Same-day shipping cutoff: Noon Pacific Time

Spring time is in full swing here at ProCycle.  With these busy days please be sure to let us know if your order is time sensitive.  We try to do as much as we can to accommodate your upcoming trip.  

XR650L

The XR650L is a dual-sport motorcycle, air-cooled 644 cc (39.3 cu in) SOHC dry-sump single-cylinder 4-stroke.  Part of the Honda XR series. It was released in 1992 as a 1993 model. It combines the RFVC engine from the proven NX650 Dominator dual sport with the lighter, off-road capable XR600R chassis.

Chain Size:       Front Sprocket:       Rear Sprocket:       Front Tire:       Rear Tire:       Spark Plug:
520X110 15T 45T 3.00x21 4.60x18 DPR7EA-9

 

Lighting

Universal fit. May require additional adjustment or modification.

These turn signal relocation brackets from ProMoto Billet provide an easy way to move the stock turn signal lights, useful if you find them getting in the way of your luggage configuration.

These brackets may utilize an existing hole in some of the rack side brackets, though many applications will require drilling or fabricating in order to mount properly.

Ships same business day
$17.99
Universal fit. May require additional adjustment or modification.

Installing new turn signals or brake lights and need to find the 'HOT' wire, or are you just trying to find out if a specific wire has power going to it? Either way, this test light can help you locate shorts, open, and voltage on 12-24 volt DC circuits.

Ships same business day
$12.95

Frame

Double the size of your side stand footprint and half the chances of your XR650L tipping over when parked on soft terrain. This laser cut, TIG welded 0.190" thick slice of aluminum bolts to your machine with just the addition of a hole in the stock side stand pad. Just takes minutes to mount! All hardware provided.

Ships same business day
$33.95
Universal fit. May require additional adjustment or modification.

Inexpensive way of getting the factory look. Adds 1/2" of width to any standard foot peg. These will give you a much more stable platform when standing on the pegs.

Sold in pairs.

Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Not your average rubber insert! These rubber covers go over the top of your MK3 or MK4 Pivot Pegz so that the aggressive teeth are only exposed when you need them in muddy conditions.

  • Unique, innovative design
  • Wide flat platform
  • Openings allow mud/dirt to pass through
  • Easy and quick to get on/off
  • Good grip
  • Reduced vibration
  • Extra comfort

Important to verify which style Pivot Pegz you have before ordering.

Choose Peg Style
Ships same business day
$29.95

Pegs that are designed for real adventure, providing a level of comfort not seen with other pegs. 2.25" by 3.5" makes for a platform that you can stand on for long periods with no worries. All necessary parts included for a direct bolt-on application.

Available in a beautiful anodized black or clear aluminum for durability and protection from the elements.

Ships in 3-5 business days
$199.95
XR650L '93 - '25

Pivot Pegz have set a new standard in footpeg performance and quality and now they are even better. The new Mark 4 Pivot Pegz are wider & stronger. They have a unique multi-directional grip pattern and a wide, open design to reduce mud packing. The Mark 4 also incorporates new heavy duty, long life springs and they come with a lifetime warranty. Pivot Pegz aim is to build the best footpegs in the world and they really do perform as good as they look. Here's a bonus for those riders with size 13 boots - the pivoting action of these pegs makes it easier to get your toe under the shift lever!

  • Wider, lighter, stronger design
  • Widest (mm) and lightest pivoting pegs on the market
  • Upgraded heavy duty, long life springs
  • Unique multi-directional grip pattern
  • Outstanding build quality
  • Lifetime Warranty*
Ships same business day
$198.95
XR650L '93 - '25

Pro-Series foot pegs are made of stainless steel and are hard coated to prevent drooping. These pegs are 50mm x 75mm. Lo-pegs are down and back 1/4".

Ships in 3-5 business days
$118.95
Universal fit. May require additional adjustment or modification.

Services two Pivot Pegz and fits MK2, MK3 and MK4 Pivot Pegz

Kit Contents:

  • Two pivot tension springs
  • Two lock nuts
  • Two washers
  • Six o-rings
  • Two split pins
  • Pivot Pegz sticker and instruction sheet
Ships same business day
$19.95
XR650L '93 - '25
  • Durable steel wide foot pegs.
  • Made of chromium molybdenum steel for extreme durability.
  • Black powder coating finish

50mm step width provides better grip and control

Choose Width
Ships same business day
$54.95
XR650L '93 - '25

Tapered roller bearings provide decreased maintenance, less wear, smoother operation and longer life.

