Same-day shipping cutoff: Noon Pacific Time

Spring time is in full swing here at ProCycle.  With these busy days please be sure to let us know if your order is time sensitive.  We try to do as much as we can to accommodate your upcoming trip.  

KLR650

The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. The 2008 model was the first significant redesign of the KLR650 since its inception.

Chain Size:        Front Sprocket:        Rear Sprocket:        Front Tire:        Rear Tire:        Spark Plug:
520x106 15T 43T 90/90-21 130/80-17 DP8EA-9

 

Frame

KLR650 '87 - '18

Replacement Cleats for use with Fastway Pegs.

Choose Style
Ships in 1-2 weeks
$27.95
Universal fit. May require additional adjustment or modification.

Inexpensive way of getting the factory look. Adds 1/2" of width to any standard foot peg. These will give you a much more stable platform when standing on the pegs.

Sold in pairs.

Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Not your average rubber insert! These rubber covers go over the top of your MK3 or MK4 Pivot Pegz so that the aggressive teeth are only exposed when you need them in muddy conditions.

  • Unique, innovative design
  • Wide flat platform
  • Openings allow mud/dirt to pass through
  • Easy and quick to get on/off
  • Good grip
  • Reduced vibration
  • Extra comfort

Important to verify which style Pivot Pegz you have before ordering.

Choose Peg Style
Ships same business day
$29.95
KLR650 '87 - '18

The ultimate Adventure peg, from the folks at Fastway - Pro Moto Billet. This peg is big enough to stand on all day with no fatigue, it measures 2.25" front to back and is 4.75" wide.

In addition to the big size, you can also adjust the camber with their patented FKMS Kamber bolt. ´Tilt´ your pegs to increase comfort, or to give better squeeze on your bike. You can further customize them with 3 styles of patented adjustable threaded cleats. Take your traction from comfortable to gnarly. Fastway Adventure pegs come with two sets of F3 cleats, one standard, one long.

These Adventure pegs are offered in several colors, but some colors may require extra time, call for availability.

Mounting these pegs to your KLR takes just a bit of work.

Please see link to the instructions below. These apply to the ADV and Evolution AIR Peg as well as the Evolution II pegs referred to in the instructions.

Add Foot Peg Cleats, Fastway
Please contact us for availability information
$274.95

Warp 9's  top of the line Adventure Pegs. a full 4" long and 2.5" wide will give your feet the perfect perch whether you are cruising down the highway or standing up.

  • Ceracote coated Chromoly steel pivot for the ultimate in strength
  • Replaceable 7075 T6 Aluminum Platform
  • Permanent Stainless Teeth provide the ultimate in non-slip traction
  • Built-in bottle opener in the bottom
Please contact us for availability information
$199.95

Designed and sculpted out of the best 7075 Billet aluminum by Pro Moto Billet elite engineers and machinists. Featuring Fastway's Patented adjustable height, traction, and camber options, the Evolution AIR footpegs are superior in every way. Fastway Evolution AIR pegs are designed to shed mud and debris, while being ultra strong.

These AIR pegs are offered in several colors, but some colors may require extra time, call for availability.

Mounting these pegs to your KLR takes just a bit of work. Please see link to instructions below to see what you will need to do. These instructions apply to the ADV and Evolution AIR Peg as well as the Evolution II pegs listed on the instructions.

Please contact us for availability information
$199.95
KLR650 '87 - '25

Pivot Pegz have set a new standard in footpeg performance and quality and now they are even better. The new Mark 4 Pivot Pegz are wider & stronger. They have a unique multi-directional grip pattern and a wide, open design to reduce mud packing. The Mark 4 also incorporates new heavy duty, long life springs and they come with a lifetime warranty.

Pivot Pegz aim is to build the best footpegs in the world and they really do perform as good as they look. Here's a bonus for those riders with size 13 boots - the pivoting action of these pegs makes it easier to get your toe under the shift lever!

  • Mega wide 60mm platform
  • Widest and lightest pivoting pegs on the market
  • Open design = less mud packing
  • Unique multi-directional grip pattern
  • Outstanding build quality
  • Race proven design and durability
Add PivotPegz Toppers
Ships same business day
$198.95
KLR650 '87 - '18

Pro-Series foot pegs are made of stainless steel and are hard coated to prevent drooping. These pegs are 50mm x 75mm. Lo-pegs are down and back 1/4".

