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Spring time is in full swing here at ProCycle.  With these busy days please be sure to let us know if your order is time sensitive.  We try to do as much as we can to accommodate your upcoming trip.  

Exhaust

DRZ400 '00 - '03 DRZ400S '00 - '25 DRZ400SM '05 - '25 DRZ400E '00 - '07

The headpipe gasket seals the joint between the head pipe and Exhaust port. These gaskets are designed to crush a little bit to tightly seal where the pipe fits to the head, thereby making them a single use part. Get a fresh one now avoid having an exhaust leak when you install your new exhaust.

The muffler joint gasket seals the joint between the head pipe and muffler. These gaskets are easily damaged when removing the original muffler. FMF mufflers (Q4 or PowerCore 4) do not require a joint gasket but the all other aftermarket mufflers as well as the stock muffler do require a joint gasket. Get a fresh one now to ease installation of your new performance muffler.

Choose Gasket
Ships in 1-2 business days
$17.95
DRZ400S '00 - '25 DRZ400SM '05 - '25

Hard anodized oval shaped aluminum muffler with a TIG welded reinforced muffler bracket and red powder coated stainless steel end tip. Sleek muffler design gives you lots of clearance and it has a removable screen-type USFS approved spark arrestor. Head and mid-pipe are constructed from 304 stainless steel. Entire unit is pounds lighter than stock and gives great horsepower and torque gains throughout the RPM range.

All handmade in the USA with a 1 Year Limited Manufacturers Warranty.

Choose Model
Add Anti-Seize
Please contact us for availability information
$619.95
DRZ400S '00 - '25 DRZ400SM '00 - '25

The race-bred RS-2 exhaust has proven to be extremely popular among rider looks for a combination of performance and value. It enhances performance dramatically, provides an enviable exhaust note and offers the unmistakable look and sound of Yoshimura. RS-2 mufflers feature a straight baffle that leads to a single turn-down machined aluminum end cap.

All models have a USFS Approved spark arrester in a oval-shaped sleeve with a large volume of packing material.

Choose Finish
Ships in 3-5 business days
$799.95
DRZ400SM '05 - '25 DRZ400S '00 - '25

The RS-4 Twin Pipe kit was previously only available as a custom system for Kevin Schwantz.

Yoshimura is offering these incredible "Twice Pipes" which are completely fabricated by hand and TIG welded to perfection. They certainly sit at the high end of what is available for the mighty SM... The pipes have a stainless steel header and "Y" pipe mated to twin carbon fiber or aluminum RS-4 mufflers for incredible looks and performance. The kit also comes with a custom Yoshimura side stand.

  • Pentagonal-shaped sleeve
  • Front muffler cap functions as a poly resonant chamber which helps reduce noise
  • Two-stage stepped baffle
  • Carbon fiber end-cap
Choose System
Add Exhaust Gaskets
Ships in 3-5 business days
$1,068.95
DRZ400S '00 - '15 DRZ400E '00 - '07

Constructed from 304 stainless steel and breathes much better than the stock unit. Handmade in the USA with a 1 Year Limited Manufacturers Warranty.

Please contact us for availability information
$249.95
DRZ400 '00 - '03 DRZ400S '00 - '25 DRZ400SM '05 - '25 DRZ400E '00 - '07

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

Please contact us for availability information
$279.95
DRZ400S '00 - '25 DRZ400E '00 - '03

Their baffle was designed to replace the stock insert. The baffle produces a nice note compared to the de-restricted stock version and dyno test results showed an increase on 2 hp up top.

A noise test on the insert was conducted at the EPA Victoria Vehicle Test Station at Macleod under controlled conditions with Class 1 meters.

Tested BikeADR Signature dB(A) & test RPMADR tess with B&B Tip
Suzuki DRZ 40093 dB(A) @ 3375 RPM97 dB(A) @ 3375 RPM

Some extra details:

  1. The ADR test is conducted at an engine speed which is 50% of the engine rpm at which the engine develops maximum power. However, this engine speed is determined when the bike is in restricted form, with a throttle restrictor that stops the throttle being fully opened. This is why the ADR engine test speeds are so low. However, they are the engine speeds used to determine compliance.
  2. On the ADR test, the B&B tip was over the signature noise emission, but a tolerance of 5 dB(A) is allowed before prosecution would be initiated. With this tolerance, the insert would not be prosecuted as it is just 4 dB(A) over the signature.
  3. When tested with the standard OEM tips (as fitted when delivered from Suzuki Australia), the Suzuki came in at 95 dB(A) for the ADR test

Does not contain a spark arrestor. Check local laws on spark arrestors before purchase.

Ships same business day
$173.95
DRZ400S '00 - '25 DRZ400SM '05 - '25

Hard anodized oval shaped aluminum muffler with a TIG welded reinforced muffler bracket and red powder coated stainless steel end tip. Sleek muffler design gives you lots of clearance and it has a removable screen-type USFS approved spark arrestor. Unit is pounds lighter than stock and gives gains in horsepower and torque throughout the RPM range. All of that in a package handmade in the USA with a 1 Year Limited Manufacturers Warranty.

Choose Model
Add Anti-Seize
Add Exhaust Gaskets
Please contact us for availability information
$369.95
DRZ400S '00 - '25 DRZ400SM '05 - '25 DRZ400 '00 - '04 DRZ400E '00 - '08

The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available.

Constructed from aircraft grade aluminum and high strength stainless steel.

Sound output 96dB. Several pounds lighter than the stock muffler.

Add FMF Headpipe
Add Anti-Seize
Ships same business day
$449.95
DRZ400S '00 - '25 DRZ400SM '05 - '25 DRZ400 '00 - '04 DRZ400E '00 - '08

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester
Add Anti-Seize
Add Quiet Insert, FMF
Ships in 3-5 business days
$399.95
DRZ400S '00 - '22 DRZ400SM '00 - '22

No repacking required! The Leo Vince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. 84dB is louder than stock but significantly quieter than any other aftermarket muffler. It includes a certified Spark-Arrestor.

This muffler works on OEM header only!

Ships in 3-5 business days
$451.95
DRZ400S '00 - '25 DRZ400SM '05 - '25

The V2 Series Slip-On muffler features an aluminum body, TIG welded components, stainless steel inlet tube and a great new look. This Lightweight Slip-On weighs approximately 5.5 lbs.

The DG Performance systems offer increased throttle response, power and torque. Standard sound level is approximately 98 db. Equipped with a US Forestry approved spark arrestor.

Choose Model
Add Exhaust Gaskets
Ships in 3-5 business days
$424.95
DRZ400SM '05 - '25 DRZ400S '00 - '25

Yoshimura RS-3 that will slip right on to your stock header. Made by hand to the highest quality standards using the championship-winning racetrack experience and their extensive R&D facility ensure these pipes perform and will last.

Both full systems and slip-on mufflers include 96 dB sound insert/USFS approved spark arrestor installed in the muffler. Mid-pipe is stainless steel while the stainless RS-3 oval muffler design has a slim profile with an aluminum end cap.

Works on OEM header only!

Add Exhaust Gaskets
Ships in 3-5 business days
$479.95