This set of high quality replacement steering stem bearings includes:

  • Upper and lower tapered bearings
  • Upper and lower bearing races
  • Upper and lower seals
Add Grease
Ships in 3-5 business days
$39.95
Universal fit. May require additional adjustment or modification.
  • Designed to quickly and precisely remove outer bearing race from the steering head without the use of a hammer and punch
  • Puller design ensures bearing is pulled perfectly straight to eliminate possible damage to frame
  • Works on all tapered bearing races from 47 mm to 55 mm OD
  • Precision machined anodized aluminum cup will not damage seal surface
  • Brass bearing washers for easy use and long life
  • Hardened steel jaws engage securely on inner bearing lip
  • Lifetime limited warranty
Ships in 3-5 business days
$85.95

Drivetrain

XR650L '93 - '25

High Quality chain. Will need to be cut to fit your sprocket combination.

Choose Type / Length
Ships same business day
$65.95
Universal fit. May require additional adjustment or modification.

Always carry a spare master link when out on the trail.

  Master links are not interchangeable. Be sure to check the manufacturer and series on your chain.

These do not fit the TW200 or XT250. Only for 520 os 525 chains, Please verify chain size.

Choose Pitch / Type
Add Master Link Pliers
Ships same business day
$7.95
XR650L '93 - '25

Quality steel front sprockets. Choose 13T through 15T. The stock size for the XRL is 15T. Go down in tooth count for faster acceleration.

Choose Sprocket Size
Ships in 3-5 business days
$21.95

This retainer is has a no hassle installation for quick change sprocket swaps with simple readily available tools (pliers and screw driver).

This spring clip retainer takes the place of the OEM two bolt retainer and fasteners when a FRITZCO sprocket is used.

Designed for OFF ROAD USE with the thought in mind that you can ride to your favorite off road spot using a 15 or 16 tooth sprocket and larger than stock rear sprocket. Then quickly change to the 13 tooth and enjoy the ripping torque provided by the huge amount of reduction the 13 tooth offers. Making the XRL much better in the technical stuff. You will really be surprised how much better a big bike like an XRL handles off road with low gearing.

This retainer can only be used with FRITZCO sprockets and can not be used with thin OEM type sprockets.

Ships same business day
$4.65

Now you can have minimum output shaft wear, minimum chain drive wear with the FRITZCO DRIVELINE sprocket. The design of their sprockets provide correct chain alignment, allows for full spline contact with the XR650L's output shaft, fit the counter shaft either way, and straight up no hassle installation with the OEM two bolt retainer and fasteners (except 13 tooth that comes with it's own quick change retainer). Their sprockets are machined from alloy steel that is comparable in every way to OEM Honda and the best offered by other manufactures. The sprockets are then given a heat treatment that provides a compatible sprocket for the Honda output shaft and longest wear life possible.

A way to double the sprockets life would be to have a sprocket that fits on the shaft either way so both sides of the teeth can be used. Bear in mind you can't wear one side of the teeth all the way through, then flip the sprocket, and expect double life. You must reverse when a normal wear pattern develops.

A 16 TOOTH SPROCKET IS THE BIGGEST FRONT SPROCKET THAT WILL RUN WITH THE STANDARD 110 LINK CHAIN AND 45 TOOTH REAR SPROCKET ON A XR650L* THE OEM COVER WILL REQUIRE MODIFYING TO USE THE 16 TOOTH SPROCKET ON YOUR XR650L.

Choose Sprocket Size
Ships same business day
$38.95
XR650L '93 - '25

Quality steel rear sprockets.

Color may vary based on manufacturer availability, quality will not be compromised.

Ships same business day
$49.95
XR650L '93 - '25

This kit will replace your stock sprocket bolts and nuts with new hardware.

Factory Honda replacements in a convenient kit.

Ships same business day
$64.95
XR650L '93 - '25

Chain sliders and guides tend to wear out over time due to chain friction. Replace worn out components with genuine Honda parts!

  • Click on image to enlarge
  • Select part
  • To add multiple components, add to cart one at a time.
Choose Component
Ships same business day
$41.95
Universal fit. May require additional adjustment or modification.
  • Accurately and quickly measures chain slack
  • Two scales measure both chain slack and chain to swingarm clearance
  • Setting chain slack properly dramatically improves chain life
  • Lightweight compact design fits easily in your tool box or road kit
  • Works on most street and dirt bike applications up to 75mm chain slack
  • Made from engineered nylon with aluminum measuring scale
  • Anodized laser-etched precision measuring scale
  • Refer to your owner's manual for proper chain slack and procedure
  • Patent pending
Ships same business day
$19.95
Universal fit. May require additional adjustment or modification.