Please contact us for availability information
$118.95
Universal fit. May require additional adjustment or modification.

Services two Pivot Pegz and fits MK2, MK3 and MK4 Pivot Pegz

Kit Contents:

  • Two pivot tension springs
  • Two lock nuts
  • Two washers
  • Six o-rings
  • Two split pins
  • Pivot Pegz sticker and instruction sheet
Ships same business day
$19.95
KLR650 '87 - '25

Wider foot pegs for sure-footed comfort. Cast stainless steel.

Ships same business day
$107.95
KLR650 '84 - '18

Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life.

This set of high quality replacement steering stem bearings includes:

  • Upper and lower tapered bearings
  • Upper and lower bearing races
  • Upper and lower seals
Add Grease
Ships same business day
$35.95
Universal fit. May require additional adjustment or modification.
  • Designed to quickly and precisely remove outer bearing race from the steering head without the use of a hammer and punch
  • Puller design ensures bearing is pulled perfectly straight to eliminate possible damage to frame
  • Works on all tapered bearing races from 47 mm to 55 mm OD
  • Precision machined anodized aluminum cup will not damage seal surface
  • Brass bearing washers for easy use and long life
  • Hardened steel jaws engage securely on inner bearing lip
  • Lifetime limited warranty
Ships in 3-5 business days
$85.95

A very popular modification. Eliminates the weaker 2 bolt setup in favor of one bolt all the way through for the upper subframe attach point. No more worry about keeping the bolts tight, or the original bolts breaking. If you have the SW Motech or Tusk crash guards you want this kit for sure.

This universal will give you both upper bolts, the upper spacer for the standard kit, and both lengths of lower bolts in case you have bars that use that point to attach.

Ships same business day
$35.95

Drivetrain

Quality steel sprockets and EK SRO6 O-ring chain. We put them together to make a complete, affordable kit. Chain comes with clip type master link.

Choose Gearing
Add Chain Paste
Add Chain Lube
Ships same business day
$119.95
KLR650 '87 - '18

High Quality chain. Will need to be cut to fit your sprocket combination.

All of these chains come with a clip type master link.

Choose Type / Length
Ships same business day
$61.95
Universal fit. May require additional adjustment or modification.

Always carry a spare master link when out on the trail.

  Master links are not interchangeable. Be sure to check the manufacturer and series on your chain.

These do not fit the TW200 or XT250. Only for 520 os 525 chains, Please verify chain size.

Choose Pitch / Type
Add Master Link Pliers
Ships same business day
$7.95
KLR650 '90 - '25

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships same business day
$21.95
KLR650 '87 - '89

Individual 14T, 15T or 16T front sprockets.

JT Sprockets are made from the latest generation of computer design and control metal cutting equipment for maximum durability. Front sprockets are made from chromoly SCM420 steel alloy. All sprockets are heat-treated and hand-finished to meet or exceed the highest possible quality standards.

Choose Sprocket Size
Ships in 3-5 business days
$21.95
KLR650 '87 - '18

Quality rear steel sprockets.

Ships in 3-5 business days
$49.95
KLR650 '87 - '18

A pack of 10 Fuji style lock nuts to put on the sprocket of your KLR650. These are an 8 mm, flanged type nut that will keep your sprocket snug and tight.

Ships same business day
$9.95

Polyurethane drive cushions for the KLR650. Polyurethane has a higher abrasion, cut, and tear resistance than rubber as well as much better resistance to chemical breakdown. This will offer longer life and better damping when compared to the rubber counterpart.

Ships same business day
$49.95
KLR650 '87 - '18

The KLR650 is rather hard on the cush drive rubbers. Replace these any time you feel excessive play in the sprocket hub. Excessively worn dampers can cause the cush hub bearing to fail - which will ruin your sprocket carrier.

Ships same business day
$44.95
KLR650 '87 - '18

Genuine Kawasaki replacement chain guide. This guide mounts to the lower swing arm.

