happens, it can allow enough dirt into the engine to do significant damage. Replace your filter now with a high-quality foam filter from industry leader Twin Air.

This filter needs to be oiled like any air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$25.95

The OEM vent foam filter can deteriorate after only a couple of years. When it does it can allow enough dirt into the engine to do significant damage. Replace your filter now with a washable cotton & steel screen filter.

This filter is recommended to be oiled like any other air filter to work properly.

Only for bikes with the stock BST40 carburetor!

Ships same business day
$21.95

Carburetor Repair Kit

This brass fuel screw offers a longer head to give you a better hold for making adjustments. This is a nice improvement over the standard extended fuel screw. Kit includes one new screw, spring, washer and o-ring.

Ships same business day
$24.95

This Kit replaces vital components in the BST40 Carburetor including new a Float, Needle Valve, Gaskets, Seals, Diaphragm, Spring and Float Bowl Screws to return the stock Mikuni BST40 Carburetor to like-new operation. As a bonus we have included Viton o-rings for the float assembly and 4 stainless steel allen screws.

Add Pocket Tuner Tool
Ships same business day
$63.95

Replace the worn slide guide in your stock Mikuni BST carburetor before it causes additional wear to the needle and needle jet. There are wear indicators on the slide guide that help you recognize when it is time to replace your slide guide. New O-ring included. 

Add Carburetor Slide
Ships same business day
$37.95
DR650 '90 - '26

A new slide for the stock Mikuni BST carburetor.

Add Carburetor Slide Guide
Ships same business day
$47.95
DR650 '90 - '26

Replace your worn out Mikuni stock drain hoses when they get old and brittle with a replacement hose set. 

These 3/16" hoses are measured and pre-cut to length. Kit includes all hoses that fit the Mikuni carburetor.

Ships in 3-5 business days
$13.95
DR650 '90 - '26

This is an O.E. replacement diaphragm for your BST40 carburetor.

Ships same business day
$28.95

Choke

DR650 '90 - '26

Replace your handlebar mounted choke with this simple knob mounted directly on the carburetor.

Available in short or long reach.

Long reach is easier to use while wearing riding gloves.

Works for either the stock BST or Mikuni TM40.

Choose Length
Ships same business day
$17.95

Carburetor

Replacement socket head (Allen) screws for the OEM BST40 Carburetor. The factory screws that hold the top cap and float bowl on the stock carburetor are very easily damaged. The originals are usually installed unbelievably tight from the factory. It is common to ruin the stock screws when installing a jet kit or doing any other carburetor maintenance. Sold in a pack of four. Two for the cap and two for the float bowl.

Ships same business day
$4.95

Jet Kit

DR650 '90 - '26

Designed for use with stock engines using either stock or aftermarket exhaust and air filters.

  • Provides a simple and affordable solution to carburetor tuning problems.
  • Allows you to tune your bike for increased power and smoothness while retaining fuel economy.
  • Includes a guide booklet on how to install and use your jet kit to it's full potential.
  • For a top quality installation we recommend adding an extended fuel screw and a set of replacement carburetor screws.
Add Pocket Tuner Tool
Ships same business day
$102.95

Kit includes:

  • 155 Main Jet
  • 40 pilot jet
  • #35 leak jet
  • EMP needle

Not for the stock carburetor Fits FCR-MX conversions Only.

Add Pocket Tuner Tool
Ships same business day
$32.95

Suspension

Fork Seals & Bushings

DR650 '96 - '26

Kit includes all the fork bushings, o-rings, snap rings and washers. This kit comes with what you need to completely rebuild your front fork bushings.

Choose Year
Ships same business day
$42.95
DR650 '96 - '26

Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction

Custom Elastomer Fork Seals have been tested to outlast OEM fork seals. Extends typical seal life by 3 to 5 times over OEM seals

Stiction (friction) measures from 1/3 to 1/2 less than OEM seals for smoother fork action

Lower Stiction, Longer Life! It doesn’t get any better than this!