Designed for quick and accurate alignment, this tool clamps squarely to the rear sprocket so the alignment rod can indicate sprocket alignment with the chain.

Ships same business day
$18.95
Universal fit. May require additional adjustment or modification.

Can break or rivet chains from #35 to #530 like a pro.

kit includes a 2mm, 3mm, and a 4mm pin to fit most chains.

kit includes press plates,and all necessary riveting pieces and comes in a durable plastic case.

NOTE: when breaking a chain, YOU MUST grind the heads off of both pins on a link first.

Ships same business day
$74.95
Universal fit. May require additional adjustment or modification.

Here is a tool to help you remove a few links from a chain that is too long. A great tool to have in your tool box.

The head of the pivot pin you are going to remove must be ground down level with the side plate before using this tool to push it out. Failure to do that will cause damage to the tool that is not covered by any warranty!

Ships same business day
$24.95
Universal fit. May require additional adjustment or modification.

Innovative design that cleans chain from 3 angles at once. Long handle keeps fingers and hands away from chain and sprockets.

  • Will not harm O-ring chains
  • Easily adjustable for all chain sizes
Ships same business day
$13.95
Universal fit. May require additional adjustment or modification.
  • PBR = press, break, rivet
  • Innovative design will press, break and rivet 520, 525 and 530 chains with one convenient tool (not for use on 428 chains)
  • Versatile design will remove chain pins, press master-link plates and rivet hollow nose and soft nose (quad stake) master link pins on O-Ring and non O-Ring type chains
  • Easy-to-use design allows you to change tool functions by simply moving the position of the anvil block
  • Indexing letters on movable anvil and body ensures correct tool configuration; simply line up the letter on the anvil to the letter on the body to get the configuration you need
  • All components conveniently store on tool when not in use
  • All steel construction with heat-treated components for strength and durability
  • May be supported in a vise or held with included handle
  • Great for the professional technician or DIY mechanic
  • Compact and light enough to carry in a tool bag for trail-side repairs
  • Patent Pending
Ships in 3-5 business days
$104.95
Universal fit. May require additional adjustment or modification.

Make your life a little easier by having a set of these in your toolbox. Designed to simplify installation and removal of clip-type master links. One tip is shorter and notched to be placed on the pin which allows the longer end to push the clip.

Ships same business day
$23.95
Universal fit. May require additional adjustment or modification.

This Motion Pro press tool is a must have when installing and removing Clip-Style master links (520, 525 & 530 sizes).

Easily presses on and off master link plates, works on 520, 525 & 530 Clip-Style master links.

Maximum master link width 24.8mm.

Will not damage master links, hardened steel pins for reliable use.

Light weight billet aluminum construction.

Ships same business day
$36.95
Universal fit. May require additional adjustment or modification.

A high quality master link press tool from Wirth Machine used for the removal and installation of master links using a press fit link plate.

Fits 520, 525, and 530 pitch chain.

Ships same business day
$36.95
Universal fit. May require additional adjustment or modification.

ULTIMATE SPROCKET WRENCH KIT

  • 12” long wrench gives you more torque to get those thread locked sprocket bolts off easily
  • Double ended 12mm & 13mm to fit all modern motocross, Enduro and dual sport bikes
  • Dog leg wrench design allows wrench to easily clear rim edge and wide tires
  • 8mm allen fits most Japanese bikes 8” long for extra leverage
  • Torx T45 fits late model KTM and Husqvarna bikes, 8” long for extra leverage
  • Vinyl coated handles to protect rim edge and give a non slip grip
  • Makes routine sprocket bolt maintenance a quick and easy job
Ships same business day
$19.95

Brakes

Full braking power for your XR650L supermoto conversion. Floating EBC 320mm brake rotor with gold anodized alloy carrier. Includes caliper relocation bracket.

Ships same business day
$259.95
Universal fit. May require additional adjustment or modification.

This lock is a must have for any rider. Features a 10mm hardened steel pin that will resist any attack.

Comes with carry pouch and a disc lock reminder cable. Includes three keys, one with a mini flashlight.

Ships same business day
$36.95
XR650L '93 - '25

Made with heat-treated carbon steel for longer wear life and reduced galling. Stock size, simple bolt-on procedure.

Ships in 3-5 business days
$109.95
XR650L '93 - '25

Carbon steel brake rotor. Makes it easier to swap over your spare rear wheel.