Choose Color
Ships same business day
$61.95
KLR650 '87 - '07

The chain slider protects the swingarm from contact with the chain. Replace yours before it wears through to the swingarm.

Select Year
Ships same business day
$48.95
Universal fit. May require additional adjustment or modification.
  • Accurately and quickly measures chain slack
  • Two scales measure both chain slack and chain to swingarm clearance
  • Setting chain slack properly dramatically improves chain life
  • Lightweight compact design fits easily in your tool box or road kit
  • Works on most street and dirt bike applications up to 75mm chain slack
  • Made from engineered nylon with aluminum measuring scale
  • Anodized laser-etched precision measuring scale
  • Refer to your owner's manual for proper chain slack and procedure
  • Patent pending
Ships in 1-2 business days
$19.95
Universal fit. May require additional adjustment or modification.

Designed for quick and accurate alignment, this tool clamps squarely to the rear sprocket so the alignment rod can indicate sprocket alignment with the chain.

Ships same business day
$18.95
Universal fit. May require additional adjustment or modification.

Can break or rivet chains from #35 to #530 like a pro.

kit includes a 2mm, 3mm, and a 4mm pin to fit most chains.

kit includes press plates,and all necessary riveting pieces and comes in a durable plastic case.

NOTE: when breaking a chain, YOU MUST grind the heads off of both pins on a link first.

Ships same business day
$74.95
Universal fit. May require additional adjustment or modification.

Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.

The head of the pivot pin you are going to remove must be ground down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

Ships same business day
$24.95
Universal fit. May require additional adjustment or modification.

Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes
Ships same business day
$13.95
Universal fit. May require additional adjustment or modification.
  • PBR = press, break, rivet
  • Innovative design will press, break and rivet 520, 525 and 530 chains with one convenient tool (not for use on 428 chains)
  • Versatile design will remove chain pins, press master-link plates and rivet hollow nose and soft nose (quad stake) master link pins on O-Ring and non O-Ring type chains
  • Easy-to-use design allows you to change tool functions by simply moving the position of the anvil block
  • Indexing letters on movable anvil and body ensures correct tool configuration; simply line up the letter on the anvil to the letter on the body to get the configuration you need
  • All components conveniently store on tool when not in use
  • All steel construction with heat-treated components for strength and durability
  • May be supported in a vise or held with included handle
  • Great for the professional technician or DIY mechanic
  • Compact and light enough to carry in a tool bag for trail-side repairs
  • Patent Pending
Ships same business day
$104.95
Universal fit. May require additional adjustment or modification.

Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.

Ships same business day
$23.95
Universal fit. May require additional adjustment or modification.

This Motion Pro press tool is a must have when installing and removing Clip-Style master links (520, 525 & 530 sizes).

Easily presses on and off master link plates, works on 520, 525 & 530 Clip-Style master links.

Maximum master link width 24.8mm.

Will not damage master links, hardened steel pins for reliable use.

Light weight billet aluminum construction.

Ships same business day
$36.95
Universal fit. May require additional adjustment or modification.

A high quality master link press tool from Wirth Machine used for the removal and installation of master links using a press fit link plate.

Fits 520, 525, and 530 pitch chain.

Ships same business day
$36.95
Universal fit. May require additional adjustment or modification.

ULTIMATE SPROCKET WRENCH KIT

  • 12” long wrench gives you more torque to get those thread locked sprocket bolts off easily
  • Double ended 12mm & 13mm to fit all modern motocross, Enduro and dual sport bikes
  • Dog leg wrench design allows wrench to easily clear rim edge and wide tires
  • 8mm allen fits most Japanese bikes 8” long for extra leverage
  • Torx T45 fits late model KTM and Husqvarna bikes, 8” long for extra leverage
  • Vinyl coated handles to protect rim edge and give a non slip grip
  • Makes routine sprocket bolt maintenance a quick and easy job
Ships same business day
$19.95

Brakes

Galfer's Standard Wave rotors are engineered to provide the best performance in the market. Every aspect of our design, from the materials and manufacturing processes to the extensive testing, have been carefully chosen to produce the best quality stainless steel rotor available.