Plus, the only complete line of dust wipers! Wipers should be replaced with the fork seals to assure peak performance. 

Kit includes Fork Seals and dust wipers.

 

Choose Year
Ships same business day
$35.95

Forks

DR650 '90 - '95

Race Tech Hi-Performance Fork Spring have the highest stiffness-to-mass ratio in the industry. This means they are lightweight for their particular rate. These spring designs have taken years of manufacturing experience. They require the finest materials and processes.

Race Tech Hi-Performance Springs have extremely accurate rates. They are heat-treated, shot-peened and preset so they cannot sack out.

OEM spring rate is 0.42kg/mm. 

Choose Spring Rate
Please contact us for availability information
$149.95

Fork Cartridge Dampers

Damping Rod style forks are notorious for being too harsh, too mushy and too easy to bottom. Gold Valve Cartridge Emulators remedy this problem by controlling the compression damping with a tuneable valve. The Emulator sits on top of the damping rod and is held in place by the main spring.

Simply put; Emulators make damping rod forks perform like well-tuned cartridge forks. Installation and tuning for any condition or rider preference is very straight-forward. 

Simple to install and completely tunable for all conditions and rider preferences.
 

Choose Option
Ships same business day
$199.95

Shock Shaft & Valving

Stock suspension suffers from poor compression damping and limp rebound damping. The Race Tech Gold Valve allows you to tune both compression and rebound valving for vastly improved performance.

  • Bolt-on shock valving for serious suspension performance
  • Improves control, traction, plushness and bottoming resistance
  • Improved, long-wearing, low-friction sealing design decreases fade
  • Includes complete instructions
Ships same business day
$199.95

Fork Boots

DR650 '90 - '26

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95

Wheels

Speedo

Eliminates the stock speedometer drive for those who have replaced their stock unit with a Vapor or something similar. Light weight billet alloy spacer and a seal to protect your wheel bearings.

Ships same business day
$39.95
DR650 '93 - '26

Choose 17" Supermoto, 19" Adventure or stock 21" front wheel. All work with the stock DR650 speedometer and cable on either the stock or Warp 9 hub.

Choose Wheel Size
Ships same business day
$99.95

We start with an Excel rim, OEM hub, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike. Optional upgrades include billet a Warp 9 hub available in 5 colors and SUN rims available in 3 colors.

Our pro shop then laces and trues your wheel to perfection, giving you the highest quality custom wheel available.

  • New OEM or Warp9 hub with bearings and seals installed
  • 1.60" x 21" Off-Road
  • 1.85" x 21" Dual-Sport
  • 2.15" x 19" Adventure
  • 2.50" x 19" Adventure (Sun rims are 2.75")
  • 2.50" x 18" Street
  • 3.50" x 17" Supermoto

Add a tire to your wheel order and we will throw in a tube and mount and balance it at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$669.00

Bearings

DR650 '96 - '26

Genuine SKF wheel bearings.  Single row deep groove ball bearings with seals on both sides are particularly versatile, have low friction and are optimized for low noise and low vibration, which enables high rotational speeds. They accommodate radial and axial loads in both directions, are easy to mount, and require less maintenance than other bearing types. The integral sealing can significantly prolong bearing service life because it keeps lubricant in the bearings and contaminants out.

Includes all wheel bearings and new dust seals. 

The rear kit includes the bearing and seal for the cush drive hub (sprocket carrier). All bearings are sealed on both sides.

Choose Kit
Ships same business day
$59.95

Body

Fender Brace

DR650 '90 - '26

A stainless steel front fender brace. Helps stabilize your front fender.

Gives additional strength for carrying a fender mounted tool bag.

Fits on top of the fender and bolts between the fender and bottom triple clamp. Stainless steel won't rust or corrode. Includes hardware.

Requires you to drill one hole in the fender for mounting.

Ships same business day
$29.95

Engine

Oil Filter

Providing unbeatable performance and exceptional value, Hi-Flo is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide. The filters are also supplied to original equipment manufacturers as well as private label brands.