Ships in 3-5 business days
$109.95
XR650L '93 - '25

Sintered Pads are best for regular riding. Long life, and good performance in all conditions

Sport Carbon pads are made for fast riding in dry conditions. Not recommended for mud, water, or sand

Race Sintered are designed for racing use

Includes front and rear brake pads

Choose Type
Ships same business day
$55.95
XR650L '93 - '25

Steel braided lines have a Teflon tube as a core wrapped with a stainless steel wire braided exterior which doesn't allow the brake lines to stretch under pressure like stock rubber lines do.

The benefit is a firmer brake lever with better feel because the energy that was going into stretching the stock lines now goes straight to the brakes.

Choose Type
Add Brake Fluid
Ships same business day
$53.95
XR650L '93 - '18

Replacement retaining pin for the brake caliper. Includes 1 stock style brake pin.

(Front caliper only for DR350 and DR650)

Be sure to use some anti-seize on the threads when you install it.

Add Anti-Seize
Ships same business day
$7.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Ships in 3-5 business days
$26.95

All the parts you need to freshen up your brake master cylinder. New piston, seals, return spring, boot and snap ring.

Made by Nissin, an OEM supplier in Japan

Backordered: Waiting for stock from suppliers to fulfill orders placed on or after April 2024
$26.95
XR650L '93 - '25

This anodized billet piece, brings a touch of color to your bike. Available in red or blue, it replaces the stamped steel clevis that connects your brake pedal to the master cylinder.

Choose Color
Ships same business day
$25.95
Universal fit. May require additional adjustment or modification.

This brake bleeder makes bleeding your brakes a one man job.

The unique check valve allows fluid and air to escape while preventing air from re-entering the system.

Add Brake Fluid
Ships same business day
$12.95
Universal fit. May require additional adjustment or modification.

Combines wrench and bleeder valve into one convenient and compact tool

  • Fits most 8 mm bleeder nipples
  • Bleeds brake systems and hydraulic clutch systems
  • Internal check valve for fast easy bleeding
  • Anodized billet aluminum handle with chrome moly steel body
  • Compact size for tight spaces
  • High quality internal seal
  • Multi position handle
Add Brake Fluid
Ships same business day
$28.95

Suspension

The complete fork upgrade kit - your choice of springs and Race Tech Gold Valves. Also includes a set of top quality fork seals and 5W fork oil to complete the job. Everything you need to transform your mushy stock forks into suspension that really works.

You can select from various straight rate springs or even progressive springs to customize the package to your needs.

Stock Spring Rate for XR650L: 0.44 kg/mm (stock)

Ships same business day
$364.95

Race Tech has developed these straight rate springs specifically for the heaviest loads.

  • Sold in pairs.
Ships same business day
$149.95

Progressive Suspension springs offer a soft initial spring rate for a plush ride. Progressively wound design provides increased resistance to bottoming as spring compresses. These springs are significantly stiffer than the wimpy stock springs. Spring rate spans the .45-.62 kg/mm range.

Sold in pairs

Ships same business day
$145.95
XR650L '93 - '25

Lightweight, for reduced unsprung mass. Straight rate springs will give better control in the rough stuff. Sold in pairs.

  • Rider and Gear up to 145 lb. = 0.47 springs → 24% stiffer than stock
  • Rider and Gear 145-185 lb. = 0.52 springs → 39% stiffer than stock
  • Rider and Gear 185-235 lb. = 0.58 springs → 56% stiffer than stock
  • Rider and Gear 235-285 lb. = 0.63 springs → 66% stiffer than stock
  • Rider and Gear 290 lb.-UP = 0.70 springs → 84% stiffer than stock
Choose Spring Rate
Ships same business day
$143.95
  • Race Tech's original bolt-on fork valving system for front cartridge forks
  • Triple the flow area of stock pistons
  • Put valving control on the shim stack
  • Outstanding tunability; improved control, traction, plushness and bottoming resistance
  • Complete instructions, Gold Valve pistons, valving charts, valving shims and "Technical Edge
  • Fork Maintenance and Gold Valve Installation" video all included
Ships same business day
$199.95
XR650L '93 - '25

Kit includes all the fork bushings, o-rings, snap rings and washers this kit comes with what it needs to completely rebuild your front fork bushings

Ships in 3-5 business days
$47.95
XR650L '93 - '25

Patented fork seal features a balanced 3 lip design that evenly distributes the pressure reducing operating temperature, wear and friction

Custom Elastomer Fork Seals have been tested to outlast OEM fork seals. Extends typical seal life by 3 to 5 times over OEM seals

Stiction (friction) measures from 1/3 to 1/2 less than OEM seals for smoother fork action

Lower Stiction, Longer Life! It doesn’t get any better than this!

Plus, the only complete line of dust wipers! Wipers should be replaced with the fork seals to assure peak performance. 