Kit includes:

  • 320mm Rotor and Relocation Bracket
  • New Pads
  • Steel Braided Brake Line
Choose Year
Please contact us for availability information
$310.95

New from Warp 9, a full floating 320mm Supermoto disc with caliper relocation bracket! These rotors have an additional hole for placement of a magnet for an electronic type speedo like the Vapor.

Includes a fresh set of brake rotor bolts.

Choose Year
Ships in 1-2 weeks
$164.95
Universal fit. May require additional adjustment or modification.

This lock is a must have for any rider. Features a 10mm hardened steel pin that will resist any attack.

Comes with carry pouch and a disc lock reminder cable. Includes three keys, one with a mini flashlight.

Ships same business day
$36.95

New from Warp 9, a full floating stock size rotor. These rotors have an additional hole for placement of a magnet for an electronic type speedo like the Vapor.

Includes a fresh set of brake rotor bolts.

Ships in 1-2 weeks
$109.95
KLR650 '87 - '07

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

Ships in 3-5 business days
$113.95

Galfer's solid-mount Rear Wave rotors provide all the advantages of the front rotors when coupled with the floating rear calipers found on most motorcycles. Combining the best materials and manufacturing process, these rotors will handle everything you throw at them. Patented inner and outer Wave design minimizes heat transfer, equalizes dissipation and evens out pad wear.

Please contact us for availability information
$138.95

Add bling and performance to your bike with a fresh new Warp 9 rear rotor!

Includes a fresh set of brake rotor bolts.

Choose Year
Ships same business day
$74.95
KLR650 '87 - '07

Sintered Pads from EBC are the best pads we have found for the KLR, they provide good performance in all conditions yet still give you long pad life.

These sets include front and rear brake pads.

Choose Year
Ships in 1-2 business days
$73.95
KLR650 '87 - '07

Galfer USA produces several different brake pad compounds for all types of riding styles and uses. With over 60 years of friction material production and research, they have learned that one compound doesn’t always do the trick across the board. If you are just looking for an OEM brake pad replacement or a high performance race brake pad, they have you covered!

Set includes front and rear brake pads.

Semi-Metallic Compound

OEM replacement upgrade. Great feel, long lasting, and very little rotor wear with this durable compound. Compound applications for almost every need, including off road, street, touring, enduro, dual sport and more. Precision made in our Galfer factory in Spain.

Best Use: Our most popular compound! This compound is the work horse of the Galfer family and is a great OEM upgrade for the everyday rider.

Choose Year / Compound
Add Brake Fluid
Ships in 3-5 business days
$69.95

Galfer Steel Braided lines have a Teflon tube core and are wrapped with a stainless steel wire braided exterior that prevents expansion under pressure.

The benefit is a firmer brake lever with better feel because the energy that was going into expanding the stock lines now goes straight to the brake pads.

Choose Type
Add Brake Fluid
Please contact us for availability information
$74.95

Each kit includes all necessary rubber components and brake pins.

Choose Kit/ Year
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after March 2024
$25.95

Each kit includes all necessary rubber components and brake pins.

Choose Kit/ Year
Ships in 3-5 business days
$25.95
KLR650 '08 - '18

Replacement retaining pins for the brake caliper. Includes 2 stock style brake pins.

( Rear caliper only for DR350 and DR650. )

Be sure to use some anti-seize on the threads when you install them.

Add Anti-Seize
Ships same business day
$11.95
  • Kits contain all parts needed to re-seal leaking master cylinders
  • Includes cup seals, copper washers, o-rings and replacement screws where applicable
Ships in 3-5 business days
$27.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships same business day
$17.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Backordered: Waiting for stock from suppliers to fulfill orders placed on or after April 2024
$26.95
  • Kit contains all of the components to re-seal leaking master cylinders
  • Includes replacement hard anodized aluminum piston, replacement cover screws, boot and spring
Ships in 3-5 business days
$27.95
KLR650 '87 - '18

This anodized billet piece, brings a touch of color to your bike. Available in red or blue, it replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

Choose Color
Ships same business day
$25.95
Universal fit. May require additional adjustment or modification.

This brake bleeder makes bleeding your brakes a one man job.

The unique check valve allows fluid and air to escape while preventing air from re-entering the system.

Add Brake Fluid
Ships same business day
$12.95
Universal fit. May require additional adjustment or modification.

