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Quick Guide: Installing a New Motorcycle Chain

how to install new motorcycle chain and master link

Tools & Supplies (suggested)

  • Chain breaker/riveting tool and master-link pliers
  • Rear stand or lift
  • Wrenches/sockets for rear axle and adjusters
  • Chain lube
  • Rags and gloves
  • Safety glasses
     

1. Prep the Bike

  • Put the bike on a stand so the rear wheel spins freely.
  • Shift into neutral.
  • Remove the front sprocket cover (if applicable).
     

2. Remove the Old Chain

  • Put on your safety glasses and locate the master link and remove it (cut, clip off or grind/push pin out).
  • Pull the old chain off the sprockets. If needed, use the old chain and a zip-tie to “pull” the new one through the swingarm and around the front sprocket.
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chain break cut bolt cutter
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zip tie chain new feed using old chain

3. Fit the New Chain

  • Loop the new chain onto the front and rear sprockets.
  • Check chain length — trim with a chain breaker so it matches the old chain length.
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paint pen master link chain sprocket
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grind link pin chain grinder
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motion pro pbr chain breaker press rivet gold tool
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master link pin chain break

4. Install the Master Link

  • Clip type: Install O-rings and side plate, then snap clip on with closed end facing chain travel direction. Be sure to use lots of the included grease.
  • Rivet type: Use the chain tool to press and flare pins per manufacturer spec.
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master link x-ring o-ring did clip type
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grease links master link oring xring lube
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chain tool pbr motion pro
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master link press break rivet tool chain motion pro
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clip type did chain gold master link
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clip type master link did chain sprocket

Pro Tip: For an extra piece of mind, safety wire can be wrapped around the clip to keep it secure

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saftey wire tie clip type master link 200mph rated

5. Adjust Chain Slack

  • Adjust rear axle to set proper chain slack (usually 1–1.5 inches at mid-span).
  • Align the rear wheel straight using swingarm marks or an alignment tool.
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swing arm chain did pbr motion pro yamaha fz6r

6. Final Steps

  • Torque axle and adjuster nuts.
  • Spin the wheel and check for tight spots.
  • Lubricate the chain.
  • Reinstall sprocket cover if removed.
  • Test ride and recheck slack after 20–30 miles.

For addition information on the Motion Pro PBR chain tool watch this video:

How-to: Remove And Install Your Motorcycle Chain With The PBR Chain Tool

Want to learn more about Master Links? Check out this video!

Tech Talk: Master of Links