Kit includes Fork Seals and dust wipers.

 

Ships in 3-5 business days
$33.95
XR650L '93 - '25

An excellent replacement for the stock fork boots. These are great for protection from dirt, rocks and other contaminants. These boots utilize the latest advances in material technology to adapt to fork and styling demands. These high quality fork boots are 1/4 the price of the OEM factory replacements.

Choose black, blue, red or yellow.

Ships same business day
$29.95
XR650L '93 - '25

Helps protect vulnerable fork tube and seal from dust, dirt, and corrosive elements. Hook & loop (Velcro) fastening on back side makes installation or removal for cleaning a breeze.

Choose Color
Ships same business day
$24.95

Honda XR650L rear shock upgrade. The experts at Cogent Dynamics know suspension! A proven performance rear shock for your XR650L for use under the most demanding conditions and on the roughest terrain worldwide.

Damping rates optimized to your specific needs, giving you the best ride comfort, traction and control. Frequency and velocity sensing valving works great over wide ranging conditions. Low internal friction. All CNC machined components for top quality and performance. Compact and rigid design with internal separator piston. Adjustable for spring preload and rebound damping. Fully serviceable shock is designed for the long haul.

 *Spring color may vary due to specification requirement and availability.

Standard Spring10.71 kg/mm
Heavy Duty Spring12.50 kg/mm
Low Shock1.5 inches lower

Cogent Dynamics builds a fully custom suspension component, just for you. To best meet your needs, please spend a few moments providing us with your riding style (off-road / adventure, or street / commuting) and your approximate weight with gear and luggage in the comments during checkout. The information you provide helps them setup your suspension to most closely meet your needs.

Choose Shock
Ships same business day
$831.95
XR650L '93 - '25

A stiffer shock spring will help you get through the whoops or just help handle that extra baggage on the rear.

Stock spring rate is 10.5 KG/mm

*Spring color may vary due to specification requirement and availability.

Please contact us for availability information
$149.95

Top suspension performance requires firm bottoming resistance with plushness at the same time. Even the best suspension tuners can only make the stock valving design work so well. The Gold Valve Shock Suspension System is a proven bolt-on shock valving system that improves control, traction, performance and bottoming resistance.

Ships in 1-2 weeks
$199.95
XR650L '93 - '25

Complete kit to replace the bearings and seals in the XR650L shock linkage. Includes the lower shock bearing.

Kit Contents:
Spherical Bearing1
Snap Ring2
Seal8
Needle Bearing Shaft3
Needle Bearing6
Bushing2
Add Grease
Add Shock Linkage Bearing Grease Tool
Ships same business day
$78.95
XR650L '93 - '25

Heavy duty shock bumper. The stock bumper is prone to disintegrating with age. If you are re-valving your shock it's a good idea to be sure the bumper is in good shape.

Ships same business day
$39.95
XR650L '01 - '25

This thrust bearing is designed to sit between the shock spring and the preload adjusting nut on the shock. This bearing will eliminate spring binding during shock action and will make turning the preload collars much easier. The bearing kit includes two cupped washers, one thrust bearing and inner & outer o-rings to keep out water and dirt.

Please contact us for availability information
$52.95
XR650L '93 - '25

Complete Pivot Works kit to replace the bearings and seals in the XR650L swingarm pivot.

Convenient kit eliminates looking up many part numbers.

Each kit contains bearings, pins, collars and seals manufactured to OEM specifications for a perfect fit.

Add Grease
Ships in 3-5 business days
$79.95
XR650L '93 - '25

Aluminum alloy lowering link. Lowers the rear suspension approximately 1 inch.

Bearings included.

Ships same business day
$139.95
XR650L '93 - '25

Kouba lowering link will lower the rear suspension 1.75". Comes with bearings and seals installed for a quick and easy installation.

Disclaimer: Lowering the front and/or rear of your motorcycle will change the geometry and may affect the handling, use caution after making changes/adjustments.

Ships in 3-5 business days
$154.95
Universal fit. May require additional adjustment or modification.

Based on the wildly popular Race Tech Suspension Seminars taught by Paul Thede around the world, this step-by-step guide shows riders how to make their bikes handle like the pros. Thede gives the lowdown on all types of suspension, including cartridge and non-cartridge forks as well as dual-chamber and nitrogen-charged shocks.

The three forces of suspension, testing procedures, even the black arts of chassis geometry: Thede explains it all. The book provides step-by-step photos of suspension disassembly and assembly as well as a detailed troubleshooting guide for dirt, street and track.