Combines wrench and bleeder valve into one convenient and compact tool

  • Fits most 8 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle
Add Brake Fluid
Ships in 1-2 business days
$28.95

A kit consisting of 15 (9 front - 6 rear) KLR650 rotor bolts, enough to do the front and rear. All of them have medium strength threadlock already applied.

Ships in 3-5 business days
$9.95

Suspension

Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. Designed by Rick at Cogent Dynamics on his high-tech suspension dyno, then tested and endorsed by KLR owners all over, these units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the units under the springs and hit the trails.

If you weigh up to 250 pounds, select the .64 spring kit. If you are over 250 or carry lots of luggage, please select the .70 spring kit. Please call if you have any further questions.

All of these kits include DDCs, springs, fork oil and preload spacers.

Choose Year/ Spring Rate
Add DDC Install/Removal Tool, Cogent Dynamics
Ships in 3-5 business days
$332.95

The complete fork upgrade kit - Progressive Suspension springs and Race Tech emulators. Also includes a set of top quality fork seals and fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

Choose Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Ships in 3-5 business days
$319.95

A dual-rate fork spring for the early KLR650. These springs start with a .40 kg/mm winding and after approximately 20% of the stroke, stiffen up to .60 kg/mm for the remainder of the travel. A very nice improvement over the stock springs which are .40 kg/mm for the entire travel.

Ships in 3-5 business days
$161.95

Developed by the KLR suspenison experts at Cogent, this set of springs will stiffen up that wimpy KLR front end. Choose between .64 kg/mm springs (60% stiffer than stock) or .70 kg/mm units (75% stiffer than stock).

Not for 2014-Current Mid-Year New Edition

Choose Spring Rate
Ships same business day
$124.95

Progressive springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs.

They will make a big improvement in the front forks while still delivering a smooth ride. Sold in pairs.

Choose Model Year
Add Fork Caps - Adjustable Preload, Cogent Dynamics
Ships in 3-5 business days
$119.95
KLR650 '87 - '07

Race Tech has developed these fork springs specifically for the heavier weight of the KLR650.
Sold in pairs.

  • The .43 springs are 7% stiffer than stock and will be a great choice for most riders
  • The .48 springs are 17% stiffer than stock and will be a better choice for heavier riders
  • The .52 springs are 30% stiffer than stock and will be a good choice for loaded adventure bikes or very aggressive riders

These will not fit the Tengai model.

Choose Spring Rate
Ships in 3-5 business days
$149.95
KLR650 '08 - '14

Race Tech has developed these fork springs specifically for the heavier weight of the KLR650.

Sold in pairs.

  • The .70 springs are 75% stiffer than stock and will be a great choice for most riders
  • The .80 springs are 100% stiffer than stock and will be a better choice for heavier riders

Not for 2014-2018 New Edition

Choose Spring Rate
Please contact us for availability information
$149.95

These Cogent Drop-in Dynamic Cartridges will vastly improve both the compression and rebound damping of your stock forks. These units have been given the seal of approval by the ProCycle staff for both performance and ease of installation. No disassembly of your forks, no drilling of damper rods. Just change the oil over to 5w and install the DDCs under the springs and hit the trails.

Stiffer fork springs are recommended to get the full potential of the DDCs.

Choose Year
Add DDC Install/Removal Tool, Cogent Dynamics
Ships in 1-2 business days
$219.95

You can adjust the preload on your KLR shock easily, why not on the forks as well? These caps give you the capability to adjust the spring preload in your forks to match your load.

Choose Year
Ships same business day
$192.95

Enjoy improved front end control and ride comfort by converting the archaic dual Damper rod forks to true high performance monotube cartridge dampers. This kit contains a pair of high performance, Gas charged monotube fork cartridges complete with a set of our KLR proven fork springs. Direct internal component replacement for all 2008 to current KLR650 models. No modification to your forks are required.

  • Improved resistance to front brake dive.
  • Improved front end stability & cornering.
  • Improved bottoming control.
  • Lifetime limited warranty.
  • The VERY BEST in dual sport suspension performance!
Ships in 3-5 business days
$390.95

Race Tech Cartridge Emulators make damping rod forks perform like well-tuned cartridge forks. Emulators are tunable valves that sit inside your forks on top of the damping rods and are held in place by the fork springs. Simple to install and completely tunable for all conditions and rider preferences.

