Same-day shipping cutoff: Noon Pacific Time

Search Products

Engine

Drain Plug

Oil Filter

Providing unbeatable performance and exceptional value, Hi-Flo is the best-selling brand of aftermarket filters for motorcycles, scooters, and ATVs worldwide.

Grab our 5-pack and save both time and money!

 

Ships same business day
$16.95

Brakes

Rotor

220mm Solid Mount Wave® Rotor

Every high-quality Galfer-patented Wave® rotor is made from a proprietary mix of virgin high carbon 420 stainless steel laser cut (never stamped) double disc-parallel ground to assure perfect parallel flatness and heat treated to each specific application. KBA and TUV approved. Seamlessly replaces stock rotor. Full instructions provided along with any technical help needed! Precision made in their Galfer factory in Spain.

Depending on your application they are designed for street, track and off road. This rotor is for the rider that wants more than what the stock brake system can provide. Longer-lasting extremely predictable and consistent with a drastic increase in lever feel modulation and brake torque.

Please contact us for availability information
$142.95

Pads

XR400R '96 - '04
  • Sintered Pads are best for regular riding. Long life, and good performance in all conditions
  • Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
  • Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
Choose Type
Ships same business day
$36.95
XR400R '96 - '04
  • Sintered Pads are best for regular riding. Long life, and good performance in all conditions
  • Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand
  • Race Sintered pads are high performance race pad with superb durability similar to that of the sintered pad. Higher friction level and fade resistance. Diamond ground surface finish to speed bed-in. Comes with new pad pins. Race Sintered are designed for racing use only; not for street use
Choose Type
Ships same business day
$37.95

Master Cylinder Rebuild Kit

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships same business day
$26.95

Gas Tanks

A replacement Clarke Gas Cap that fits most Clarke Gas tanks. Comes with rubber gasket.

Ships same business day
$22.95

Accessories

XR400R '96 - '04

A replacement gas cap for your IMS tank. Newly redesigned to resist damage from new fuel additives that were hard on the seal in the old style cap.

Ships same business day
$16.95

Engine, $25 and Under

Drain Plug

XR400R '96 - '04

A 10-pack of drain plug sealing crush washers. Replace your sealing washer at every oil change to prevent a leak.

Ships same business day
$6.95
XR400R '96 - '04

Extra protection for your motor! Strong magnet at the end of the plug picks up metallic flakes in your oil, protecting your engine!

Ships same business day
$16.95

Suspension

Fork Seals & Bushings

XR400R '96 - '04

Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction

Custom Elastomer Fork Seals have been tested to outlast OEM fork seals. Extends typical seal life by 3 to 5 times over OEM seals

Stiction (friction) measures from 1/3 to 1/2 less than OEM seals for smoother fork action

Lower Stiction, Longer Life! It doesn’t get any better than this!

Plus, the only complete line of dust wipers! Wipers should be replaced with the fork seals to assure peak performance. 

Kit includes Fork Seals and dust wipers.

 

Ships same business day
$33.95
XR400R '93 - '26

Bushings are dyno-tested to 500,000 strokes with less wear than OEM bushings

  • Kit includes two slider bushings and two leg bushings
  • Kit includes all copper washers and O-rings
  • Kit includes two fork seal snap rings
Ships in 3-5 business days
$51.95

Fork Boots

XR400R '96 - '04

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Top DiameterBottom DiameterLength
42 mm45 mm60mm

 

Ships same business day
$24.95

Engine, Tools

Spark Plug, Engine & Maintenance

This high quality socket from Motion Pro, is specifically designed to reach into the very small, deep space where the spark plug of the XR hides.

Normal sockets simply won't work in this case.

Add Anti-Seize
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after February 2025
$22.95

Wheels

We start with Excel or Sun rims, OEM hubs, and Buchanan's heavy gauge stainless steel spokes. Rims and spokes are precision machined for a perfect match to your bike.

Our pro shop then laces and trues your wheels to perfection, giving you the highest quality set of custom wheels available.

  • New OEM hubs with bearings and seals installed
  • Excel or Sun 3.5" x 17" front rim
  • Excel or Sun 4.25" x 17" rear rim
  • Buchanan's stainless steel heavy gauge spokes and zinc-plated nipples

Add tires to your wheel order and we will throw in tubes and mount and balance them at no additional charge.

Custom made:
Please allow 2-3 weeks for delivery.
Cannot be canceled.
$1,549.00

Armor - Bike Protection

Brake Guard

PSR has a new shark fin rear rotor protector for the big XR and XRL. CNC machined from forged aluminum and then anodized gun metal in color. This unit bolts to the stock caliper bracket.

Ships same business day
$27.95

Drivetrain

Chain

XR400R '96 - '04

High Quality chain. Will need to be cut to fit your sprocket combination.

 All of these chains come with a clip type master link

Choose Type / Length
Ships in 3-5 business days
$65.95

Exhaust

Muffler

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships in 3-5 business days
$424.95

Electrical

The Trail Tech Vapor Speedometer/Tachometer units are custom designed for an exact fit. They feature a bright white backlit LCD display, waterproof connections, and all parts needed for a complete installation. These units accept AC and DC power input, and automatically switch to internal power if external power is removed. Power connectors are included. Permanent solid-state memory guarantees that data is never lost, even without power. Units are available in black.

Trail Tech provides a one year warranty and unlimited free phone and email support.

Unit functions:

  • Speedometer
    • Current Speed
    • Maximum Speed
    • Selectable MPH/KMH Display
  • Tachometer
    • Real-Time RPM Bar Graph
    • Numeric RPM Readout
    • Dual Programmable Shift Lights
    • Up to 20,000 RPM
  • Temperature
    • Ambient Temperature
    • Engine Temperature (liquid cooled only, optional air cooled sensors available)
    • Dual Programmable Temp Lights 
  • Distance
    • Adjustable Distance
    • Permanent Odometer
    • Selectable Mile/Kilometer Display
  • Clock
    • Hour Meter, Stop Watch, Ride Time
    • Accumulated Ride Time
    • Permanent Hour Meter
Ships in 1-2 business days
$179.95

Frame

Footpegs

XR400R '96 - '04

The IMS Super Stock pegs are the perfect choice for both the daily commuter and the rider-in-training. Their mellow tooth design keeps you planted while preventing wear on your soles. They are also perfect for young riders who don't need or want a more aggressive option. 

Wider foot pegs for sure-footed comfort. 

17-4 cast stainless steel.

Width1.97"
Length3.18"
Ships in 3-5 business days
$107.95