Ships same business day
$34.95
XR650L '93 - '09 XR650L '12 - '17

Innovative design makes tool easier and more secure to use than old fashioned pin-aligned drivers

  • Knurled anodized aluminum locking ring
  • Perfectly weighted to drive seals
  • Carbon steel body halves
Ships same business day
$52.95
Universal fit. May require additional adjustment or modification.

Showa removed the schrader valve on many newer rear shocks. Now you need a needle to recharge your shock with nitrogen after a rebuild. Race Tech built this unit just for that job.

Ships in 3-5 business days
$32.95
Universal fit. May require additional adjustment or modification.

The features of this tool include 300 psi capacity, bleeder valve and T-handle plunger pin chuck. Swivel chuck has a 12" flexible hose. Comes complete with instructions, carrying box and Schrader valve extension (required on some Showa shocks). Nitrogen bottles available at any welding supply house.

Please contact us for availability information
$228.95
Universal fit. May require additional adjustment or modification.

Makes installation of your linkage bearings much easier. Also simplifies maintenance of those bearings.

  • Allows placing bearing needles on bearing race while greasing linkage bearings
Ships same business day
$34.95

Exhaust

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Hard anodized oval shaped aluminum muffler
  • TIG welded reinforced muffler bracket(s)
  • 304 stainless steel mid pipe / head pipe
  • Red powder coated stainless steel end tip
  • Lighter than stock exhaust system
  • Huge horsepower and torque gains
  • Sleek muffler design allows for maximum clearance
  • Removable screen-type spark arrestor included
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$681.95

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Hard anodized oval shaped aluminum muffler
  • TIG welded reinforced muffler bracket(s)
  • 304 stainless steel mid pipe
  • Red powder coated stainless steel end tip
  • Lighter than stock exhaust system
  • Huge horsepower and torque gains
  • Sleek muffler design allows for maximum clearance
  • Removable screen-type spark arrestor included
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$373.95

The DG RST (Reduced Sound Technology) muffler is the quietest DG muffler and is designed especially for dual-sport machines (Just 89db @ 3200 RPM). A new baffle design dissipates sound waves reducing noise output in a very efficient manner. This new design also stretches out the time between muffler repacks. Included is a Stainless Steel mid-pipe, USFS Approved Spark Arrestor and a new Aluminum end cap.

You may want to consider a new exhaust gasket that goes between the header and the muffler.

Add Exhaust Gasket
Ships same business day
$459.95

DG Performance exhausts help your engine breathe better, resulting in increased throttle response, power and torque.

The V2 Series Slip-On muffler features:

  • Lightweight aluminum body
  • Stainless steel inlet tube
  • TIG welded components
  • Great new look

Standard sound level is approximately 98 db and quiet core inserts are available separately.

This Lightweight Slip-On weighs approximately 5.5 lbs and bolts directly to the stock headpipe.

It is equipped with a US Forest Service-approved spark arrestor.

Ships same business day
$424.95

The Powercore 4 spark arrestor muffler. FMF developed the Powercore 4 to increase the horsepower and torque throughout the entire power curve. Highest quality packing for long life. Removable spark arrestor included. Louder than the Q4. Approximately 99db stock or about 94db with optional Quiet Insert installed.

  • Uses long-life muffler packing for increased packing life
  • Forest Service approved spark arrester
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after June 2021
$399.95
XR650L '93 - '25
  • The Q4 employs intricate chambers, baffles and proprietary multistage packing material making it the best performing quiet muffler available
  • Constructed from aircraft grade aluminum and high strength stainless steel
  • Sound output 96dB
  • 8 pounds lighter than the stock muffler
Add Anti-Seize
Backordered: Waiting for stock from suppliers to fulfill orders placed on or after May 2021
$449.95

Body is made from lightweight 6061 T-6 brushed aluminum and the end cap and intake tube are stainless steel. Silencers include wire-meshed spark arrester that can be removed for closed-course racing. Optional end caps allow fine-tuning of power delivery for different types of riding and terrain.

Add Anti-Seize
Please contact us for availability information
$475.95
  • Slick look for the most compact 4-stroke exhaust on the market
  • Large opening enhances flow
  • Lightweight brushed aluminum body sheds pounds over stock exhaust
  • Pillow packing is durable and efficient; protects body work from exhaust heat and soot
  • Tunable for sound and performance
  • U.S.F.S-approved spark arrestor
Please contact us for availability information
$479.95
XR650L '93 - '21

The RS-2 is a potent and versatile design that evolved from our original TRC, engineered to provide increased power and power delivery. With a different pyramidal shape that features increased volume, the RS-2 is a quieter system with a larger core - and it offers the added bonus of outstanding performance in a value-priced package.