Ships same business day
$199.95

Patented inertia activated damping for damper rod front forks. This is the only product on the market that is smart enough to know if the wheel is trying to move or if the chassis is trying to move. We give you the best of worlds, a more stable chassis and a faster wheel response over bumps. This product will transform the front of your KLR650.

The Intiminator sits on top of your stock damper rod forcing the oil through high quality deflected discs found in top of the line shock absorbers. When the front tire hits a bump then the inertia of that bump opens the inertia valve instantly allowing for a faster response.

Installation is easy. Drain the fork oil, remove the spring, drop in the Intiminator, refill with 5W fork oil reinstall the spring and away you go.

Choose Year
Ships same business day
$199.95
KLR650 '87 - '07

Both kits include all bushings, snap rings, and washers.

Gen 2 kit also includes the necessary O-rings.

Gen 1 kits are OEM bushings, snap rings and washers.

Choose Year
Ships same business day
$147.95
KLR650 '87 - '07

Low friction 'triple lip' seal design. Oil seals last 3-4 times longer that OEM seals. Kit includes 2 Fork Seals and 2 Dust Wipers.

Choose Year
Ships same business day
$32.95
KLR650 '87 - '18

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Choose black, blue, red or yellow.

Ships same business day
$29.95
KLR650 '08 - '25

Fork brace precision machined from aluminum barstock. Drilled and tapped for optional lower fender attachment.

Hard anodized black for corrosion protection. Fits OEM forks. Split design allows for installing in minutes without having to remove the forks.

Choose Model
Ships same business day
$119.95
KLR650 '08 - '25

SuperBrace is the leading motorcycle fork stabilizer. This patented brace provides better stability, superior aerodynamics and a more streamlined look than other multi-piece braces on the market.

  • Reduces low and high speed wobbles
  • Improves stability in tight cornering
  • Improves tire life and reduces cupping
  • Decreases sensitivity to rough road surfaces and rain grooves
  • Each SuperBrace is designed and manufactured for each specific motorcycle and made of 6061-T6 aircraft aluminum
  • Ten minute easy installation
Ships same business day
$189.95
$159.95
KLR650 '87 - '18

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95

The Moab Pro-Series shock from Cogent Dynamics is the standard by which all other shocks are judged in the KLR world. With its superior performance and exceptional reliability, Moab Pro-Series shocks have literally conquered the world many times over. The staff at Cogent is as passionate about motorcycles as you are.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. If you regularly carry luggage boxes and/or a passenger and weigh over 250 pounds, you will probably prefer the Heavy-Duty spring. Call if you have any questions.

Because of the limited space with the reservoir, adjusting your preload is just about impossible and for that reason we only sell these units with the Cogent Hydraulic Preload Adjuster already installed!

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

If you have '87-'07 KLR, you MUST order new mounting bolt. Not required for 2008-2018 models.

Choose Spring Rate
Add Cogent Lower Shock Bolt
Please contact us for availability information
$1,479.95

The Moab shock from Cogent Dynamics will change how you feel about your KLR. You may like it now, maybe even like it a lot, but you will absolutely fall in love with it once you mount up a Maob shock.

Spring duties are handled by a custom spring available in either Standard or Heavy-Duty weights. The Standard spring will be fine if you are under 250 pounds and don't ride with luggage or passengers often. Ride heavily loaded or with a passenger regularly and you will probably want the Heavy-Duty spring.

For a true comfort and performance package, we highly recommend upgrading your front suspension at the same time.

  If you have '87-'07 KLR, you MUST order a new mounting bolt. Not required for 2008-2018 models.

Choose Spring
Add Cogent Lower Shock Bolt
Ships same business day
$831.95

Progressive 465 Series Rear Shock

  • Completely rebuildable
  • 465 Series high-performance shocks eliminate the need for a remote reservoir by utilizing an internal nitrogen bladder.
  • Five-position externally adjustable rebound damping allows you to dial in the ride you want.
  • Speed-sensitive, multi-stage damping gives consistent ride over varying road surfaces
  • Shock body is machined from aircraft-quality aluminum.
  • Two heights to choose from. Lower your KLR an inch at the seat, or keep the stock height.
Choose Year
Please contact us for availability information
$652.95
KLR650 '92 - '18

For a top notch rebuild or re-valve of your rear shock use this high quality replacement seal head.