You pay $3.79 per filter with our value 5-pack!

Ships same business day
$18.95

Big Bore

Wiseco 96mm/+1.00 mm piston with rings, wrist pin, circlips, head gasket, and base gasket. 

Requires your cylinder to be bored to fit the larger piston.

All Wiseco Pistons are forged from high silicon, low expansion aluminum which offers superior strength, reduced weight, improved heat transfer, and longer life.

Diamond turned finish from one of the many CNC computer controlled turning centers guarantees you a perfect finish with no size variation. Wiseco pistons can be installed in any of today’s cylinder bore compositions

Wiseco’s state-of-the-art computerized manufacturing facility is dedicated to supplying both the high-perfomance racer and recreational enthusiast with the finest forged piston available in today’s market place.

Ships in 1-2 weeks
$268.95

Gas Tanks

Petcock

DR650 '90 - '26

Does your stock vacuum operated petcock not shut off when your bike is parked? Replace your stock vacuum operated petcock with this manual one. Must be shut off any time the bike is parked for more than a few hours. Fits stock or aftermarket tanks. Plastic tanks may need the hole 'ovalized' to fit the dual standpipes.

  Does not fit OEM XR650L metal tank

Select FItment
Ships same business day
$47.95
DR650 '90 - '26

A popular upgrade from the stock vacuum operated fuel valve. Manually operated. Must be shut off any time the bike is parked for more than a few hours. Fits stock tank or aftermarket tank and has both main and reserve. Fully rebuildable.

Ships in 3-5 business days
$138.95

Lighting

Bulb, Headlight

Now available in the original version or the Ultra version. The original uses the front two emitters for low beam and then switches to the rear two emitters for high beam. The Ultra uses the front two emitters for low beam and then runs all 4 emitters on high beam at a reduced wattage. Wattage is 38 watts on low and 38 watts on high.

This bulb uses 4 Cree XHP 50 emitters, capable of more than 2500 lumens each. At 5000 lumens on each function, this is the brightest Cyclops H4 bulb.

  • All metal construction for bases and collars
  • Better thermal efficiency 
  • Better beam pattern distinction between high and low beams
  • 5600k
  • 38 watts 
  • Removable metal base plate for easy install.
  • Screw on connectors at driver
  • Standard H4 connector
  • High/Low Beams

*UNIVERSAL PART, PLEASE CHECK YOUR APPLICATION FOR FITMENT

Choose Bulb
Ships same business day
$87.95

Headlight, Bulb

This is a standard H4 bulb that has a 80 watt low beam and a 100 watt high beam. This is an easy lighting upgrade that should not over tax a stock charging system.

Please contact us for availability information
$16.95

Armor - Bike Protection, $25 and Under

Headlight Guard

DR650 '90 - '26

Made of military aircraft grade 3/16" cast acrylic, this guard will protect your lens from roost, rocks and branches. Optical clarity of the acrylic ensures brightness and projection of your headlight are minimally effected while all the while protecting your headlight from impact and abrasion.

Guards are held to the headlight lens with an industrial strength hook and loop system on each corner.

Ships same business day
$19.95

Engine, Tools

Engine & Maintenance

DR650 '90 - '26

Your automatic cam chain tensioner is spring loaded. This can make it difficult to install as it wants to extend before you have it bolted into place. This handy tool will back off the cam chain tensioner mechanism and hold it for you. No more awkward 3-handed contortions are required to get the tensioner installed.

Ships in 3-5 business days
$99.95

Fuel and Intake, Controls

Cable

The plastic fitting that secures the stock choke cable to the carburetor is delicate and easily broken. A broken fitting can cause hard to solve idling and running problems.

CNC machined from billet aluminum and anodized black or blue. If you want to retain your handlebar mounted choke this may be the solution.

  These no longer fit the new version of the ProCycle Remote Choke Cable. Will not work with the long or short reach choke knobs.

Ships in 3-5 business days
$19.95