  • Diamond-shaped Stainless steel sleeve for increased durability.
  • Large core and increased muffler packing volume means quieter operation
  • Stainless steel cone end-cap
  • Stainless steel tail-pipe
  • Weight: .39 lbs lighter than stock configuration
  • USFS Approved spark arrester included
Ships in 3-5 business days
$448.95

Our very own high flowing head-pipe is made in the USA using a CNC (computer numerically controlled) mandrel bender for an absolute perfect fit. It is a high quality 3-piece welded two into one, stainless steel head-pipe.

  • Primary tubes: 1-1/4" diameter
  • Collector tube: 1-3/4" diameter
  • Secondary tube: 1-5/8" diameter

The SS Pro-Flow is a tested upgrade over stock that will bolt right on with no modifications needed. 

We recommend a new exhaust gasket when installing your new SS Pro-Flow.

Pre-Order promotional pricing for a limited time.

Add Exhaust Gasket
Add Anti-Seize
Pre-Order: ETA May 2024
$334.95
$314.95
XR650L '93 - '25

The EVO R series draws on our rich heritage of making power. Offered for various off road MX and sport ATV models, the EVO R is a tried-and-true series that will save weight, add noticeable performance gains and sound tremendously better than stock.

  • Precision-bent TIG welded 304 stainless steel head pipes & collector pipe
  • Larger diameter than stock head pipe
  • Lighter than stock head pipe
  • Increased horsepower and torque gains
  • Handmade in the USA
  • 1 Year Limited Manufacturer’s Warranty
Ships same business day
$308.95
XR650L '93 - '25

The PowerBomb header promotes better flow by allowing a small expansion of the exhaust gasses. The 'bomb' also acts as a pre-muffler taking the edge off of overall sound levels.

Optional Heat Shield Strip will protect your airbox from the close proximity of the hot head pipe.

Backordered: Waiting for stock from suppliers to fulfill orders placed on or after April 2021
$324.95
Universal fit. May require additional adjustment or modification.
  • Reduce exhaust sound by one to six decibels
  • Options for DG V2 & RST and for the older "O" & "R" Series mufflers
  • Easy installation; remove rear end cap and place Quiet Core in front of the spark arrestor
  • Smaller diameter inserts are quieter but more restrictive; larger inserts are less restrictive but louder
  • 1" Not recommended for RST
  • Each size is sold separately
  • Works with DG V2 & RST mufflers
Ships same business day
$39.95
Universal fit. May require additional adjustment or modification.

This Quiet Insert comes stock in all new FMF Q4 mufflers. If you lost yours, this is the replacement you need.

It will fit Q4, Q4 Hex, Powercore and Powercore Hex mufflers.

It will reduce the sound rating of the Power Core models, from about 99db down to about 96db.

Please choose the correct Insert for your muffler. If you are unsure of the year that your muffler was manufactured you can easily identify visually which insert you will need.

Pre '21Installs using one small screw
'21-CurInstalls using a spiral retaining ring
Choose Muffler Year
Add Anti-Seize
Ships same business day
$39.95
XR650L '93 - '25

Genuine Honda replacement exhaust gaskets.

Choose Gasket
Ships same business day
$15.95
Universal fit. May require additional adjustment or modification.

Protect your head pipe from rock damage. This stainless steel spine clamps to your head pipe to add a layer of protective armor between your vulnerable pipe and those nasty rocks or logs. Fits the stock headpipe. Will fit the FMF head pipe with the addition of larger clamps.

Ships in 3-5 business days
$45.95
Universal fit. May require additional adjustment or modification.

If your aftermarket exhaust is missing heat shield mounting points for this is the easy fix you’ve been waiting for. Includes one stainless steel mounting bracket with M6 threaded nut, and one stainless steel hose clamp.

Fits exhaust approximately 1.1inch-2inch diameter. Trimming may be required for smaller diameter exhausts.

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

The Chilly Exhaust Heat Shield is the most effective heat shield on the market. The innovative three piece design consists of a top shield attached to 2 rails with rivets and spacers. This reduces the contact area and slows down heat transfer. They have incorporated a patented, insulated reflective blanket on the underside of the shield to reduce radiant heat transfer. The included stainless steel clamp makes it simple to install.

We highly recommend a heat shield if you run soft luggage without hard racks.

FEATURES:

  • Solid Top Shield - The logo is laser etched and there are no cutouts on the top shield. This prevents radiant heat from passing straight through to your luggage.
  • Side Rails - By isolating these with spacers the heat conductive surface area to the top shield is reduced and slows down heat transfer.
  • Radiant Heat Shielding - The reflective insulated blanket on the bottom of the shield is the real hero. This patented material won't be found anywhere else in the motorcycle industry. 
  • Stainless Steel Clamp - Slots have been provided in the side rails to make installing as easy as it gets.
  • Brushed Aluminum - Lightweight and looks nice.