  • Complete assembly, ready to install into the shock body
  • Has air bleed holes to help remove air from the oil reservoir during installation
  • Double-lip oil seal design keeps out dirt and keeps friction low
  • Kits include aluminum body, dust seal, bushing, oil seal, O-ring, internal guide bushing/washer, snap ring, and top-out bumper
Ships same business day
$43.95
KLR650 '87 - '18

Complete kit to replace the bearings and seals in the KLR650 swingarm pivot.

Kit Contents:
Seal4
Needle Bearing Shaft2
Needle Bearing2
Ships same business day
$54.95
KLR650 '87 - '07

Billet aluminum lowering links. Lowers the rear suspension approximately 1 to 2 inches depending on application.

*Important when lowering the rear suspension you want to raise the fork tubes in the clamps an equal amount of inches that the rear is being lowered. That way your bike will sit level when done.

Note: We only recommend the 2" lowering links for lighter non-aggressive riders as they allow the tire to rub when near bottoming.

Disclaimer: Lowering the front and/or rear of your motorcycle will change the geometry and may affect the handling, use caution after making changes/adjustments.

Some KLR models from 2004 - 2007 may have a longer shank that do not allow the bolts to tighten to the bearing. If that is the case, we recommend the addition of either a 14 mm split type lock washer or a 15 mm flat washer under the nut of both link mounting bolts.

Choose Year/ Length
Please contact us for availability information
$88.95
Universal fit. May require additional adjustment or modification.

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: Thede explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Ships in 3-5 business days
$34.95

Use this installation tool from Cogent to be sure that your Cogent Drop-in Dynamic Cartridges are installed correctly. A strong magnet in the end holds the cartridge firmly while you lower it into your fork leg. Then slide the spring over the tool until it holds the DDC down, then gently remove the tool. That simple. Never again question if it is properly seated on the damper rod.

Works equally well for removal when you need to change your fork oil. Also works great with Race Tech Emulators.

Ships same business day
$48.95
KLR650 '87 - '07

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Choose Year
Add Fork Seal Kit
Ships in 3-5 business days
$52.95
Universal fit. May require additional adjustment or modification.

Showa removed the schrader valve on many newer rear shocks. Now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Ships in 3-5 business days
$32.95
Universal fit. May require additional adjustment or modification.

The features of this tool include 300 psi capacity, bleeder valve and T-handle plunger pin chuck. Swivel chuck has a 12" flexible hose. Comes complete with instructions, carrying box and Schrader valve extension (required on some Showa shocks). Nitrogen bottles available at any welding supply house.

Please contact us for availability information
$228.95
Universal fit. May require additional adjustment or modification.

Makes installation of your linkage bearings much easier. Also simplifies maintenance of those bearings.

  • Allows placing bearing needles on bearing race while greasing linkage bearings
Ships same business day
$34.95

Exhaust

Another great combination package - the FMF Powerbomb header and Powercore 4 Muffler.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The PowerCore4 muffler was developed to increase the horsepower and torque throughout the entire power curve and give you a noticeable power increase that is very usable and beneficial, no matter what your riding style or ability is.

Some of the features of the PowerCore 4 include: space age internal packing for maximum packing life; hi-flo modular end cap; internal shape of core uses hi-flo technology; enhanced sonic evacuation provides for higher flow and increased power and removable spark arrestor.

Choose Year
Add Anti-Seize
Please contact us for availability information
$617.95

The FMF Powerbomb and Q4 Muffler are legendary in the exhaust market.

The Powerbomb header promotes better flow by allowing a small expansion of the exhaust gasses improving scavenging. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

The Q4 muffler employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available with a sound output of 96dB; with most models below 93 dB. It is constructed from aircraft grade aluminum and high strength stainless steel.

Choose Year
Please contact us for availability information
$664.95

The new DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new exhaust gasket that goes between the header and the muffler.

Add Muffler Gasket
Add Anti-Seize
Ships same business day
$459.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships same business day
$424.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester

Delayed stock from manufacturer, please ask for availability.

Choose Year
Please contact us for availability information
$399.95
KLR650 '84 - '07
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound rating 96dB
  • Much lighter than the stock muffler
Choose Year
Ships same business day
$449.95

No repacking required. The LeoVince X3 Enduro is made with TIG welded stainless steel internals and aluminum outer shell. It features a semi-direct chamber design that is maintenance free. It's quiet too! Our own in-house testing showed a 84dB sound level using the USFS J1287 testing procedure. That is a bit louder than stock but significantly quieter than other aftermarket mufflers. It includes a certified Spark-Arrester. This muffler requires a stock muffler joint gasket when used with either the stock headpipe or the FMF headpipe.

Add Anti-Seize
Ships in 3-5 business days
$475.95
  • Mechanical silencer that comes with an internal perf-core surrounded by packing
  • The T-5 Stainless Slip-On Silencer is designed for a rider looking for an inexpensive, easy-to-install, lightweight performance silencer that can bolt right onto their stock head pipe
  • Aluminum muffler brackets
  • Aluminum canister
  • Stainless steel mid pipe and end-cap
  • TIG welded
  • Asymmetric muffler design
  • Removable USFS approved spark arrestor and optional insert for closed course racing
Please contact us for availability information
$590.95
  • Slick look for the most compact 4-stroke exhaust on the market
  • Large opening enhances flow
  • Lightweight brushed aluminum body sheds pounds over stock exhaust
  • Pillow packing is durable and efficient; protects body work from exhaust heat and soot
  • Tunable for sound and performance
  • Dyno-tuned Racing Series core provides added power and is interchangeable with Quiet Series
  • U.S.F.S-approved spark arrestor
Choose Type
Ships in 3-5 business days
$398.95

Yoshimura has paired their legendary RS-2 exhaust pipe with the Kawasaki KLR 650. The KLR 650 has literally been ridden around the world, and now with our fire-breathing RS-2 slip-on exhaust system, you can do it faster - and in style!

Assembly comes complete with:

  • Stainless muffler sleeve
  • Stainless steel mid-pipe
  • All installation hardware
  • Detailed instructions
  • Trick, turn-down tip inserted in the endcap
  • Dual stainless steel mounting brackets
  • High-quality chrome steel exhaust springs with spring vibration dampers with the Yoshimura logo molded in
  • Plastic end cap to plug the pipe during washing
  • Super-trick spring pulling tool
Ships in 3-5 business days
$449.95
KLR650 '84 - '07

The FMF Powerbomb is a four stroke header pipe unit that has a unique bulge precisely located in the header system. A "pre-muffler" of sorts, the Power Bomb actually lowers sound output because it creates more surface area to absorb the sound medium (exhaust). The surface area of the perforated core lets the sound exit into the absorbing material (steel wool packing) and then allows the air to expand, cool and ramp back up with the higher pressure air. The result? The FMF Powerbomb is instrumental in reducing the decibel level on any four stroke and because of the expansion and contraction on exhaust through the system, the flow has been increased by nearly 10%. That means more power throughout the range.

Features:

  • Tuned for bottom to mid performance
  • Powerbomb headers are the front runner in performance headers
  • Designed for full service access to oil filter
Choose Year
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after December 2023
$249.95
Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Options for DG V2 & RST and for the older "O" & "R" Series mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • 1" Not recommended for RST
  • Each size is sold separately
  • Works with DG V2 & RST mufflers
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need.

It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers.

It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Please choose the correct Insert for your muffler. If you are unsure of the year that your muffler was manufactured you can easily identify visually which insert you will need.

Pre '21Installs using one small screw
'21-CurInstalls using a spiral retaining ring
Choose Muffler Year
Add Anti-Seize
Ships same business day
$39.95
KLR650 '87 - '18

This is a new gasket for the cylinder head - head pipe junction. Installing a new one with your new header will ensure a good seal and no exhaust leak.

Ships same business day
$8.95

This is the gasket used between the header pipe and the stock muffler. This gasket is not needed for aftermarket mufflers!

Ships in 3-5 business days
$28.95