DIMENSIONS:

  • Length 7.5" (190mm) x Width 3.5" (76mm) x Height 1" (25mm)
  • Clamp fits any exhaust 3.5" - 5.5" (89mm - 149mm)
Ships same business day
$38.95
Universal fit. May require additional adjustment or modification.

Have you lost your stock heat shield, or need one on an aftermarket head pipe? FMF makes this nice unit that includes clamps, heat shield with the FMF logo and button head screws to hold it on. We recommend Anti-Seize on all exhaust fasteners.

Add Anti-Seize
Ships same business day
$34.95
Universal fit. May require additional adjustment or modification.

Don't get burned! Giant Loop's ingeniously simple and effective exhaust shield protects bags and bodywork from heat damage. The Hot Springs Heat Shield helps avoid the meltdown, preventing bags and side panels from touching your bike's exhaust. It's the lightweight, universal heat problem-solver for virtually any motorcycle exhaust system. Backed by a Limited Lifetime Warranty.

Ships same business day
$29.95
Universal fit. May require additional adjustment or modification.

This universal heat shield provides a great look at a great price.

  • Fits all 1-1/2" - 2-1/8" Pipes
  • Measures 7-1/4" x 3"
  • We recommend Anti-Seize on all exhaust fasteners.
Add Anti-Seize
Ships in 3-5 business days
$39.95
Universal fit. May require additional adjustment or modification.

The latest in muffler packing technology. Spec 31 high performance muffler packing resists breakdown up to 1400°F, is universal, and is easy to install.

  • Kits come in 2 lengths - 15" and 19"
  • Pillows can be trimmed to length to fit different mufflers.
  • Includes a cap stuffer to fill packable end caps.
Choose Size
Ships in 3-5 business days
$40.95
Universal fit. May require additional adjustment or modification.

Re-pack your silencer with this pro-quality, three layer packing system and restore lost power and sound control.

Kit includes:

  • 60"x20"x1⁄4" glass mat.
  • 7"x20" stainless wool
  • 8"x20" stainless mesh
  • Twelve 3⁄16" rivets
Ships in 3-5 business days
$34.95
Universal fit. May require additional adjustment or modification.

A highly refined blend of aluminum, copper and graphite lubricants. Use during assembly to prevent galling, corrosion and seizing due to weathering or chemicals. Anti-Seize assures easier disassembly. Temperature range: -60°F to 1600°F (-50°C to 870°C). Salt, corrosion and moisture resistant – ideal for marine use. Meets Mil Spec #907E.

Choose Size
Ships in 3-5 business days
$13.95
Universal fit. May require additional adjustment or modification.

Replacement Exhaust Pipe Retention Spring

  • This swivel spring replacement will work on nearly any exhaust system with a similar spring.
  • Made from stainless steel, and has a high temp silicon sleeve to protect exhaust component finish.
  • Made by Akrapovic, 60mm size, SOLD EACH
Ships in 3-5 business days
$4.95
Universal fit. May require additional adjustment or modification.
  • Available in 52mm or 58mm lengths
  • Kit contains two stainless steel exhaust swivel springs
  • Free-floating mounting hooks to avoid breakage
Choose Size
Ships in 3-5 business days
$14.95
Universal fit. May require additional adjustment or modification.

Set your bike apart with a custom exhaust look. Withstands direct heat up to 2000°F.

  • 2 inches wide and 25 feet long
  • Available in black or natural
  • 4 stainless steel tie wraps
Choose Color
Ships same business day
$45.95
Universal fit. May require additional adjustment or modification.

Adhesive heat shield for your new side panel plastics to protect it from the heat of your muffler.

Depending on your application and preferences, more than one heat shield may be useful.

Dimensions: 2"x3'

Ships same business day
$14.95
Universal fit. May require additional adjustment or modification.

Precision cut from heavy gauge material.

Extremely durable design.

Push/Pull design for hard to reach places.

Soft but durable PVC coated handle.

Ships same business day
$20.95

Luggage

XR650L '93 - '25

This carry rack is solid and durable made from 5052 aluminum and with its sleek design it will not catch on your clothes or nature. It is an easy install and will allow you to strap your cooler, lunch box, tools, extra gas can, or whatever on the back of your bike. Comes complete with all hardware and easy install instructions.

Ships in 1-2 weeks
$129.95